Krupp Crane KMK 5090 Operating Instructions Manual 2 085 623 – PDF DOWNLOAD

Description

Krupp Crane KMK 5090 Operating Instructions Manual 2 085 623 – PDF DOWNLOAD

FILE DETAILS:

Krupp Crane KMK 5090 Operating Instructions Manual 2 085 623 – PDF DOWNLOAD

Language : English
Pages : 254
Downloadable : Yes
File Type : PDF
Size: 12.5 MB

TABLE OF CONTENTS:

Krupp Crane KMK 5090 Operating Instructions Manual 2 085 623 – PDF DOWNLOAD

Foreword ii – 1
1 Introduction 1 – 1
1 1 Instructions for use 1 – 1
1 2 Contents 1 – 1
1 3 Conversion table for metric units 1 – 3
1 4 Vehicle identification 1 – 4
1 5 General drawing of the truck crane 1 – 5
1 6 Technical description of the truck crane 1 – 6
1 6 1 Carrier 1 – 6
1 6 2 Superstructure 1 – 9
2 Safety regulations 2- 1
2 1 Road safety 2- 1
2 2 Accident prevention 2- 2
2 3 Reliability 2- 3
2 4 General safety regulations 2- 4
2 4 1 Servicing and maintenance 2- 4
2 4 2 Prior to working with the crane 2- 4
2 4 3 Hand signals for the banksman 2- 5
2 4 4 Load bearing capacity of the ground; outriggers 2- 6
2 4 5 Safe distance from slopes and pits 2- 7
2 4 6 Safe distance from electric cables 2- 8
2 4 7 Counterweight 2- 8
2 4 8 Hoisting capacity and lifting capacity 2- 9
2 4 9 Effect of wind on crane operations 2- 9
2 5 Operating errors 2 – 12
2 6 Load moment limiting system (“SLI”) 2 – 13
3 Driving 3- 1
3 1 Prescribed condition for driving the truck crane on roads 3- 1
3 1 1 Prescribed transport condition with the boom placed on the crane 3- 3
3 1 2 Prescribed transport condition with the boom placed on a trailer 3- 5
3 2 Driver’s cab on carrier 3- 7
3 2 1 Front instrument panel 3 – 9
3 2 2 Side instrument panel 3 – 13
Operating Instructions KMK 5090 2 085 623 en i – 1
Heating the driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional water heating system (optional equipment)
Before setting off
Setting up the prescribed transport condition
In winter
Visual inspection of the entire crane
Checking the oil level in the driving engine
Checking the oil level in the automatic gearbox
Checking the tyres
Checking the windscreen washing system reservoir
Switching on the battery master switch
Engaging the free movement position for the slewing gear (only when driving
on roads with the boom placed on a trailer)
Engaging the free movement position for the boom (only for driving on roads
with the boom placed on a trailer)
Adjusting the driver’s seat, steering column and mirrors
Placing a 24-hour recording disk in the tachograph
Switching on the ignition
Changing the transfer case to the on-the-road gear
Checking the suspension system
Checking that the level of the carrier is correct for on-the-road travel
Checking that the carrier’s electrical system is functioning
Starting the driving engine
Starting the engine with starter spray (optional equipment)
Driving engine is running – checking the instruments
Checking the compressed air system and brake system
Refuelling
During the journey
Testing the brakes
Gears of the automatic gearbox
Automatic gearbox – alternative modes
Starting and stopping
Changing gear manually
Checking the controls and instruments while driving
Driving downhill
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Off the road gear
Longitudinal differential lock in transfer case
Longitudinal differential lock on the transfer drive axle (optional equipment
only with drive 1 O x 8)
Driving the third axle line
Transverse differential locks in the axle lines
Carrier level adjustment system
Freeing the carrier when it is stuck in terrain
Towing the crane and tow starts
Tow starts
Towing the crane
Towing a trailer (optional equipment)
Crane Operation
Crane operator’s cab on superstructure
Front instrument panel
Side instrument panel
Instrument panels on crane operator’s seat
Right-hand control lever
Left-hand control lever
Controls of the safe load indicator (SLI)
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the driver’s cab
Additional water heating system (optional equipment)
Before starting work on the site
Disengaging the free movement position for the boom (only for driving on
roads with the boom placed on a trailer)
Disengaging the free movement position for the slewing gear (only for driving
on roads with the boom placed on a trailer)
Ground conditions on the site
Outriggers
Disconnecting the electric power supply to the superstructure
In winter
Visual inspection of the whole crane
Checking the oil level in the crane engine
Checking the windscreen washing system reservoir
Releasing the mechanical superstructure lock
Switching on the battery master switch
Adjusting the crane operator’s seat
Switching on the ignition
Starting the crane engine
Starting the crane engine with starter spray (optional equipment)
Engine is running – checking the instruments
Refuelling
Operating Instructions KMK 5090 2 085 623 en
Operating the crane with/without outriggers
Operating mode with outriggers
External influences while working with the crane
Preheating the hydraulic oil
Cooling the hydraulic oil
Wind
Hand signals
Operating the crane
Picking up the hook block
Reeving the hoist rope
Reeving modes
Counterweights
Safe Load Indicator (SU)
Limit switches
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Raising/lowering the boom {derricking) (main boom only)
Telescoping the boom
Movements which can be carried out simultaneously
Moving the truck crane when it is rigged
Ground travelled over
Position of the boom
Moving the rigged truck crane
Stopping work and unrigging the truck crane
Stopping work
Unrigging the truck crane
Working with a boom extension
5 1 Two-stage swing-away lattice extension (optional equipment)
5 1 1 Installing the 10-m (32 8 ft) swing-away lattice extension on the main boom
5 1 2 Installing the 16-m (52 5 ft) two-stage swing-away lattice extension on the
main boom
5 1 3 Inclination of the 10-m {32 8 ft) or 16-m (52 5 ft) two-stage swing-away lattice
extension
5 1 4 Raising the boom
5 1 5 Working with the lattice extension
5 1 6 Unrigging the swing-away lattice extension
Procedure in case of malfunctions
Malfunctions on the carrier
Electrical equipment
Starting the vehicle from another vehicle – charging the carrier battery
(optional equipment)
Malfunctions on the superstructure
Electrical equipment
System for tipping the driver’s cab
Servicing and maintenance
Cleaning your truck crane
General notes on maintenance
Routine work
Daily inspection and maintenance work
Weekly inspection and maintenance work
Monthly inspection and maintenance work
Quarterly inspection and maintenance work
Half-yearly inspection and maintenance work
Annual inspection and maintenance work
Inspection and maintenance work every two years
Changing the oil
Oil change for carrier
Oil change for superstructure
Lubricating schedule
Lubricant table
Laying-up and conservation
Work before laying-up
Work during stoppages
Checking the oil level in the suspension cylinder assemblies
Suspension cylinder assembly with inspection screws
Suspension cylinder assembly with oil level inspection glass
Checking the condition of the hoist rope
Judging the condition of the hoist rope
Changing a hoist rope
Setting the lowering limit switch
Operating Instructions KMK 5090 2 085 623 en

DESCRIPTION:

Krupp Crane KMK 5090 Operating Instructions Manual 2 085 623 – PDF DOWNLOAD

Foreword:

• These operating instructions with lifting capacity tables and outrigger pressure tables belong to the
  scope of supplies of truck crane KMK 5090. They are intended first and foremost for the crane operator
  and contain all the information required for operating truck crane KMK 5090 safely for the permitted applications,
  which are listed.
• These operating instructions are not intended to be used as a training manual for trainee crane operators.
• The descriptions given have been written on the assumption that they will be read by crane operators
  who are fully trained for working with truck cranes.
  Plan each job carefully. Make sure that you obtain all the information you need concerning the route to
  the site (distance, route to be followed, headroom, maximum loads permitted to cross bridges, etc.).
• Find out details of the work to be performed by the crane (load bearing capacity of the ground, weight
  and dimensions of the loads to be lifted, required lifting heights and working radius, buildings, etc.,
  which will restrict movement). Assemble the equipment which will be needed (lifting tackle, counterweight,
  lining material for the outriggers, etc.). Organize the journey and procure any permits needed
  for it.
• If you do not plan things properly you will be forced to improvise – and improvisation often
  leads to accidents!
  A word of advice to all crane operators:
  As you know, as the crane operator you are responsible for the crane and for all work connected with it.
  For the safety of those around you – and of course your own safety – follow the advice given below:
• Before you use the crane for the first time, familiarize yourself with its operation in all permitted operating
  modes. Read these operating instructions through and compare all of the illustrations with your
  crane. Go through the described procedures step by step with your crane.
  Always carry these operating instructions and the lifting capacity and outrigger pressure tables with you
  in the crane.
  Pay particular attention to the crane’s safety devices. Check continually that these devices are working.
• If you notice that a safety device is not working or is not working properly, stop work immediately.
• When travelling on roads or operating the crane you must also observe any applicable rules and regulations,
  such as rules for the prevention of accidents for example, which may not be listed in these operating
  instructions.
• In these operating instructions you will find notes drawing your attention to dangers. Please pay particular
  attention to these.

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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