Landoll Bendi B30 and B40 ACDS DuraSteer™ Maintenance Manual

Description

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual – PDF DOWNLOAD

Language : English
Pages :144
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Landoll Bendi B30 and B40 AC/DS DuraSteer™ Maintenance Manual – PDF DOWNLOAD

Introduction, Safety, and Specifications 9
Before You Begin 9
Introduction 9
Operating Instructions 9
Service Training 9
Required Tools 9
Decal Identification 10
Replacement Parts 12
General Maintenance Instructions 12
Safety Guidelines 13
Lock Out/Tag Out 13
Battery Safety 13
Battery Removal and Installation 14
Good Battery Care Recommendations 14
Hydraulic System 15
Lifting and Blocking the Forklift 16
Prior to TIlt Cylinder Repair 16
Mast Service Precautions 16
Mast Removal 16
Cleaning & Inspecting the Forklift 17
Specifications 18
Lubrication Specifications 18
Torque Specifications 18
Fluid Capacities 18
UNC SAE Torque Specifications 19
UNF SAE Torque Specifications 19
Metric Torque Specifications 20
Parker® Brand Fittings 21
Aeroquip® Brand Fittings 21
Gates® Brand Fittings 22
Emergency STOP 23
Towing the Forklift 23
Inspections 25
Inspection Introduction 25
Daily Inspection Checklist 25
Operator’s Daily Checklist 26
1st 50 Hours or 2 Weeks 27
500 Hour or Monthly Checklist 28
2000 Hour or Yearly Checklist 30
4500 Hour 31
Inspections and Scheduled Maintenance Requirements 32
Tools and Equipment Required 32
Cleaning and Inspecting the Forklift 33
Inspection and/or Maintenance 33
Performance Testing 33
Daily Inspections 33
Safety Warnings and Manual 33
Data Plate 34
Wheels and Tires 34
ESD Straps 34
Parking Brake 34
Service Brakes 35
Forks 35
Mast Racking 35
Hydraulic Oil 35
Hydraulic Cylinders, Hoses, and Fittings 35
Battery 35
Battery Restraint System and Rollout Option 39
Operator Controls 39
Dash Display 39
Steering 39
Accelerator 40
Lift/Lower Control 40
Tilt Control 40
Side-Shift Control 40
Direction Control 40
Speed Switch 40
Return To Neutral 41
Horn 41
Lights and Alarm 41
Seat 41
Scheduled Maintenance 43
1st 50 Hours or 2 Week Checklist 43
Mast Chains 43
Load Backrest 44
Wheels and Tires 44
Hydraulic Oil Check 44
Steering Actuator 44
Front Plate 44
Gear Box 44
500 Hour or Monthly Inspections 45
Operator’s Seat and Controls 45
Hydraulic Maintenance 45
Checking and Adjusting Hydraulic Pressure 46
Steering 46
Brakes 46
Wheels and Tires 46
Motors and Gearboxes 46
General Mast Inspection 46
Forks 47
Major Structural Points 47
Battery 47
Controllers and Wire Connections 48
Forklift Lubrication 48
2000 Hour or Yearly Inspections 49
Brake Fluid Change 49
Change Planetary Gear Box Oil 49
4500 Hour Inspection 49
Hydraulic Oil Change 49
Troubleshooting 51
Preliminary Procedures 51
Troubleshooting Charts 51
Visual Problems 52
Audible Problems 55
Hydraulic Problems 58
Brake Problems 63
Electrical Problems 64
Corrective Maintenance 65
Corrective Maintenance 65
Mast and Front End 66
Removing the Forks 66
Repairing Forks 66
Load Testing Forks 66
Removing the Mast From the Forklift 66
Removing Front Plate Assembly 67
Removing the Tilt Cylinder 67
Floor Plate Removal 69
Brakes 69
General Information 69
Check Service Disc Brakes 70
Required Tools 70
Disc Brake Rotors 71
Replacing the Brake Caliper Assembly 73
Replacing Brake Lines 74
Changing Brake Pads 74
Parking Brake System 75
Brake Pedal 79
Replacing the Linear or Rotary Pot 80
Brake Hydraulics 81
Replacing Any Other Hydraulic Brake Component 84
Electrical 84
Electrical Static Discharge 84
ESD Strap 84
Inspecting the Contactors 85
Direction Control Lever 85
Replacing a Complete Control Panel 86
Hydraulics 87
Check Hydraulic Functions 87
Hydraulic Oil 87
Hydraulic System Components 89
Hydraulic Fittings and Hoses 93
Side Shift Circuit 94
Steering 94
Steering Wheel Removal 94
Steering Column (Console) Removal 95
Steering Orbital Control Unit 96
Front Rotation Assembly 97
Steer (Front Rotation) Sensor 98
Steering Column and Dash Display Assembly 99
Powertrain100
Inspecting the Drive System100
Rear Wheel Assembly100
Check Planetary Gear Box101
Replacing the Gear Box103
Replacing the Traction Drive Motor103
Load Axle104
Accelerator Pedal Assembly106
Safety Features107
Horn Service107
Replacing the Switch and Cable107
Seat Switch107
Overhead Guard, Lighting and Alarms108
Fuses109
Calibration and Programming111
Controller Theory of Operation111
Dash Display Parameters112
Forklift Calibration112
1314 Controller Software Installation and Operation113
Software Installation Procedure115
Software Update Procedure118
Communicating with Bendi AC/DS Controllers119
Menu Overview121
Program Menu Legend121
Landoll Traction Menu123
1 – Speed Mode124
Throttle126
Brake127
Battery128
Dual Drive129
Device Parameter Monitor130
Landoll Parameter Details130
Inputs Parameter Details131
Outputs Parameter Details131
Battery Parameter Details131
Motor Parameter Details132
Controller Parameter Details132
Cutback Parameter Details133
Vehicle Parameter Details133
CAN Status Parameter Details133
Curtis Controller Troubleshooting133
LED Legend134
Controller Fault History134
Controller Troubleshooting Chart135
Controller Maintenance142
Controller Cleaning142

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