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LEEBOY 4130 Road Widener Service, Parts & Ops Manual SN 177628
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LEEBOY 4130 Road Widener Operations, Service & Parts Manual SN 177628 PDF DOWNLOAD
LeeBoy 4130 Road Widener
Manual No. 1019539-02
This manual applies to Serial Number 177628
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Description
LEEBOY 4130 Road Widener Operations, Service & Parts Manual SN 177628 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 4130 Road Widener Operations, Service & Parts Manual SN 177628 PDF DOWNLOAD
Language : English
Pages : 308
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
LEEBOY 4130 Road Widener Operations, Service & Parts Manual SN 177628 PDF DOWNLOAD
LeeBoy 4130 Road Widener
Manual No. 1019539-02
This manual applies to Serial Number 177628
Safety............................................................ 13 Safety Precautions............................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions......................... 19 Refueling Precautions................................. 20 Battery Precautions................................... 20 Starting and Stopping Precautions..................... 20 Parking Precautions................................... 20 Operating Precautions................................. 20 Storage Precautions................................... 21 Poor Visibility....................................... 21 Maintenance Precautions............................... 21 Tire Precautions ..................................... 22 Safety Decals................................................. 23 Safety Decals Care........................................ 25 Decal Installation (Sticker Type)..................... 25 Decal Installation (Top Protected) ................... 25 Information and Specifications............................ 27 One Year Limited Warranty..................................... 28 Contact Information........................................... 29 Specification Charts.......................................... 30 Torque Specifications......................................... 33 Standard Inch Fasteners................................... 33 Metric Fasteners...................................... 34 Hydraulic Fittings.................................... 34 Determining Proper Torque............................. 35 Components................................................ 39 Components Overview........................................... 41 Operator Platform......................................... 41 Engine................................................ 41 Conveyor and Tilt Hopper.............................. 42 Contoured Strike-Off.................................. 42 Electrical System..................................... 42 Hydrostatic Drive..................................... 42 Machine Overview.............................................. 43 Main Control Panel............................................ 44 Strike-Off Overview........................................... 46 Operation................................................. 47 General Information........................................... 49 Receiving the Machine......................................... 49 Initial and Daily Inspection.............................. 49 Hopper Safety Lock.................................... 50 Starting and Stopping......................................... 50 Starting the Engine....................................... 50 Stopping the Engine................................... 51 Driving the Road Widener...................................... 51 Differential Lock......................................... 53 Plus One Controller .................................. 53 PV480 Digital Display......................................... 54 Main Menu................................................. 54 Soft Keys (Buttons)................................... 54 Set Points and Throttle Speed......................... 56 Diagnostics........................................... 56 System Info........................................... 58 User Settings......................................... 58 Component Operation........................................... 60 Oscillating Push Rollers.................................. 61 Hopper................................................ 61 Conveyor.............................................. 63 Strike-Off Assembly........................................... 64 Basic Strike-Off Angles................................... 68 Strike-Off Storage.................................... 69 Travel with Attached Strike-Off....................... 69 Starting to Work.............................................. 71 Basic Road Widening....................................... 72 Loading and Unloading......................................... 73 Loading................................................... 74 Unloading............................................. 74 Tie-Down Procedure.................................... 74 Options....................................................... 75 Dual Strike-Off........................................... 75 Strike-Off Blade Remote Storage....................... 75 Spray Down System..................................... 76 All-Wheel Drive (AWD)................................. 76 Truck Hitch........................................... 77 Umbrella Option....................................... 77 Topcon® Sonic Slope and Dual Grade Control............ 77 Magnetic Cup Holder................................... 77 Maintenance....................................................... 79 Maintenance Schedule.......................................... 81 Routine Maintenance........................................... 82 Every 10 Hours or Daily Routine Maintenance .............. 82 Every 50 Hours or Weekly Routine Maintenance.......... 82 Every 100 Hour or Monthly Maintenance................. 82 Every 250 Hours or Quarterly Routine Maintenance...... 83 Every 500 Hours or Semi-Annual Routine Maintenance.... 83 Every 1000 Hours or Annual Routine Maintenance........ 83 Machine Lubrication........................................... 83 Lubrication Points........................................ 84 Planetary Torque Hub.................................. 85 Change Gear Box Oil................................... 85 Machine Adjustments........................................... 86 Conveyor Belt and Chains.................................. 86 Rubber Conveyor Scrapers and Hopper Flashing.......... 87 Engine Maintenance............................................ 87 Check Engine Lubrication Oil.............................. 88 Change Engine Oil and Filter.......................... 88 Air Filter ........................................... 89 Engine Drive Belt..................................... 90 Radiator Coolant...................................... 91 Replace Radiator Hoses ............................... 91 Fuel System................................................... 92 Fuel Filter............................................... 92 Fuel Water Separator.................................. 93 Hydraulic System.............................................. 94 Check Hydraulic Oil Level ................................ 94 Change Hydraulic Oil and Filter....................... 95 Change Hydraulic Oil Cap Strainer..................... 96 Hydraulic Test Ports.................................. 97 Electrical System............................................. 98 Battery Servicing......................................... 98 Battery Electrolyte Level ............................ 99 Lighting.............................................. 99 Alternator Servicing.................................. 99 Dielectric Grease.....................................100 Fuse Box Panel .......................................100 Chassis and Miscellaneous.....................................101 Tires.....................................................101 Replacement Procedures........................................102 Battery...................................................102 Hydraulic Pumps.......................................103 Conveyor Belt.........................................104 Conveyor Shaft, Bearings and Sprockets ...............106 Conveyor Shaft, Bearings and Sprockets ...............106 Conveyor Drive Motors.................................107 Winterizing for Storage.......................................107 Periodic Maintenance in Storage...........................108 Removing from Storage.................................108 Welding on Machine............................................109 Troubleshooting...............................................110 Hydraulic Motor Installation Start-Up Procedure...........110 Conveyor Chain Tension Slack Adjustment...............111 Spraydown Pump (Option)...............................112 Troubleshooting Chart.................................113 PV480 Diagnostic Trouble CodeS (DTC) Chart............117 PV480 Troubleshooting.................................122 Plus One Blink Codes..........................................123 Schematics................................................125 Main Harness (1 of 5).........................................127 Main Harness (2 of 5).........................................129 Main Harness (3 of 5).........................................131 Main Harness (4 of 5).........................................133 Main Harness (5 of 5).........................................135 Control Box Assembly (1 of 3).................................137 Control Box Assembly (2 of 3).................................139 Control Box Assembly (3 of 3).................................141 Traction Joystick.............................................143 Left Harness (1 of 2).........................................145 Left Harness (2 of 2).........................................147 Right Harness (1 of 2)........................................149 Right Harness (2 of 2)........................................151 Main Hydraulic Manifold Harness (1 of 2)......................153 Main Hydraulic Manifold Harness (2 of 2)......................155 Brake/2-Speed Hydraulic Manifold Harness......................157 Hydraulic Oil Cooler Harness..................................159 OPTION - Strike Off Remote Control Box........................161 Hydraulic Schematic - Propel Circuit (1 of 4).................163 Hydraulic Schematic - Conveyor/Steering circuit (2 of 4)......165 Hydraulic Schematic - Cylinder Circuit (3 of 4)...............167 Hydraulic Schematic - Options Circuit (4 of 4)................169 ILLUSTRATED PARTS LIST............................................171 Quick Reference Guide.........................................173 Extendable Push Roller Group..................................174 Details - Front...............................................176 Hopper Group (1 of 2) ........................................178 Hopper Group (2 of 2).........................................180 Conveyor Assembly (1 of 2)....................................182 Conveyor Assembly (2 of 2)....................................184 Hopper/Conveyor Lift..........................................186 Front Axle Assembly...........................................188 Rear Axle Assembly - 2WD......................................190 Controls Group - 74HP/130HP...................................192 Controls Group - 74HP/130HP (Cont.)...........................194 Controls Group - Dash Assembly................................196 Control Box...................................................198 Details - Upper Deck..........................................200 Details - Left Side...........................................202 Fuel Tank.....................................................204 Details - Right Side..........................................206 Single Battery Box Assembly, 74HP.............................208 Hydraulic Tank................................................210 Details - Rear (1 of 2).......................................212 Details - Rear (2 of 2).......................................214 Engine Group, 74HP - Covers and Panels........................216 Engine Group, 74HP - Radiator/Cooling.........................218 Engine Group, 74HP - Intake/Frame.............................220 Engine Group, 74HP - Components...............................222 Engine Group, 74HP - Exhaust/Pumps............................224 Pump Covers and Panels........................................226 Hydraulic Manifold - Main.....................................228 Hydraulic Manifold - Conveyor/Steering........................230 Hydraulic Manifold - Brake/2-Speed............................232 Hydraulic Oil Cooler..........................................234 Strike Off Group (1 of 4).....................................236 Strike Off Group (2 of 4).....................................238 Strike Off Group (3 of 4).....................................240 Strike Off Group (4 of 4).....................................242 OPTION - Dual Strike Off......................................244 OPTION - Strike Off Remote Assembly...........................246 OPTION - Strike Off TopCon-Slope..............................248 OPTION - Strike Off TopCon-Grade..............................250 OPTION - Rear Axle Assembly - 4WD w/Steering..................252 OPTION - Engine Covers and Panels, 130HP......................254 OPTION - Engine Group, 130HP - Radiator/Cooling...............256 OPTION - Engine Group, 130HP - Intake/Frame...................258 OPTION - Engine Group, 130HP - Components.....................260 OPTION - Engine Group, 130HP - Exhaust........................262 OPTION - Engine Group, 130HP - Pumps..........................264 OPTION - Engine Group, 130HP - DEF Tank.......................266 OPTION - Dual Battery Box Assembly, 130HP.....................268 OPTION - Spray Down...........................................270 Hydraulic Hose Kits ..........................................272 Decal Kits....................................................276 Alphabetical Parts Index......................................278 Safety Precautions................................................ 16 Machine Precautions........................................... 19 Hot Material Precautions.................................. 19 Hydraulic Systems Precautions............................. 19 Refueling Precautions..................................... 20 Battery Precautions....................................... 20 Starting and Stopping Precautions......................... 20 Parking Precautions....................................... 20 Operating Precautions..................................... 20 Storage Precautions....................................... 21 Poor Visibility........................................... 21 Maintenance Precautions................................... 21 Tire Precautions ......................................... 22 Safety Decals................................................. 23 Safety Decals Care........................................ 25 Decal Installation (Sticker Type)......................... 25 Decal Installation (Top Protected) ....................... 25 Limited Warranty Policy........................................... 28 Contact Information........................................... 29 Specification Charts.......................................... 30 Torque Specifications......................................... 33 Standard Inch Fasteners................................... 33 Metric Fasteners.......................................... 34 Hydraulic Fittings........................................ 34 Determining Proper Torque................................. 35 Components........................................................ 39 Components Overview........................................... 41 Operator Platform......................................... 41 Engine.................................................... 41 Conveyor and Tilt Hopper.................................. 42 Contoured Strike-Off...................................... 42 Electrical System......................................... 42 Hydrostatic Drive......................................... 42 Machine Overview.............................................. 43 Main Control Panel............................................ 44 Strike-Off Overview........................................... 46 Operation......................................................... 47 General Information........................................... 49 Receiving the Machine......................................... 49 Initial and Daily Inspection.............................. 49 Hopper Safety Lock........................................ 50 Starting and Stopping......................................... 50 Starting the Engine....................................... 50 Stopping the Engine....................................... 51 Driving the Road Widener...................................... 51 Differential Lock......................................... 53 Plus One Controller ...................................... 53 PV480 Digital Display......................................... 54 Main Menu................................................. 54 Soft Keys (Buttons)....................................... 54 Set Points and Throttle Speed............................. 56 Diagnostics............................................... 56 System Info............................................... 58 User Settings............................................. 58 Component Operation........................................... 60 Oscillating Push Rollers.................................. 61 Hopper.................................................... 61 Conveyor.................................................. 63 Strike-Off Assembly........................................... 64 Basic Strike-Off Angles................................... 68 Strike-Off Storage........................................ 69 Travel with Attached Strike-Off........................... 69 Starting to Work.............................................. 71 Basic Road Widening....................................... 72 Loading and Unloading......................................... 73 Loading................................................... 74 Unloading................................................. 74 Tie-Down Procedure........................................ 74 Options....................................................... 75 Dual Strike-Off........................................... 75 Strike-Off Blade Remote Storage........................... 75 Spraydown System.......................................... 76 All-Wheel Drive (AWD)..................................... 76 Truck Hitch............................................... 77 Umbrella Option........................................... 77 Topcon® Sonic Slope and Dual Grade Control................ 77 Magnetic Cup Holder....................................... 77 Maintenance Schedule.............................................. 81 Routine Maintenance........................................... 82 Every 10 Hours or Daily Routine Maintenance .............. 82 Every 50 Hours or Weekly Routine Maintenance.............. 82 Every 100 Hour or Monthly Maintenance..................... 82 Every 250 Hours or Quarterly Routine Maintenance.......... 83 Every 500 Hours or Semi-Annual Routine Maintenance........ 83 Every 1000 Hours or Annual Routine Maintenance............ 83 Machine Lubrication........................................... 83 Lubrication Points........................................ 84 Planetary Torque Hub...................................... 85 Change Gear Box Oil....................................... 85 Machine Adjustments........................................... 86 Conveyor Belt and Chains.................................. 86 Rubber Conveyor Scrapers and Hopper Flashing.............. 87 Engine Maintenance............................................ 87 Check Engine Lubrication Oil.............................. 88 Change Engine Oil and Filter.............................. 88 Air Filter ............................................... 89 Engine Drive Belt......................................... 90 Radiator Coolant.......................................... 91 Replace Radiator Hoses ................................... 91 Fuel System................................................... 92 Fuel Filter............................................... 92 Fuel Water Separator...................................... 93 Hydraulic System.............................................. 94 Check Hydraulic Oil Level ................................ 94 Change Hydraulic Oil and Filter........................... 95 Change Hydraulic Oil Cap Strainer......................... 96 Hydraulic Test Ports...................................... 97 Electrical System............................................. 98 Battery Servicing......................................... 98 Battery Electrolyte Level ................................ 99 Lighting.................................................. 99 Alternator Servicing...................................... 99 Dielectric Grease.........................................100 Fuse Box Panel ...........................................100 Chassis and Miscellaneous.....................................101 Tires.....................................................101 Replacement Procedures........................................102 Battery...................................................102 Hydraulic Pumps...........................................103 Conveyor Belt.............................................104 Conveyor Shaft, Bearings and Sprockets ...................106 Conveyor Shaft, Bearings and Sprockets ...................106 Conveyor Drive Motors.....................................107 Winterizing for Storage.......................................107 Periodic Maintenance in Storage...........................108 Removing from Storage.....................................108 Welding on Machine............................................109 Troubleshooting...............................................110 Hydraulic Motor Installation Start-Up Procedure...........110 Conveyor Chain Tension Slack Adjustment...................111 Spraydown Pump (Option)...................................112 Troubleshooting Chart.....................................113 PV480 Diagnostic Trouble CodeS (DTC) Chart................117 PV480 Troubleshooting.....................................122 Plus One Blink Codes..........................................123 Schematics........................................................125 Main Harness (1 of 5).........................................127 Main Harness (2 of 5).........................................129 Main Harness (3 of 5).........................................131 Main Harness (4 of 5).........................................133 Main Harness (5 of 5).........................................135 Control Box Assembly (1 of 3).................................137 Control Box Assembly (2 of 3).................................139 Control Box Assembly (3 of 3).................................141 Traction Joystick.............................................143 Left Harness (1 of 2).........................................145 Left Harness (2 of 2).........................................147 Right Harness (1 of 2)........................................149 Right Harness (2 of 2)........................................151 Main Hydraulic Manifold Harness (1 of 2)......................153 Main Hydraulic Manifold Harness (2 of 2)......................155 Brake/2-Speed Hydraulic Manifold Harness......................157 Hydraulic Oil Cooler Harness..................................159 OPTION - Strike Off Remote Control Box........................161 Hydraulic Schematic - Propel Circuit (1 of 4).................163 Hydraulic Schematic - Conveyor/Steering circuit (2 of 4)......165 Hydraulic Schematic - Cylinder Circuit (3 of 4)...............167 Hydraulic Schematic - Options Circuit (4 of 4)................169 ILLUSTRATED PARTS LIST............................................171 Quick Reference Guide.........................................173 Extendable Push Roller Group..................................174 Details - Front...............................................176 Hopper Group (1 of 2) ........................................178 Hopper Group (2 of 2).........................................180 Conveyor Assembly (1 of 2)....................................182 Conveyor Assembly (2 of 2)....................................184 Hopper/Conveyor Lift..........................................186 Front Axle Assembly...........................................188 Rear Axle Assembly - 2WD......................................190 Controls Group - 74HP/130HP...................................192 Controls Group - 74HP/130HP (Cont.)...........................194 Controls Group - Dash Assembly................................196 Control Box...................................................198 Details - Upper Deck..........................................200 Details - Left Side...........................................202 Fuel Tank.....................................................204 Details - Right Side..........................................206 Single Battery Box Assembly, 74HP.............................208 Hydraulic Tank................................................210 Details - Rear (1 of 2).......................................212 Details - Rear (2 of 2).......................................214 Engine Group, 74HP - Covers and Panels........................216 Engine Group, 74HP - Radiator/Cooling.........................218 Engine Group, 74HP - Intake/Frame.............................220 Engine Group, 74HP - Components...............................222 Engine Group, 74HP - Exhaust/Pumps............................224 Pump Covers and Panels........................................226 Hydraulic Manifold - Main.....................................228 Hydraulic Manifold - Conveyor/Steering........................230 Hydraulic Manifold - Brake/2-Speed............................232 Hydraulic Oil Cooler..........................................234 Strike Off Group (1 of 4).....................................236 Strike Off Group (2 of 4).....................................238 Strike Off Group (3 of 4).....................................240 Strike Off Group (4 of 4).....................................242 OPTION - Dual Strike Off......................................244 OPTION - Strike Off Remote Assembly...........................246 OPTION - Strike Off TopCon-Slope..............................248 OPTION - Strike Off TopCon-Grade..............................250 OPTION - Rear Axle Assembly - 4WD w/Steering..................252 OPTION - Engine Covers and Panels, 130HP......................254 OPTION - Engine Group, 130HP - Radiator/Cooling...............256 OPTION - Engine Group, 130HP - Intake/Frame...................258 OPTION - Engine Group, 130HP - Components.....................260 OPTION - Engine Group, 130HP - Exhaust........................262 OPTION - Engine Group, 130HP - Pumps..........................264 OPTION - Engine Group, 130HP - DEF Tank.......................266 OPTION - Dual Battery Box Assembly, 130HP.....................268 OPTION - Spray Down...........................................270 Hydraulic Hose Kits ..........................................272 Decal Kits....................................................276 Alphabetical Parts Index......................................278
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DESCRIPTION:
LEEBOY 4130 Road Widener Operations, Service & Parts Manual SN 177628 PDF DOWNLOAD
INTRODUCTION:
- Thank you for purchasing the LeeBoy Model 4130 Road Widener.
- We wish you many years of safe and efficient operation of your Road Widener. READ THIS MANUAL PRIOR TO OPERATING the machine.
- It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
- This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers.
- Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
- If any questions arise concerning this publication or to order a replacement manual, contact your authorized dealer.
- This manual contains information that was available at the time
- Section 1
- – Safety: Contains general and specific safety guidelines for product and safety label locations.
- Section 2
- – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
- Section 3 –
- Component Location: Contains overview of major component locations and functions.
- Section 4
- – Operation: Contains instructions for safe operation and information for optional equipment.
- Section 5
- – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
- Section 6
- – Schematics: Contains electrical and hydraulic schematics for product functionality.
- Section 7
- – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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