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LEEBOY 685D MOTOR GRADER Operations , Service & Parts Manual SN 183712 PDF DOWNLOAD
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LEEBOY 685D MOTOR GRADER Operations, Service & Parts Manual SN 183712 PDF DOWNLOAD
LEEBOY 685D MOTOR GRADER
Manual No. 1020287-02
This manual applies to Serial Number 183712 and above.
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Description
LEEBOY 685D MOTOR GRADER Operations, Service & Parts Manual SN 183712 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 685D MOTOR GRADER Operations, Service & Parts Manual SN 183712 PDF DOWNLOAD
Language : English
Pages : 356
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
LEEBOY 685D MOTOR GRADER Operations, Service & Parts Manual SN 183712 PDF DOWNLOAD
INTRODUCTION
- Thank you for purchasing the LeeBoy Model L150, L250 or L500 Tack Distributor. We wish you many years of safe and efficient operation.
- READ THIS MANUAL PRIOR TO OPERATING the tack distributor. This manual is an important part of the tack distributor and should be kept with the unit at all times in the dedicated storage container.
- Though you may be familiar with similar equipment, you MUST read and understand this manual before operating this equipment to avoid injury and prevent any damage to the machine.
- If this manual becomes lost or damaged, contact your authorized LeeBoy dealer immediately to order a replacement (see Contact Information in Section 2). This manual is intended as a guide for the safe and efficient use of the tack distributor, along with procedures for proper operation and maintenance.
- This manual contains information that was available at the time of printing and is subject to change without notice. Use this manual along with all other supplemental books and guides.
- Related service bulletins should be reviewed to provide information regarding some of the recent changes. Contact your local LeeBoy Dealer for the latest available information.
Section 1 – Safety: Contains general and specific safety guidelines for product and safety label locations.
Section 2 – Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
Section 3 – Component Location: Contains overview of major component locations and functions.
Section 4 – Operation: Contains instructions for safe operation and information for optional equipment.
Section 5 – Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
Section 6 – Schematics: Contains electrical and hydraulic schematics for product functionality.
Section 7 – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components
TABLE OF CONTENTS:
LEEBOY 685D MOTOR GRADER Operations, Service & Parts Manual SN 183712 PDF DOWNLOAD
LEEBOY 685D MOTOR GRADER
Manual No. 1020287-02
This manual applies to Serial Number 183712 and above.
Safety ...................................................... 15 Safety Precautions....................................... 18 Machine Precautions...................................... 21 Hot Material Precautions............................. 21 Hydraulic Systems Precautions........................ 21 Refueling Precautions................................ 22 Battery Precautions.................................. 22 Starting and Stopping Precautions.................... 22 Parking Precautions.................................. 22 Operating Precautions................................ 22 Poor Visibility...................................... 23 Snow Removal......................................... 23 Storage Precautions.................................. 23 Maintenance Precautions.............................. 23 Tire Precautions .................................... 24 Safety Decals............................................ 25 Safety Decals Care................................... 27 Decal Installation (Sticker Type).................... 27 Cab Option Safety Decals............................. 27 Decal Installation (Top Protected) .................. 28 Information and Specifications............................... 29 One Year Limited Warranty................................ 30 Contact Information...................................... 31 Specification Charts..................................... 32 Torque Specifications.................................... 35 Standard Inch Fasteners.............................. 35 Metric Fasteners..................................... 36 Hydraulic Fittings................................... 36 Determining Proper Torque............................ 37 Component Location........................................... 41 Components Overview...................................... 43 Operator Station..................................... 43 Engine............................................... 43 Hydrostatic Drive.................................... 44 Electrical System.................................... 44 Scarifier (Optional)................................. 45 Standard Equipment/Options........................... 45 Machine Overview......................................... 46 Operator Station......................................... 47 Steering Column Controls................................. 48 Main Control Panel....................................... 50 Heat and Air Conditioning (Cab Option)................... 52 Operation.................................................... 53 General Information...................................... 55 Receiving the Machine................................ 55 Initial and Daily Inspection......................... 55 Start-Up Procedure....................................... 56 Brake Check ......................................... 56 Starting the Engine.................................. 56 Cold Weather Starting................................ 57 Stopping the Engine.................................. 57 Emergency Stop Button................................ 57 Regeneration (REGEN)..................................... 58 Diesel Exhaust Fluid (DEF) After-Treatment System.... 58 PV485 Digital Display.................................... 59 Gauge Screen......................................... 60 Main Menu Screen..................................... 62 Diagnostics.......................................... 63 System Info.......................................... 64 User Settings........................................ 64 Tier 4F.............................................. 66 Regen Request........................................ 67 Driving the Grader....................................... 68 Regen Inhibit........................................ 68 Adjust Seat.......................................... 69 Adjust Steering Console.............................. 70 2-Speed High/Low..................................... 70 Axle Travel/Work..................................... 70 Throttle............................................. 70 Directional Control.................................. 71 Braking.............................................. 71 Steering............................................. 72 Articulation......................................... 72 Front Wheel Lean..................................... 73 Motor Grader Terms....................................... 74 Moldboard................................................ 75 Circle Turn Cushion Valve............................ 76 Grader Attachments....................................... 77 Mounting Front Attachments........................... 77 Operating Front Attachments.......................... 78 Front Blade Float.................................... 78 Scarifiers........................................... 79 Operating a Scarifier................................ 80 Replacing Scarifier Teeth............................ 80 Operating Techniques..................................... 81 Grading Tips......................................... 81 Grading Around Objects............................... 82 Spreading and Leveling............................... 83 Slope Work........................................... 84 Grading an “S” Curve Shoulder........................ 85 Road Maintenance......................................... 85 Gravel and Dirt Roads................................ 86 Crowning the Road.................................... 87 Ditch Work........................................... 87 Cul-De-Sacs.......................................... 88 Transport................................................ 89 Loading.............................................. 89 Unloading............................................ 90 Tie-Down Procedure................................... 90 Towing................................................... 90 Options.................................................. 91 Cab Option........................................... 91 Sliding Moldboard.................................... 92 Circle Side Shift.................................... 92 Secondary Steering................................... 92 All-Wheel Drive (AWD)................................ 93 Cold Weather Engine Package.......................... 93 Reverse Camera System................................ 93 Magnetic Cup Holder.................................. 93 Maintenance.................................................. 95 Maintenance Schedule..................................... 97 Maintenance Schedule..................................... 98 Prepare for Maintenance.............................. 98 10-Hour or Daily Routine Maintenance................. 98 50-Hour Routine Maintenance.......................... 98 100-Hour or Monthly Routine Maintenance.............. 99 250-Hour or Quarterly Routine Maintenance............ 99 500-Hour or Semi-Annual Routine Maintenance.......... 99 1000-Hour or Annual Routine Maintenance.............. 99 2000-Hour or Every Two Years Maintenance............. 99 3000-Hour or Every Three Years Maintenance........... 99 Lubrication..............................................100 Grease Points........................................100 Axle Lubricants......................................102 Breathers............................................102 Planetary Hubs.......................................104 Machine Adjustments......................................104 Moldboard Blade......................................104 Drawbar Ball and Socket..............................105 Toe-In...............................................106 Park Brake (Rear Bogie Axle).........................106 Engine Maintenance.......................................107 Check Engine Oil.....................................107 Change Engine Oil and Filter.........................107 Engine Drive Belt....................................108 Air Filter ..........................................109 Radiator Coolant.....................................109 Selective Catalytic Reduction (SCR) System...........110 DEF Tank Filter......................................112 DEF Dosing Unit Filter...............................113 Fuel System..............................................113 Fuel Filter..........................................114 Fuel Water Separator.................................114 Electrical System........................................115 Battery Servicing....................................115 Alternator Servicing.................................116 Fuse Boxes ..........................................116 Lighting.............................................117 Dielectric Grease....................................118 Hydraulic System.........................................119 Checking Hydraulic Oil Level ........................119 Change Hydraulic Oil and Filter......................120 Change Hydraulic Oil Cap Strainer....................121 Hydraulic Pump and Motor.............................121 Hydraulic Test Ports.................................122 Chassis..................................................123 Tires................................................123 Repack Front Wheel Bearings..........................124 Replacement Procedures...................................125 Batteries............................................125 Radiator Hoses ......................................126 Moldboard Blade......................................127 Side-Cut Edges.......................................127 Moldboard Slide Cylinder.............................128 Moldboard Lift Cylinders.............................129 Moldboard Tilt Cylinders.............................130 Moldboard Angle Cylinder.............................131 Articulate Cylinders.................................131 Wheel Steering Cylinder..............................132 Wheel Lean Cylinder..................................133 Scarifier Lift Cylinder..............................133 Welding on Machine.......................................134 Front Blade Lift Cylinder (Option)...................134 Winterizing for Storage..................................135 Periodic Maintenance in Storage......................136 Removing from Storage................................136 Hydraulic Motor Start-Up.............................137 Troubleshooting Chart....................................138 PV485 Diagnostic Trouble Code (DTC) Chart................145 PV485 Troubleshooting................................150 Schematics...................................................151 Electrical Schematic (1 of 9)............................153 Electrical Schematic (2 of 9)............................155 Electrical Schematic (3 of 9)............................157 Electrical Schematic (4 of 9)............................159 Electrical Schematic (5 of 9)............................161 Electrical Schematic (6 of 9)............................163 Electrical Schematic (7 of 9)............................165 Electrical Schematic (8 of 9)............................167 Electrical Schematic (9 of 9)............................169 Rear Harness (1 of 2)....................................171 Rear Harness (2 of 2)....................................173 Front Harness (1 of 2)...................................175 Front Harness (2 of 2)...................................177 Cab Harness (1 of 2).....................................179 Cab Harness (2 of 2).....................................181 Engine Harness (1 of 2)..................................183 Engine Harness (2 of 2)..................................185 Steering Console Harness (1 of 2)........................187 Steering Console Harness (2 of 2)........................189 Control Panel (1 of 5)...................................191 Control Panel (2 of 5)...................................193 Control Panel (3 of 5)...................................195 Control Panel (4 of 5)...................................197 Control Panel (5 of 5)...................................199 Hydraulic Schematic (1 of 5).............................201 Hydraulic Schematic (2 of 5).............................203 Hydraulic Schematic (3 of 5).............................205 Hydraulic Schematic (4 of 5).............................207 Hydraulic Schematic (5 of 5).............................209 Illustrated Parts List.......................................211 Quick Reference .........................................213 Boom Articulation........................................214 Boom Pivot...............................................216 Rear Drive Assembly......................................218 Front Axle Assembly, 2WD (1 of 3)........................220 Front Axle Assembly, 2WD (2 of 3)........................222 Front Axle Assembly, 2WD (3 of 3)........................224 OPTION-Front Axle Assembly, AWD (1 of 3).................226 OPTION-Front Axle Assembly, AWD (2 of 3).................228 OPTION-Front Axle Assembly, AWD (3 of 3).................230 MoldboardTurntable Assembly, 11 Ft/12 Ft (1 of 4)........232 Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4).......234 Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4).......236 Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4).......238 Canopy Assembly..........................................240 Cab Assembly - Exterior (1 of 2).........................242 Cab Assembly - Exterior (2 of 2).........................244 Cab Assembly - Interior..................................246 Cab Assembly - AIr Conditioning (1 of 2).................248 Cab Assembly - AIr Conditioning (2 of 2).................250 Canopy/Cab Details - Seat................................252 Canopy/Cab Details - Interior............................254 Controls - 10 Station (1 of 3) ..........................256 Controls - 10 Station (2 of 3) ..........................258 Controls - 10 Station (3 of 3) ..........................260 Controls - Panel.........................................262 Controls - Foot..........................................264 Hydraulics - Tanks.......................................266 Hydraulics - Tanks (Cont.)...............................268 Hydraulics - 2WD.........................................270 Hydraulics - Brake, 2WD/AWD..............................272 Hydraulics - Valve Bank, 2WD/AWD.........................274 Hydraulics - Pumps, 2WD..................................276 Hydraulics - Pumps, AWD..................................278 Hydraulics - Pumps, AWD (Cont.)..........................280 Engine - Shroud..........................................282 Engine - Radiator........................................284 Engine - Intake/Exhaust..................................286 Engine - Components......................................288 Engine - DEF Tank........................................290 Engine - Fuel Tank.......................................292 Engine - Battery Box.....................................294 Frame Details............................................296 OPTION - Dozer Blade/Blade Scarifier.....................298 OPTION - Dozer Blade/Blade Scarifier (Cont.).............300 OPTION - Front Scarifier.................................302 OPTION - Rear Scarifier..................................304 OPTION - Rear Wiper......................................306 OPTION - Cold Weather Start..............................308 OPTION - Dead Engine Steering............................310 OPTION - Stereo w/Antenna................................312 Hydraulic Hose Index.....................................314 Decal Index..............................................320 Alphabetical Parts Index.................................322 Safety ...................................................... 15 Safety Precautions....................................... 18 Machine Precautions...................................... 21 Hot Material Precautions............................. 21 Hydraulic Systems Precautions........................ 21 Refueling Precautions................................ 22 Battery Precautions.................................. 22 Starting and Stopping Precautions.................... 22 Parking Precautions.................................. 22 Operating Precautions................................ 22 Poor Visibility...................................... 23 Snow Removal......................................... 23 Storage Precautions.................................. 23 Maintenance Precautions.............................. 23 Tire Precautions .................................... 24 Safety Decals............................................ 25 Safety Decals Care................................... 27 Decal Installation (Sticker Type).................... 27 Cab Option Safety Decals............................. 27 Decal Installation (Top Protected) .................. 28 Limited Warranty Policy...................................... 30 Contact Information...................................... 31 Specification Charts..................................... 32 Torque Specifications.................................... 35 Standard Inch Fasteners.............................. 35 Metric Fasteners..................................... 36 Hydraulic Fittings................................... 36 Determining Proper Torque............................ 37 Component Location........................................... 41 Components Overview...................................... 43 Operator Station..................................... 43 Engine............................................... 43 Hydrostatic Drive.................................... 44 Electrical System.................................... 44 Scarifier (Optional)................................. 45 Standard Equipment/Options........................... 45 Machine Overview......................................... 46 Operator Station......................................... 47 Steering Column Controls................................. 48 Main Control Panel....................................... 50 Heat and Air Conditioning (Cab Option)................... 52 Operation.................................................... 53 General Information...................................... 55 Receiving the Machine................................ 55 Initial and Daily Inspection......................... 55 Start-Up Procedure....................................... 56 Brake Check ......................................... 56 Starting the Engine.................................. 56 Cold Weather Starting................................ 57 Stopping the Engine.................................. 57 Emergency Stop Button................................ 57 Regeneration (REGEN)..................................... 58 Diesel Exhaust Fluid (DEF) After-Treatment System.... 58 PV485 Digital Display.................................... 59 Gauge Screen......................................... 60 Main Menu Screen..................................... 62 Diagnostics.......................................... 63 System Info.......................................... 64 User Settings........................................ 64 Tier 4F.............................................. 66 Regen Request........................................ 67 Driving the Grader....................................... 68 Regen Inhibit........................................ 68 Adjust Seat.......................................... 69 Adjust Steering Console.............................. 70 2-Speed High/Low..................................... 70 Axle Travel/Work..................................... 70 Throttle............................................. 70 Directional Control.................................. 71 Braking.............................................. 71 Steering............................................. 72 Articulation......................................... 72 Front Wheel Lean..................................... 73 Motor Grader Terms....................................... 74 Moldboard................................................ 75 Circle Turn Cushion Valve............................ 76 Grader Attachments....................................... 77 Mounting Front Attachments........................... 77 Operating Front Attachments.......................... 78 Front Blade Float.................................... 78 Scarifiers........................................... 79 Operating a Scarifier................................ 80 Replacing Scarifier Teeth............................ 80 Operating Techniques..................................... 81 Grading Tips......................................... 81 Grading Around Objects............................... 82 Spreading and Leveling............................... 83 Slope Work........................................... 84 Grading an “S” Curve Shoulder........................ 85 Road Maintenance......................................... 85 Gravel and Dirt Roads................................ 86 Crowning the Road.................................... 87 Ditch Work........................................... 87 Cul-De-Sacs.......................................... 88 Transport................................................ 89 Loading.............................................. 89 Unloading............................................ 90 Tie-Down Procedure................................... 90 Towing................................................... 90 Options.................................................. 91 Cab Option........................................... 91 Sliding Moldboard.................................... 92 Circle Side Shift.................................... 92 Secondary Steering................................... 92 All-Wheel Drive (AWD)................................ 93 Cold Weather Engine Package.......................... 93 Reverse Camera System................................ 93 Magnetic Cup Holder.................................. 93 Maintenance.................................................. 95 Maintenance Schedule..................................... 97 Maintenance Schedule..................................... 98 Prepare for Maintenance.............................. 98 10-Hour or Daily Routine Maintenance................. 98 50-Hour Routine Maintenance.......................... 98 100-Hour or Monthly Routine Maintenance.............. 99 250-Hour or Quarterly Routine Maintenance............ 99 500-Hour or Semi-Annual Routine Maintenance.......... 99 1000-Hour or Annual Routine Maintenance.............. 99 2000-Hour or Every Two Years Maintenance............. 99 3000-Hour or Every Three Years Maintenance........... 99 Lubrication..............................................100 Grease Points........................................100 Axle Lubricants......................................102 Breathers............................................102 Planetary Hubs.......................................104 Machine Adjustments......................................104 Moldboard Blade......................................104 Drawbar Ball and Socket..............................105 Toe-In...............................................106 Park Brake (Rear Bogie Axle).........................106 Engine Maintenance.......................................107 Check Engine Oil.....................................107 Change Engine Oil and Filter.........................107 Engine Drive Belt....................................108 Air Filter ..........................................109 Radiator Coolant.....................................109 Selective Catalytic Reduction (SCR) System...........110 DEF Tank Filter......................................112 DEF Dosing Unit Filter...............................113 Fuel System..............................................113 Fuel Filter..........................................114 Fuel Water Separator.................................114 Electrical System........................................115 Battery Servicing....................................115 Alternator Servicing.................................116 Fuse Boxes ..........................................116 Lighting.............................................117 Dielectric Grease....................................118 Hydraulic System.........................................119 Checking Hydraulic Oil Level ........................119 Change Hydraulic Oil and Filter......................119 Change Hydraulic Oil Cap Strainer....................121 Hydraulic Pump and Motor.............................121 Hydraulic Test Ports.................................122 Chassis..................................................123 Tires................................................123 Repack Front Wheel Bearings..........................124 Replacement Procedures...................................125 Batteries............................................125 Radiator Hoses ......................................126 Moldboard Blade......................................127 Side-Cut Edges.......................................127 Moldboard Slide Cylinder.............................128 Moldboard Lift Cylinders.............................129 Moldboard Tilt Cylinders.............................130 Moldboard Angle Cylinder.............................131 Articulate Cylinders.................................131 Wheel Steering Cylinder..............................132 Wheel Lean Cylinder..................................133 Scarifier Lift Cylinder..............................133 Welding on Machine.......................................134 Front Blade Lift Cylinder (Option)...................134 Winterizing for Storage..................................135 Periodic Maintenance in Storage......................136 Removing from Storage................................136 Hydraulic Motor Start-Up.............................137 Troubleshooting Chart....................................138 PV485 Diagnostic Trouble Code (DTC) Chart................145 PV485 Troubleshooting................................150 Schematics...................................................151 Electrical Schematic (1 of 9)............................153 Electrical Schematic (2 of 9)............................155 Electrical Schematic (3 of 9)............................157 Electrical Schematic (4 of 9)............................159 Electrical Schematic (5 of 9)............................161 Electrical Schematic (6 of 9)............................163 Electrical Schematic (7 of 9)............................165 Electrical Schematic (8 of 9)............................167 Electrical Schematic (9 of 9)............................169 Rear Harness (1 of 2)....................................171 Rear Harness (2 of 2)....................................173 Front Harness (1 of 2)...................................175 Front Harness (2 of 2)...................................177 Cab Harness (1 of 2).....................................179 Cab Harness (2 of 2).....................................181 Engine Harness (1 of 2)..................................183 Engine Harness (2 of 2)..................................185 Steering Console Harness (1 of 2)........................187 Steering Console Harness (2 of 2)........................189 Control Panel (1 of 5)...................................191 Control Panel (2 of 5)...................................193 Control Panel (3 of 5)...................................195 Control Panel (4 of 5)...................................197 Control Panel (5 of 5)...................................199 Hydraulic Schematic (1 of 5).............................201 Hydraulic Schematic (2 of 5).............................203 Hydraulic Schematic (3 of 5).............................205 Hydraulic Schematic (4 of 5).............................207 Hydraulic Schematic (5 of 5).............................209 Illustrated Parts List.......................................211 Quick Reference .........................................213 Boom Articulation........................................214 Boom Pivot...............................................216 Rear Drive Assembly......................................218 Front Axle Assembly, 2WD (1 of 3)........................220 Front Axle Assembly, 2WD (2 of 3)........................222 Front Axle Assembly, 2WD (3 of 3)........................224 OPTION-Front Axle Assembly, AWD (1 of 3).................226 OPTION-Front Axle Assembly, AWD (2 of 3).................228 OPTION-Front Axle Assembly, AWD (3 of 3).................230 MoldboardTurntable Assembly, 11 Ft/12 Ft (1 of 4)........232 Moldboard Turntable Assembly, 11 Ft/12 Ft (2 of 4).......234 Moldboard Turntable Assembly, 11 Ft/12 Ft (3 of 4).......236 Moldboard Turntable Assembly, 11 Ft/12 Ft (4 of 4).......238 Canopy Assembly..........................................240 Cab Assembly - Exterior (1 of 2).........................242 Cab Assembly - Exterior (2 of 2).........................244 Cab Assembly - Interior..................................246 Cab Assembly - AIr Conditioning (1 of 2).................248 Cab Assembly - AIr Conditioning (2 of 2).................250 Canopy/Cab Details - Seat................................252 Canopy/Cab Details - Interior............................254 Controls - 10 Station (1 of 3) ..........................256 Controls - 10 Station (2 of 3) ..........................258 Controls - 10 Station (3 of 3) ..........................260 Controls - Panel.........................................262 Controls - Foot..........................................264 Hydraulics - Tanks.......................................266 Hydraulics - Tanks (Cont.)...............................268 Hydraulics - 2WD.........................................270 Hydraulics - Brake, 2WD/AWD..............................272 Hydraulics - Valve Bank, 2WD/AWD.........................274 Hydraulics - Pumps, 2WD..................................276 Hydraulics - Pumps, AWD..................................278 Hydraulics - Pumps, AWD (Cont.)..........................280 Engine - Shroud..........................................282 Engine - Radiator........................................284 Engine - Intake/Exhaust..................................286 Engine - Components......................................288 Engine - DEF Tank........................................290 Engine - Fuel Tank.......................................292 Engine - Battery Box.....................................294 Frame Details............................................296 OPTION - Dozer Blade/Blade Scarifier.....................298 OPTION - Dozer Blade/Blade Scarifier (Cont.).............300 OPTION - Front Scarifier.................................302 OPTION - Rear Scarifier..................................304 OPTION - Rear Wiper......................................306 OPTION - Cold Weather Start..............................308 OPTION - Dead Engine Steering............................310 OPTION - Stereo w/Antenna................................312 Hydraulic Hose Index.....................................314 Decal Index..............................................320 Alphabetical Parts Index.................................322
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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