LEEBOY 1000G Tilt Hopper Paver Operations, Service & Parts Manual SN 121508 PDF DOWNLOAD

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LEEBOY 1000G Tilt Hopper Paver Operations, Service & Parts Manual SN 121508 PDF DOWNLOAD

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LEEBOY 1000G Tilt Hopper Paver Operations, Service & Parts Manual SN 121508 PDF DOWNLOAD

Language : English
Pages :254
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File Type : PDF

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LEEBOY 1000G Tilt Hopper Paver Operations, Service & Parts Manual SN 121508 PDF DOWNLOAD

LeeBoy Model 1000G Tilt Hopper Paver
Manual No. 1012035-03
This manual applies to machines beginning
with Serial Number 121508

Safety..................................................... 13
	Safety Precautions..................................... 16
	Machine Precautions.................................... 19
Hot Material Precautions................................... 19
Hydraulic Systems Precautions.............................. 19
Operating Precautions...................................... 20
Refueling Precautions...................................... 20
Battery Precautions........................................ 20
Starting and Stopping Precautions.......................... 21
Parking Precautions........................................ 21
Poor Visibility............................................ 21
Storage Precautions........................................ 21
Maintenance Precautions.................................... 21
	Safety Decals.......................................... 22
Safety Decals Care......................................... 23
Decal Installation (Sticker Type).......................... 23
Decal Installation (Top Protected) ........................ 23
	Information and Specifications......................... 25
		One Year Limited Warranty.......................... 26
		Specification Charts............................... 28
		Torque Specifications.............................. 31
Standard Inch Fasteners.................................... 31
Metric Fasteners........................................... 32
Hydraulic Fittings......................................... 32
Determining Proper Torque.................................. 33
	Component Location..................................... 37
		Components Overview................................ 39
		Operation Panels and Controls...................... 40
		Left Operator Controls ............................ 41
		Steering and Speed Controls ....................... 42
		Control Panel Box ................................. 43
		Propane Controls................................... 44
		Right Operator Controls ........................... 45
		Burner Controls ................................... 46
		End Gate Controls.................................. 48
	Operation.............................................. 49
		General Information................................ 51
		Receiving the Machine.............................. 51
Initial and Daily Inspection............................... 51
	Pre-Start ............................................. 52
		Starting The Engine................................ 52
Preliminary................................................ 52
Engine Start-Up............................................ 53
Cold Weather Start-Up...................................... 53
Stopping the Engine........................................ 53
	PV480 Powerview™ Display............................... 54
Gauge Screens.............................................. 54
Soft Keys (Buttons)........................................ 55
Status Icons............................................... 56
Main Menu ................................................. 57
Gauges..................................................... 57
System Info................................................ 59
Lamp Info.................................................. 60
User Settings.............................................. 61
Regen (Kubota Engines Only)................................ 64
Messages, Cautions and Warnings............................ 67
	Paver Operation........................................ 68
Under Auger Material Cut-Offs ............................. 69
Spray Down................................................. 69
Propane Burner Ignition ................................... 70
Two-Speed Drive (Option)................................... 71
Sonic Augers Operation (Option)............................ 71
Electric Flight Screws Operation (Option).................. 72
Starting To Pave........................................... 72
Setting Screed To Pave..................................... 73
Setting Crown or Valley.................................... 73
Setting Screed End Gates................................... 74
Setting Screed Extensions - Mat Texture.................... 75
	Unloading And Loading.................................. 76
Unloading.................................................. 76
Loading.................................................... 77
Tie-Down Procedure......................................... 77
	Optional Components.................................... 78
Umbrella Option............................................ 78
Fail-Safe Brake Kit........................................ 78
Two-Speed Drive............................................ 78
Work Light Package......................................... 78
Electric Screws for Grade Control.......................... 78
Topcon® Sonic Slope and Dual Grade Control................. 78
Rubber Tire Drive System................................... 78
Spray Down System.......................................... 79
Sonic Auger ............................................... 79
Magnetic Cup Holder........................................ 79
	Maintenance............................................ 81
		General Information................................ 83
		Lubrication Points................................. 84
		ROUTINE Maintenance................................ 86
Preparing Paver for Maintenance............................ 86
10-Hour or Daily Routine Maintenance....................... 86
50-Hour (Initial) or Weekly Routine Maintenance............ 87
100-Hour or Monthly Routine Maintenance.................... 87
250-Hour or Quarterly Routine Maintenance.................. 88
500-Hour or Semi-Annual Routine Maintenance................ 88
1000-Hour or Annual Routine Maintenance.................... 88
	Maintenance Adjustments................................ 89
Replacing Tracks........................................... 89
Replacing Drive Tires...................................... 89
Replacing Front Idler...................................... 90
Replacing Screed Extensions, Slides or Bushings............ 90
Extension Top Guide Adjustment............................. 90
Replacing Screed Extension Wear Plates..................... 91
Replacing Screed Main Wear Plates.......................... 91
Automatic Track Adjustment................................. 92
Auger Drive Chain Adjustment............................... 92
Torque Hub Lubrication..................................... 92
Track Tension Pressure Check............................... 92
Track Tension Release...................................... 92
Battery Servicing.......................................... 93
	Engine Maintenance..................................... 94
Engine Lubrication Oil .................................... 94
Changing Engine Lubrication Oil Filter..................... 94
Air Filter................................................. 95
	Fuel System............................................ 95
Fuel Filters............................................... 95
	Hydraulic System....................................... 96
Checking Hydraulic Oil Level .............................. 97
Change Hydraulic Oil and Filter............................ 97
Replacement Procedures..................................... 98
Hopper Lift Cylinder....................................... 98
Torque Hub Replacement..................................... 99
Auger And Inner Bearing Replacement........................ 99
Tandem Serve Pump Replacement..............................100
Single-Speed Hydraulic Motor Replacement...................101
	Winterizing for Storage................................101
Periodic Maintenance in Storage............................102
Removing from Storage......................................102
	Weldment...............................................103
		Troubleshooting....................................104
PV480 Digital Display......................................104
Plus One...................................................105
	Troubleshooting........................................106
Hydraulic Motor Installation Start-Up Procedure............106
Conveyor Chain Tension Slack Adjustment....................107
Spraydown Pump (Option)....................................108
Troubleshooting Chart......................................109
	PV480 Diagnostic Trouble Code (DTC) Chart..............111
	Schematics.............................................119
		Schematic, Main, Electrical (Tier 4) , 1 of 2......121
		Schematic, Main, Electrical (Tier 4) , 2 of 2......123
		Harness, Neutral Safety (Tier 4) ..................125
		Electrical, Harness, Main (Tier 4) ................127
		Electrical, Harness, Control Box (1 of 2)..........129
		Electrical, Schematic, Control Box (2 of 2)........131
		Hydraulic, Schematic, Main (1 of 2)................133
		Hydraulic, Schematic, Main (2 of 2)................135
	Illustrated Parts List.................................137
		Quick Reference ...................................139
		Track Drive Assembly ..............................140
		Hopper and Hopper Side Wings Components ...........144
		Hopper Detail .....................................146
		Engine Hatches.....................................148
		Hydraulic Reservoir and Hopper Lift Cylinder ......150
		Hopper Wing Sequence Manifold .....................152
		Auger Assembly.....................................154
		Hydraulic Components and Accessories LH Side ......156
		Control Group .....................................158
		Valve Control Stations LH Side and Components .....160
		Main Valve Manifold Detail.........................164
		Hydraulic Group Detail.............................166
		Fuel Tank Assembly.................................168
		RH Control Assembly................................170
		Seat Assembly......................................172
		Misc. Detail.......................................174
		Propane Heater Assembly and Automatic Ignitors ....176
		Propane Heater and Rear Cluster....................178
		Battery and Cover Plate............................180
		Vibrator Assembly (1012224)........................182
		Engine Group.......................................184
		Engine with Pumps..................................186
		Axial Piston Tandem Pump (M46).....................188
		Engine Assembly (1011799)..........................190
		Screed Assembly ...................................194
		Base (Screed) Assembly ............................196
		Screed Inserts.....................................198
		LH Extension Assembly..............................200
		RH Extension Assembly..............................202
		Screed Jointers....................................204
		RH End Gate Assembly (851683)......................206
		LH End Gate Assembly (851682)......................208
		Screed Arms with Depth Screw End Gate..............210
		Screed Walkboard...................................212
		Control Box Assembly ..............................214
		Electric Screw for Grade Control (Option)..........216
		Work Lights (Option) ..............................218
		2-Speed (Option) ..................................220
		Spray Down Hose (Standard & Optional) .............222
		Fail-Safe Brake Kit (Option) ......................224
		Topcon / Sonic Assembly (Option) ..................226
		OPTION - Rubber Tire Drive System..................228
		Alphabetical Parts Index...........................230
Section 1.................................................. 13
	Safety Precautions..................................... 16
	Machine Precautions.................................... 19
		Hot Material Precautions........................... 19
		Hydraulic Systems Precautions...................... 19
		Operating Precautions.............................. 20
		Refueling Precautions.............................. 20
		Battery Precautions................................ 20
		Starting and Stopping Precautions.................. 21
		Parking Precautions................................ 21
		Poor Visibility.................................... 21
		Storage Precautions................................ 21
		Maintenance Precautions............................ 21
	Safety Decals.......................................... 22
		Safety Decals Care................................. 23
		Decal Installation (Sticker Type).................. 23
		Decal Installation (Top Protected) ................ 23
Information and Specifications............................. 25
	One Year Limited Warranty.............................. 26
	Specification Charts................................... 28
	Torque Specifications.................................. 31
		Standard Inch Fasteners............................ 31
		Metric Fasteners................................... 32
		Hydraulic Fittings................................. 32
		Determining Proper Torque.......................... 33
Component Location......................................... 37
	Components Overview.................................... 39
	Operation Panels and Controls.......................... 40
	Left Operator Controls ................................ 41
	Steering and Speed Controls ........................... 42
	Control Panel Box ..................................... 43
	Propane Controls....................................... 44
	Right Operator Controls ............................... 45
	Burner Controls ....................................... 46
	End Gate Controls...................................... 48
Operation.................................................. 49
	General Information.................................... 51
	Receiving the Machine.................................. 51
		Initial and Daily Inspection....................... 51
	Pre-Start ............................................. 52
	Starting The Engine.................................... 52
		Preliminary........................................ 52
		Engine Start-Up.................................... 53
		Cold Weather Start-Up.............................. 53
		Stopping the Engine................................ 53
	PV480 Powerview™ Display............................... 54
		Gauge Screens...................................... 54
		Soft Keys (Buttons)................................ 55
		Status Icons....................................... 56
		Main Menu ......................................... 57
		Gauges............................................. 57
		System Info........................................ 59
		Lamp Info.......................................... 60
		User Settings...................................... 61
		Regen (Kubota Engines Only)........................ 64
		Messages, Cautions and Warnings.................... 67
	Paver Operation........................................ 68
		Under Auger Material Cut-Offs ..................... 69
		Spray Down......................................... 69
		Propane Burner Ignition ........................... 70
		Two-Speed Drive (Option)........................... 71
		Sonic Augers Operation (Option).................... 71
		Electric Flight Screws Operation (Option).......... 72
		Starting To Pave................................... 72
		Setting Screed To Pave............................. 73
		Setting Crown or Valley............................ 73
		Setting Screed End Gates........................... 74
		Setting Screed Extensions - Mat Texture............ 75
	Unloading And Loading.................................. 76
		Unloading.......................................... 76
		Loading............................................ 77
		Tie-Down Procedure................................. 77
	Optional Components.................................... 78
		Umbrella Option.................................... 78
		Fail-Safe Brake Kit................................ 78
		Two-Speed Drive.................................... 78
		Work Light Package................................. 78
		Electric Screws for Grade Control.................. 78
		Topcon® Sonic Slope and Dual Grade Control......... 78
		Rubber Tire Drive System........................... 78
		Spray Down System.................................. 79
		Sonic Auger ....................................... 79
		Magnetic Cup Holder................................ 79
Maintenance................................................ 81
	General Information.................................... 83
	Lubrication Points..................................... 84
	ROUTINE Maintenance.................................... 86
		Preparing Paver for Maintenance.................... 86
		10-Hour or Daily Routine Maintenance............... 86
		50-Hour (Initial) or Weekly Routine Maintenance.... 87
		100-Hour or Monthly Routine Maintenance............ 87
		250-Hour or Quarterly Routine Maintenance.......... 88
		500-Hour or Semi-Annual Routine Maintenance........ 88
		1000-Hour or Annual Routine Maintenance............ 88
	Maintenance Adjustments................................ 89
		Replacing Tracks................................... 89
		Replacing Drive Tires.............................. 89
		Replacing Front Idler.............................. 90
		Replacing Screed Extensions, Slides or Bushings.... 90
		Extension Top Guide Adjustment..................... 90
		Replacing Screed Extension Wear Plates............. 91
		Replacing Screed Main Wear Plates.................. 91
		Automatic Track Adjustment......................... 92
		Auger Drive Chain Adjustment....................... 92
		Torque Hub Lubrication............................. 92
		Track Tension Pressure Check....................... 92
		Track Tension Release.............................. 92
		Battery Servicing.................................. 93
	Engine Maintenance..................................... 94
		Engine Lubrication Oil ............................ 94
		Changing Engine Lubrication Oil Filter............. 94
		Air Filter......................................... 95
	Fuel System............................................ 95
		Fuel Filters....................................... 95
	Hydraulic System....................................... 96
		Checking Hydraulic Oil Level ...................... 97
		Change Hydraulic Oil and Filter.................... 97
		Replacement Procedures............................. 98
		Hopper Lift Cylinder............................... 98
		Torque Hub Replacement............................. 99
		Auger And Inner Bearing Replacement................ 99
		Tandem Serve Pump Replacement......................100
		Single-Speed Hydraulic Motor Replacement...........101
	Winterizing for Storage................................101
		Periodic Maintenance in Storage....................102
		Removing from Storage..............................102
	Weldment...............................................103
	Troubleshooting........................................104
		PV480 Digital Display..............................104
		Plus One...........................................105
	Troubleshooting........................................106
		Hydraulic Motor Installation Start-Up Procedure....106
		Conveyor Chain Tension Slack Adjustment............107
		Spraydown Pump (Option)............................108
		Troubleshooting Chart..............................109
	PV480 Diagnostic Trouble Code (DTC) Chart..............111
Schematics.................................................119
	Schematic, Main, Electrical (Tier 4) , 1 of 2..........121
	Schematic, Main, Electrical (Tier 4) , 2 of 2..........123
	Harness, Neutral Safety (Tier 4) ......................125
	Electrical, Harness, Main (Tier 4) ....................127
	Electrical, Harness, Control Box (1 of 2)..............129
	Electrical, Schematic, Control Box (2 of 2)............131
	Hydraulic, Schematic, Main (1 of 2)....................133
	Hydraulic, Schematic, Main (2 of 2)....................135
Illustrated Parts List.....................................137
	Quick Reference .......................................139
	Track Drive Assembly ..................................140
	Hopper and Hopper Side Wings Components ...............144
	Hopper Detail .........................................146
	Engine Hatches.........................................148
	Hydraulic Reservoir and Hopper Lift Cylinder ..........150
	Hopper Wing Sequence Manifold .........................152
	Auger Assembly.........................................154
	Hydraulic Components and Accessories LH Side ..........156
	Control Group .........................................158
	Valve Control Stations LH Side and Components .........160
	Main Valve Manifold Detail.............................164
	Hydraulic Group Detail.................................166
	Fuel Tank Assembly.....................................168
	RH Control Assembly....................................170
	Seat Assembly..........................................172
	Misc. Detail...........................................174
	Propane Heater Assembly and Automatic Ignitors ........176
	Propane Heater and Rear Cluster........................178
	Battery and Cover Plate................................180
	Vibrator Assembly (1012224)............................182
	Engine Group...........................................184
	Engine with Pumps......................................186
	Axial Piston Tandem Pump (M46).........................188
	Engine Assembly (1011799)..............................190
	Screed Assembly .......................................194
	Base (Screed) Assembly ................................196
	Screed Inserts.........................................198
	LH Extension Assembly..................................200
	RH Extension Assembly..................................202
	Screed Jointers........................................204
	RH End Gate Assembly (851683)..........................206
	LH End Gate Assembly (851682)..........................208
	Screed Arms with Depth Screw End Gate..................210
	Screed Walkboard.......................................212
	Control Box Assembly ..................................214
	Electric Screw for Grade Control (Option)..............216
	Work Lights (Option) ..................................218
	2-Speed (Option) ......................................220
	Spray Down Hose (Standard & Optional) .................222
	Fail-Safe Brake Kit (Option) ..........................224
	Topcon / Sonic Assembly (Option) ......................226
	OPTION - Rubber Tire Drive System......................228
	Alphabetical Parts Index...............................230

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DESCRIPTION:

LEEBOY 1000G Tilt Hopper Paver Operations, Service & Parts Manual SN 121508 PDF DOWNLOAD

Introduction

• Thank you for purchasing the LeeBoy Model 1000G Tilt Hopper Paver. We wish you many years of safe and efficient operation of your LeeBoy product. READ THIS MANUAL PRIOR TO OPERATING the machine. It is an important part of the machine and should be kept with in the dedicated storage container provided at all times. Though you may be familiar with similar equipment, you MUST read and understand this manual before operating the machine to help prevent injury or damage.
• This manual is intended as a guide for the safe and efficient use of your machine, including procedures for proper operation and maintenance. Use it with all related supplemental books, engine, transmission manuals, and any other manuals supplied by other manufacturers. Related Service Bulletins should also be reviewed to provide information regarding some of the recent changes.
• If any questions arise concerning this publication or to order a replacement manual, contact your authorized LeeBoy dealer.
• This manual contains information that was available at the time of printing and is subject to change without notice. Section
• 1 – Safety
• Contains general and specific safety guidelines for product and safety label locations.
• Section 2
• Information and Specifications: Contains warranty, contact information, machine specification tables, and machine dimensions.
• Section 3 
• Component Location: Contains overview of major component locations and functions.
• Section 4
•  Operation: Contains instructions for safe operation and information for optional equipment.
• Section 5
•  Maintenance: Contains routine maintenance procedures, mechanical adjustments, component replacement and troubleshooting charts for common problems and corrections. (For specific engine maintenance procedures, refer to the engine manufacturer manual.)
• Section 6
• Schematics: Contains electrical and hydraulic schematics for product functionality
•  Section 7
• – Illustrated Parts List (IPL): Contains parts numbers and illustrations for serviceable components. LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification process comprised of quality standards established by the American National Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ National Accreditation Board plays an important role in ensuring the safety and quality of goods and services, along with protecting the environment. LeeBoy is proud to be ISO 9001 certified. The International Standards Organization (ISO) establishes guidelines to ensure that products and services are safe, reliable, and of good quality. ISO certifies companies who demonstrate compliance with all aspects of product safety, customer satisfaction, efficiency, environmental stewardship and social responsibility. Our teams work hard to deliver quality industrial machines that exceed customer expectations and we strive for continuous improvement in everything we do. The LeeBoy family of companies is committed to

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

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