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LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
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LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
Manual No. 1013539-04
This manual applies to machines beginning with Serial Number 191962
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Description
LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
FILE DETAILS:
LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
Language : English
Pages : 398
Downloadable : Yes
File Type : PDF
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LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
Safety Precautions
The safety messages that follow have CAUTION level hazards. Pre-Operation Hazard Read and understand this Operation Manual before operating or servicing the engine to ensure that safe operating practices and maintenance procedures are followed.
• Never permit anyone to service or operate the LeeBoy Model 8515B Conveyor Paver without proper training.
• Safety signs and labels are additional reminders for safe operating and maintenance techniques.
• Contact LeeBoy or an authorized LeeBoy Dealer for additional training
• Make sure you are aware of all laws and regulations that are in effect where the paver is operated.
• Make sure you are aware of all laws and regulations that are in effect where the paver is operated.
Make sure you have all necessary licenses to operate the paver. The safety messages that follow have WARNING level hazards.
- Crush Hazard Keep bystanders away from work area before and during operation. Modification Hazard Never modify the LeeBoy Model 8515B Conveyor Paver without written consent of LeeBoy. Any modification can affect the safe operation of the paver and may cause personal injury or death
- Exposure Hazard Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and eye and hearing protection, as required by the task at hand.
- Explosion Hazard While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open flame and any other form of ignition out of the area.
• Always disconnect the negative (-) battery cable before servicing the paver.
• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual. Only use the starting procedure as described in this manual to start the engine.
• Never charge a frozen battery. Always slowly warm the battery to room temperature before charging.
Fire and Explosion Hazard
• Diesel fuel is flammable and explosive under certain conditions.
• Never use a shop rag to catch the fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a wellventilated area, away from any combustibles or sources of ignition. Fire Hazard
Have appropriate safety equipment available. Have all fire extinguishers checked periodically for proper operation and/or readiness.
• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers.
• Undersized wiring systems can cause an electrical fire. Return to Last Viewed Return to
TABLE OF CONTENTS:
LEEBOY 8616C Conveyor Paver Operations Service & Parts Manual SN 191962 PDF DOWNLOAD
Safety 15 Safety Precautions 18 Machine Precautions 21 Hot Material Precautions 21 Hydraulic Systems Precautions 21 Refueling Precautions 22 Battery Precautions 22 Starting and Stopping Precautions 22 Parking Precautions 22 Operating Precautions 22 Storage Precautions 23 Maintenance Precautions 23 Safety Decals 24 Safety Decals Care 25 Decal Installation (Sticker Type) 25 Decal Installation (Top Protected) 25 Information and Specifications 27 Limited Warranty Policy 28 Contact Information 29 Specifications 30 Torque Specifications 33 Standard Inch Fasteners 33 Metric Fasteners 34 Hydraulic Fittings 34 Determining Proper Torque 35 Component Location 39 Components Overview 41 Operator Platform 41 Engine 41 Track System 42 Hopper and Conveyors 42 Hydraulic System 42 Augers 42 Screed 42 Electrical System 43 Standard Equipment/Options 43 Machine Overview 44 Steering and Speed Control Box 45 Electric Heat Controls 45 Main Control Panel 46 Screed Controls 48 Remote Screed Controls 49 Operation 51 General Information 53 Receiving the Machine 53 Initial and Daily Inspection 53 Start-Up Procedure 54 DPF Regeneration (REGEN) 54 DP700 Digital Display Unit 55 Engine Screen 55 Activate Parked Regen 56 Paver Screen 57 Fault Screens 58 Set-Up Screen 58 Pressure Sensor Data 59 DEF Warnings 59 Status Icons 60 Driving the Paver 62 Activate/Deactivate Operator Control Station 62 Steering and Speed Control 63 Paver Operation 64 Spray Down 64 Hopper Wings 66 Conveyors 66 Under Auger Material Cut-Offs 67 Tow Point Cylinders 67 Set the Screed Extension, Flight Screw and Endgate 68 Sonic Auger 69 Starting to Pave 70 Basic Paving 71 Setting the Crown 71 Mat Texture Adjustment 73 Unloading And Loading 73 Unloading 74 Loading 74 Tie-Down Procedure 74 Towing 75 Optional Components 75 Steering Wheel Option 75 Truck Hitch Attachment Option 76 Umbrella Option 76 Roll-Up Curb Attachments 76 Auger Extensions Option 76 Screed Sloping Extensions 77 Topcon® Sonic and Dual Grade Control 77 Heated Endgates 78 Tunnel Extension 79 One-Foot Screed Extension 79 Maintenance 81 Maintenance Schedule 83 Lubrication Points 84 Torque Hub Lubrication 85 Routine Maintenance 85 Every 10 Hours or Daily Routine Maintenance 85 Every 50 Hours or Weekly Routine Maintenance 86 Every 100 Hour or Monthly Maintenance 86 Every 250 Hours or Quarterly Routine Maintenance 86 Every 500 Hours or Semi-Annual Routine Maintenance 86 Every 1000 Hours or Annual Routine Maintenance 86 Maintenance Adjustments 87 Conveyor Flight Chain 87 Conveyor Drive Chains 87 Track Tension 89 Torque Hub Hydraulic Motor Gear Adjustments 90 Conveyor Switch Adjustment 90 Engine Maintenance 91 Check Engine Lubrication Oil 91 Change Engine Oil and Filter 92 Change Air Filter 92 Selective Catalytic Reduction (SCR) System 93 DEF (Diesel Exhaust Fluid) 93 DPF Service 94 Fuel System 94 Fuel Tank 94 Change Fuel Filter 94 Fuel Water Separator 95 Hydraulic System 96 Check Hydraulic Oil 96 Change Hydraulic Oil and Filter 96 Change Hydraulic Oil Strainer 97 Electrical System 98 Battery Servicing 98 Alternator 99 Electric Heat Control Box 99 Generator 101 Replacement Procedures102 Front Idler102 Track Tension Cylinder102 Track Rollers102 Track Sprocket 103 Torque Hub103 Two-Speed Hydraulic Motors104 Front Hopper Wing Cylinders104 Rear Conveyor Shaft, Bearings and Sprockets 105 Conveyor Drive Motors105 Conveyor Wear Plates106 Auger and Inner Bearings107 Auger End Mounts108 Auger Motors108 Under Auger Material Cut-Offs109 Main Screed Wear Plate110 Screed Extension Wear Plate111 Rear Hopper Wing Cylinders112 Conveyor Switch 112 Weldment114 Winterizing for Storage115 Troubleshooting116 Spraydown Pump116 Auger and Conveyor Chain Tension Adjustment117 Hydraulic Motor Installation Start-Up Procedure118 Troubleshooting Chart119 DP700 Diagnostic Trouble Code (DTC) Chart122 Schematics131 Main Harness, 6 Function Screed Control - T4F (1 of 8)133 Main Harness, 6 Function Screed Control - T4F (2 of 8)135 Main Harness, 6 Function Screed Control - T4F (3 of 8)137 Main Harness, 6 Function Screed Control - T4F (4 of 8)139 Main Harness, 6 Function Screed Control - T4F (5 of 8)141 Main Harness, 6 Function Screed Control - T4F (6 of 8)143 Main Harness, 6 Function Screed Control - T4F (7 of 8)145 Main Harness, 6 Function Screed Control - T4F (8 of 8)147 Main Harness, 9 Function Screed Control - T4F (1 of 8)149 Main Harness, 9 Function Screed Control - T4F (2 of 8)151 Main Harness, 9 Function Screed Control - T4F (3 of 8)153 Main Harness, 9 Function Screed Control - T4F (4 of 8)155 Main Harness, 9 Function Screed Control - T4F (5 of 8)157 Main Harness, 9 Function Screed Control - T4F (6 of 8)159 Main Harness, 9 Function Screed Control - T4F (7 of 8)161 Main Harness, 9 Function Screed Control - T4F (8 of 8)163 Control Box Assembly (1 of 4)165 Control Box Assembly (2 of 4)167 Control Box Assembly (3 of 4)169 Control Box Assembly (4 of 4)171 816 Screed Control Box Assembly, 6 Function - Left (1 of 2)173 816 Screed Control Box Assembly, 6 Function - Left (2 of 2)175 816 Screed Control Box Assembly, 6 Function - Right (1 of 2)177 816 Screed Control Box Assembly, 6 Function - Right (2 of 2)179 816 Screed Control Box Assembly, 9 Function - Left181 816 Screed Control Box Assembly, 9 Function - Right183 816 Screed Heat Control Box Assembly (1 of 2)185 816 Screed Heat Control Box Assembly (2 of 2)187 Joystick Control Box189 Option - Steering Wheel Control Box191 31-Pin Dash to Pedestal Jumper Harness - T4F193 47-Pin Dash To Pedestal Jumper Harness195 Generator Harness197 Generator To Bulkhead Harness199 Auger Sensor To Bulkhead Harness201 Electric Heat Harness203 12” Harness Extension205 Power Crown Harness207 System 5 Harness209 Upper Manifold Harness211 Lower Manifold Harness213 Auger Manifold Harness215 Hydraulic Cooler Harness217 Hydraulic Schematic (1 of 6)219 Hydraulic Schematic (2 of 6)221 Hydraulic Schematic (3 of 6)223 Hydraulic Schematic (4 of 6)225 Hydraulic Schematic (5 of 6)227 Hydraulic Schematic (6 of 6)229 Illustrated Parts List231 Quick Reference 233 Track Assembly - Poly Pads234 Track Assembly - Tension and Propel236 Conveyor Covers238 Conveyor Drive240 Conveyor Paddle Assembly242 Push bar Assembly244 Engine Assembly - Radiator246 Engine Assembly - Intake/Exhaust248 Engine Assembly - Components250 Engine Assembly - Pumps252 Fuel Tank Assembly254 Hydraulic Tank Assembly256 Hydraulic Manifolds (1 of 3)258 Hydraulic Manifolds (2 of 3)260 Hydraulic Manifolds (3 of 3)262 Generator264 Hopper Wings266 Hoods and Covers - Left268 Hoods and Covers - Right270 Engine Cover Assembly272 Spray Down274 Dash Assembly (1 of 2)276 Dash Assembly (2 of 2)278 Control Box Assembly280 Seat Assembly282 Rear Auger Assembly (1 of 2)284 Rear Auger Assembly (2 of 2)286 816HD Screed Overview - Sloping and Non-Sloping288 816HD Screed Frame Assembly (1 of 2) 290 816HD Screed Frame Assembly (2 of 2) 292 816HD Screed Extension Assembly - Left294 816HD Screed Extension Assembly - Right296 816HD Screed Slide Plate Assembly298 816HD Screed Pull Arm Assembly, 6 Function - Left300 816HD Screed Pull Arm Assembly, 6 FUnction - Right302 816HD Screed Pull Arm Assembly, 9 Function - Left304 816HD Screed Pull Arm Assembly, 9 FUnction - Right306 816HD Screed Thickness Adjuster - Standard308 816HD Screed Endgates310 816HD Screed Vibrators and Walkboards312 816HD Screed Citrus Tank314 816HD Screed Control Assembly316 Option - 816HD Berm Screed Overview318 Option - 816HD Berm Screed Ext Assembly - Left (1 of 2)320 Option - 816HD Berm Screed Ext Assembly - Left (2 of 2)322 Option - 816HD Berm Screed Ext Assembly - Right (1 of 2)324 Option - 816HD Berm Screed Ext Assembly - Right (2 of 2)326 Option - 816HD Berm Screed Remote Assembly 328 Option - 816HD 3:1 Depth Screws (1 of 2)330 Option - 816HD 3:1 Depth Screws (2 of 2)332 Option - 816HD Screed Heated Endgates334 Option - 816HD Screed Heated Safety Edge Endgates336 Option - 816HD Miscellaneous Options338 Option - Dual Steering Wheels340 Option - 12” Auger Shields342 Option - 12” HD Screed Extensions344 Option - 20’ Paver Leveling Ski Assembly346 Option - 30’-40’ Paver Leveling Ski Assembly348 Option - TopCon P-32 Control Assembly350 Option - Truck Hitch Assembly352 Hydraulic Hose Schedule - Standard Unit354 Decal Schedule356 Alphabetical Parts Index357 Safety 15 Safety Precautions 18 Machine Precautions 21 Hot Material Precautions 21 Hydraulic Systems Precautions 21 Refueling Precautions 22 Battery Precautions 22 Starting and Stopping Precautions 22 Parking Precautions 22 Operating Precautions 22 Storage Precautions 23 Maintenance Precautions 23 Safety Decals 24 Safety Decals Care 25 Decal Installation (Sticker Type) 25 Decal Installation (Top Protected) 25 Information and Specifications 27 Limited Warranty Policy 28 Contact Information 29 Specifications 30 Torque Specifications 33 Standard Inch Fasteners 33 Metric Fasteners 34 Hydraulic Fittings 34 Determining Proper Torque 35 Component Location 39 Components Overview 41 Operator Platform 41 Engine 41 Track System 42 Hopper and Conveyors 42 Hydraulic System 42 Augers 42 Screed 42 Electrical System 43 Standard Equipment/Options 43 Machine Overview 44 Steering and Speed Control Box 45 Electric Heat Controls 45 Main Control Panel 46 Screed Controls 48 Remote Screed Controls 49 9-Function Remote Screed Controls (Option) 49 Operation 51 General Information 53 Receiving the Machine 53 Initial and Daily Inspection 53 Start-Up Procedure 54 DPF Regeneration (REGEN) 54 DP700 Digital Display Unit 55 Engine Screen 55 Activate Parked Regen 56 Paver Screen 57 Fault Screens 58 Set-Up Screen 58 Pressure Sensor Data 59 DEF Warnings 59 Status Icons 60 Driving the Paver 62 Activate/Deactivate Operator Control Station 62 Steering and Speed Control 63 Paver Operation 64 Spray Down 64 Hopper Wings 66 Conveyors 66 Under Auger Material Cut-Offs 67 Tow Point Cylinders 67 Set the Screed Extension, Flight Screw and Endgate 68 Sonic Auger 69 Starting to Pave 70 Basic Paving 71 Setting the Crown 71 Mat Texture Adjustment 73 Unloading And Loading 73 Unloading 74 Loading 74 Tie-Down Procedure 74 Towing 75 Optional Components 75 Steering Wheel Option 75 Truck Hitch Attachment Option 76 Umbrella Option 76 Roll-Up Curb Attachments 76 Auger Extensions Option 76 Screed Sloping Extensions 77 Topcon® Sonic and Dual Grade Control 77 Heated Endgates 78 Tunnel Extension 79 One-Foot Screed Extension 79 Single-Point Lube Kits 80 Magnetic Cup Holder 80 Maintenance 81 Maintenance Schedule 83 Lubrication Points 84 Torque Hub Lubrication 85 Routine Maintenance 85 Every 10 Hours or Daily Routine Maintenance 85 Every 50 Hours or Weekly Routine Maintenance 86 Every 100 Hour or Monthly Maintenance 86 Every 250 Hours or Quarterly Routine Maintenance 86 Every 500 Hours or Semi-Annual Routine Maintenance 86 Every 1000 Hours or Annual Routine Maintenance 86 Maintenance Adjustments 87 Conveyor Flight Chain 87 Conveyor Drive Chains 87 Track Tension 89 Torque Hub Hydraulic Motor Gear Adjustments 90 Conveyor Switch Adjustment 90 Engine Maintenance 91 Check Engine Lubrication Oil 91 Change Engine Oil and Filter 92 Change Air Filter 92 Selective Catalytic Reduction (SCR) System 93 Engine Drive Belt 93 DEF (Diesel Exhaust Fluid) 94 DPF Service 94 Fuel System 95 Fuel Tank 95 Change Fuel Filter 95 Fuel Water Separator 96 Hydraulic System 96 Check Hydraulic Oil 96 Change Hydraulic Oil and Filters 97 Electrical System 98 Battery Servicing 98 Alternator 99 Electric Heat Control Box100 Generator 102 Replacement Procedures103 Front Idler103 Track Tension Cylinder103 Track Rollers103 Track Sprocket 104 Torque Hub104 Two-Speed Hydraulic Motors105 Front Hopper Wing Cylinders105 Rear Conveyor Shaft, Bearings and Sprockets 106 Conveyor Drive Motors106 Conveyor Wear Plates107 Under Auger Material Cut-Offs107 Auger and Inner Bearings108 Auger End Mounts109 Auger Motors109 Main Screed Wear Plate110 Screed Extension Wear Plate111 Rear Hopper Wing Cylinders112 Conveyor Switch 112 Weldment114 Winterizing for Storage115 Troubleshooting116 Spraydown Pump116 Auger and Conveyor Chain Tension Adjustment117 Hydraulic Motor Installation Start-Up Procedure118 Troubleshooting Chart119 DP700 Diagnostic Trouble Code (DTC) Chart122 Schematics131 Main Harness, 6 Function Screed Control - T4F (1 of 8)133 Main Harness, 6 Function Screed Control - T4F (2 of 8)135 Main Harness, 6 Function Screed Control - T4F (3 of 8)137 Main Harness, 6 Function Screed Control - T4F (4 of 8)139 Main Harness, 6 Function Screed Control - T4F (5 of 8)141 Main Harness, 6 Function Screed Control - T4F (6 of 8)143 Main Harness, 6 Function Screed Control - T4F (7 of 8)145 Main Harness, 6 Function Screed Control - T4F (8 of 8)147 Main Harness, 9 Function Screed Control - T4F (1 of 8)149 Main Harness, 9 Function Screed Control - T4F (2 of 8)151 Main Harness, 9 Function Screed Control - T4F (3 of 8)153 Main Harness, 9 Function Screed Control - T4F (4 of 8)155 Main Harness, 9 Function Screed Control - T4F (5 of 8)157 Main Harness, 9 Function Screed Control - T4F (6 of 8)159 Main Harness, 9 Function Screed Control - T4F (7 of 8)161 Main Harness, 9 Function Screed Control - T4F (8 of 8)163 Control Box Assembly (1 of 4)165 Control Box Assembly (2 of 4)167 Control Box Assembly (3 of 4)169 Control Box Assembly (4 of 4)171 816 Screed Control Box Assembly, 6 Function - Left (1 of 2)173 816 Screed Control Box Assembly, 6 Function - Left (2 of 2)175 816 Screed Control Box Assembly, 6 Function - Right (1 of 2)177 816 Screed Control Box Assembly, 6 Function - Right (2 of 2)179 816 Screed Control Box Assembly, 9 Function - Left181 816 Screed Control Box Assembly, 9 Function - Right183 816 Screed Heat Control Box Assembly (1 of 2)185 816 Screed Heat Control Box Assembly (2 of 2)187 Joystick Control Box189 Option - Steering Wheel Control Box191 31-Pin Dash to Pedestal Jumper Harness - T4F193 47-Pin Dash To Pedestal Jumper Harness195 Generator Harness197 Generator To Bulkhead Harness199 Auger Sensor To Bulkhead Harness201 Electric Heat Harness203 12” Harness Extension205 Power Crown Harness207 System 5 Harness209 Upper Manifold Harness211 Lower Manifold Harness213 Auger Manifold Harness215 Hydraulic Cooler Harness217 Hydraulic Schematic (1 of 6)219 Hydraulic Schematic (2 of 6)221 Hydraulic Schematic (3 of 6)223 Hydraulic Schematic (4 of 6)225 Hydraulic Schematic (5 of 6)227 Hydraulic Schematic (6 of 6)229 Illustrated Parts List231 Quick Reference 233 Track Assembly - Poly Pads234 Track Assembly - Tension and Propel236 Conveyor Covers238 Conveyor Drive240 Conveyor Paddle Assembly242 Push bar Assembly244 Engine Assembly - Radiator246 Engine Assembly - Intake/Exhaust248 Engine Assembly - Components250 Engine Assembly - Pumps252 Fuel Tank Assembly254 Hydraulic Tank Assembly256 Hydraulic Manifolds (1 of 3)258 Hydraulic Manifolds (2 of 3)260 Hydraulic Manifolds (3 of 3)262 Generator264 Hopper Wings266 Hoods and Covers - Left268 Hoods and Covers - Right270 Engine Cover Assembly272 Spray Down274 Dash Assembly (1 of 2)276 Dash Assembly (2 of 2)278 Control Box Assembly280 Seat Assembly282 Rear Auger Assembly (1 of 2)284 Rear Auger Assembly (2 of 2)286 816HD Screed Overview - Sloping and Non-Sloping288 816HD Screed Frame Assembly (1 of 2) 290 816HD Screed Frame Assembly (2 of 2) 292 816HD Screed Extension Assembly - Left294 816HD Screed Extension Assembly - Right296 816HD Screed Slide Plate Assembly298 816HD Screed Pull Arm Assembly, 6 Function - Left300 816HD Screed Pull Arm Assembly, 6 FUnction - Right302 816HD Screed Pull Arm Assembly, 9 Function - Left304 816HD Screed Pull Arm Assembly, 9 FUnction - Right306 816HD Screed Thickness Adjuster - Standard308 816HD Screed Endgates310 816HD Screed Vibrators and Walkboards312 816HD Screed Citrus Tank314 816HD Screed Control Assembly316 Option - 816HD Berm Screed Overview318 Option - 816HD Berm Screed Ext Assembly - Left (1 of 2)320 Option - 816HD Berm Screed Ext Assembly - Left (2 of 2)322 Option - 816HD Berm Screed Ext Assembly - Right (1 of 2)324 Option - 816HD Berm Screed Ext Assembly - Right (2 of 2)326 Option - 816HD Berm Screed Remote Assembly 328 Option - 816HD 3:1 Depth Screws (1 of 2)330 Option - 816HD 3:1 Depth Screws (2 of 2)332 Option - 816HD Screed Heated Endgates334 Option - 816HD Screed Heated Safety Edge Endgates336 Option - 816HD Miscellaneous Options338 Option - Dual Steering Wheels340 Option - 12” Auger Shields342 Option - 12” HD Screed Extensions344 Option - 20’ Paver Leveling Ski Assembly346 Option - 30’-40’ Paver Leveling Ski Assembly348 Option - TopCon P-32 Control Assembly350 Option - Truck Hitch Assembly352 Hydraulic Hose Schedule - Standard Unit354 Decal Schedule356 Alphabetical Parts Index358
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