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LEEBOY CB95 BROOM Operations, Service & Parts Manual SN 152440 PDF DOWNLOAD
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LEEBOY CB95 BROOM Operations ,Service & Parts Manual SN 152440 PDF DOWNLOAD
CB95 BROOM
Manual No. 1017259-02
This manual applies to Serial Number 152440 and above
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Description
LEEBOY CB95 BROOM Operations ,Service & Parts Manual SN 152440 PDF DOWNLOAD
FILE DETAILS:
LEEBOY CB95 BROOM Operations ,Service & Parts Manual SN 152440 PDF DOWNLOAD
Language : English
Pages : 282
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
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DESCRIPTION:
LEEBOY CB95 BROOM Operations ,Service & Parts Manual SN 152440 PDF DOWNLOAD
SAFETY INSTRUCTIONS
Crush Hazard:
Keep bystanders away from work area before and during operation.
Modification Hazard:
Never modify the LeeBoy machine without the written consent of LeeBoy. Any modification can affect the safe operation of the paver and may cause personal injury or death.
Exposure Hazard:
Operators of the paver must be aware of their work environment and the equipment needed to work safely.
• Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and protection for eyes and ears, as required by the task at hand.
Explosion Hazard:
While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open flame, and any other form of ignition out of the area
• Always disconnect the negative (-) battery cable before servicing the paver
• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual. Only use the starting procedure as described in this manual to start the engine.
• Never charge a frozen battery. Always slowly warm the battery to room temperature before charging
Fire and Explosion Hazard:
• Diesel fuel is flammable and explosive under certain conditions.
• Never use a shop rag to catch fuel.
• Wipe up all spills immediately.
• Never refuel with the engine running.
• Store any containers containing fuel in a wellventilated area, away from any combustibles or sources of ignition.
Fire Hazard:
When operating machinery there is a risk for fire. Always have appropriate safety equipment available.
• Keep a charged fire extinguisher within reach when working in an environment where a fire may occur.
• Have all fire extinguishers checked periodically for proper operation and/or readiness.
• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers.
• Undersized wiring systems can cause electrical fires.
Entanglement/Sever Hazard:
Verify there are no people, obstacles or other equipment near the machine before starting the engine. Sound the horn as a warning before starting the engine. If the engine must be serviced while it is operating, remove all jewelry and tie back long hair before operating or servicing the machine.
• Keep hands, other body parts, and clothing away from moving/rotating parts.
• Always stop the engine before beginning service. Before maintenance, remove negative battery cable from battery post to ensure vehicle is not operated during maintenance.
• Verify that all guards and covers are properly attached before starting the engine. Do not start the engine if any guards or covers are not properly installed on the paver.
TABLE OF CONTENTS:
LEEBOY CB95 BROOM Operations ,Service & Parts Manual SN 152440 PDF DOWNLOAD
CB95 BROOM
Manual No. 1017259-02
This manual applies to Serial Number 152440 and above
tHUMB iNDEX...................................................... 3 Safety....................................................... 13 Safety Precautions........................................... 16 Machine Precautions.......................................... 19 Hot Material Precautions................................. 19 Hydraulic Systems Precautions............................ 19 Refueling Precautions.................................... 20 Battery Precautions...................................... 20 Starting and Stopping Precautions........................ 20 Parking Precautions...................................... 20 Operating Precautions.................................... 20 Storage Precautions...................................... 21 Maintenance Precautions.................................. 21 Tire Precautions ........................................ 22 Safety Decals................................................ 23 Safety Decals Care....................................... 24 Information and Specifications....................... 25 One Year Limited Warranty.................................... 26 Contact Information.......................................... 27 Specification Charts......................................... 28 Torque Specifications........................................ 32 Standard Inch Fasteners.................................. 32 Metric Fasteners......................................... 33 Hydraulic Fittings....................................... 33 Determining Proper Torque................................ 34 Components........................................... 39 Components Overview.......................................... 41 Engine .................................................. 41 Electrical System ....................................... 41 Hydrostatic Drive System ................................ 41 Brush Control and Quick-Change Core System............... 42 Canopy or Optional Cab................................... 42 Machine Overview............................................. 43 CB95 Broom Controls.......................................... 44 Heat and Air Conditioning (Cab Option)....................... 46 Operation................................................ 47 General Information.......................................... 49 Receiving the Machine.................................... 49 Initial and Daily Inspection............................. 49 ROPS......................................................... 50 Standard Canopy.......................................... 50 Cab Option............................................... 50 Start-Up Procedure........................................... 51 Cold Weather Starting.................................... 52 Stopping the Engine...................................... 52 Emergency Stop Button.................................... 52 Driving the Broom............................................ 52 Transmission Selector Lever.............................. 52 Steering................................................. 53 Speed Selector Switch.................................... 53 Stopping and Braking..................................... 53 PV380 PowerView™ Display..................................... 53 Keypad Functions......................................... 54 Main Gauge Screens....................................... 55 Utilities Screen......................................... 56 Service Reminders Screen................................. 57 Faults Screen............................................ 57 PV380 Diagnostic Codes................................... 58 Starting to Sweep............................................ 59 Joystick Controls........................................ 60 Brush Lift/Float ........................................ 60 Brush Swing.............................................. 60 Brush Rotation Lever..................................... 60 Brush Speed and Down Pressure............................ 60 Sweeping Guidelines.......................................... 61 Brush Core Adjustment........................................ 61 Quick-Change Brush Core...................................... 62 Transporting the Broom....................................... 62 Options...................................................... 63 Cab Option............................................... 63 Brushes.................................................. 63 Dust Suppression System.................................. 64 Curb Brush............................................... 64 Strike-Off Blade......................................... 65 Rearview Camera System................................... 65 Magnetic Cup Holder...................................... 65 Cab Air Quality Kit...................................... 66 Maintenance.......................................... 67 Maintenance Schedule......................................... 69 Routine Maintenance.......................................... 70 Preparing Machine for Maintenance........................ 70 Every 10 Hours or Daily Routine Maintenance ............. 70 Every 50 Hours or Weekly Routine Maintenance............. 70 Every 100 Hour or Monthly Maintenance.................... 70 Every 250 Hours or Quarterly Routine Maintenance......... 71 Every 500 Hours or Semi-Annual Routine Maintenance....... 71 Every 1000 Hours or Annual Routine Maintenance........... 71 Machine Lubrication.......................................... 71 Lubrication Points....................................... 72 Lubrication points are shown below:..................... 72 Engine Maintenance........................................... 73 Check Engine Oil......................................... 73 Change Engine Oil and Filter............................. 73 Inspect Cooling System................................... 74 Air Filter............................................... 74 Fuel System.................................................. 75 Fuel Filter.............................................. 75 Fuel Water Separator..................................... 76 Electrical System............................................ 76 Battery Servicing........................................ 76 Check Battery Electrolyte Level ......................... 77 Alternator............................................... 78 Lighting................................................. 78 Cold Weather Starting.................................... 78 Fuse Box Panel .......................................... 79 Dielectric Grease........................................ 79 Hydraulic System............................................. 80 Check Hydraulic Oil Level ............................... 81 Change Hydraulic Oil and Filter.......................... 81 Change Hydraulic Oil Strainer............................ 82 Hydraulic Pump and Motor................................. 82 Priority Relief Valve.................................... 83 Brush Drive Relief Valve................................. 84 Chassis Maintenance.......................................... 85 Tires and Wheels......................................... 85 Change Tires ............................................ 85 Repack Wheel Bearings.................................... 85 Change Drive Axle Oil.................................... 86 Park Brake Adjustment.................................... 86 Brakes................................................... 86 Dust Suppression System (Option)............................. 87 Component Replacement ....................................... 87 Change Brush Core........................................ 87 Replace Batteries........................................ 88 Weldment..................................................... 89 Winterizing for Storage...................................... 90 Periodic Maintenance in Storage.......................... 91 Removing from Storage.................................... 91 Troubleshooting.............................................. 92 Hydraulic Motor Installation Start-Up Procedure.......... 92 Troubleshooting Chart.................................... 93 Schematics........................................... 97 Main Wiring Schematic (1 of 4)............................... 99 Main Wiring Schematic (2 of 4)...............................101 Main Wiring Schematic (3 of 4)...............................103 Main Wiring Schematic (4 of 4)...............................105 Main Wire Harness (1 of 2)...................................107 Main Wire Harness (2 of 2)...................................109 Canopy Schematic/Harness.....................................111 Oil Cooler Schematic/Harness.................................113 Controls Console (1 of 2)....................................115 Controls Console (2 of 2)....................................117 Broom Controls Joystick......................................119 Spray Pump Harness...........................................121 Beacon Harness...............................................123 Cab Harness (1 of 2).........................................125 Cab Harness (2 of 2).........................................127 Curb Brush Harness...........................................129 Snow Plow Harness............................................131 Windshield Washer Pump Harness...............................133 Hydraulic System (1 of 4)....................................135 Hydraulic System - Curb Brush Option (2 of 4)................137 Hydraulic System - Snow Plow Option (3 of 4).................139 Hydraulic System - Curb Brush & Snow Plow Option (4 of 4)....141 Illustrated Parts List...................................143 Quick Reference Guide........................................145 Axle - Assemblies............................................146 Axle - Rear Drive (1 of 3)...................................148 Axle - Rear Drive (2 of 3)...................................150 Axle - Rear Drive (3 of 3)...................................152 Axle - Front Steering (1 of 2)...............................154 Axle - Front Steering (2 of 2)...............................156 Brush Assembly (1 of 4)......................................158 Brush Assembly (2 of 4)......................................160 Brush Assembly - Drive Hub Components (3 of 4)...............162 Brush Assembly - Idler Hub Components (4 of 4)...............164 Tanks - Fuel, 30 Gallon .....................................166 Tanks - Hydraulic, 25 Gallon.................................168 Engine Covers................................................170 Canopy Assembly (1 of 6).....................................172 Canopy Assembly - Platform, Brake (2 of 6)...................174 Canopy Assembly - Steering (3 of 6)..........................176 Canopy Assembly - Controls Console (4 of 6)..................178 Canopy Assembly - Controls Console (5 of 6)..................180 Canopy Assembly - Controls Panel (6 of 6)....................182 Engine - Radiator (1 of 4)...................................184 Engine - Intake and Exhaust (2 of 4).........................186 Engine - Components (3 of 4).................................188 Engine - Hydraulic Pumps (4 of 4)............................190 Hydraulic System (1 of 5)....................................192 Hydraulic System (2 of 5)....................................194 Hydraulic System (3 of 5)....................................196 Hydraulic System (4 of 5)....................................198 Hydraulic System (5 of 5)....................................200 OPTION - Cab Assembly (1 of 2)...............................202 OPTION - Cab Assembly (2 of 2)...............................204 OPTION - Cab Details.........................................206 OPTION - Cab AC/Heater (1 of 2)..............................208 OPTION - Cab AC/Heater (2 of 2)..............................210 OPTION - Cab, No AC/Heater...................................212 OPTION - Front Winshield Spray Washer........................214 OPTION - Cab Rear Wiper/Spray Washer.........................216 OPTION - Spring Seat Assembly................................218 OPTION - Stereo System.......................................220 OPTION - Brush Water Spray Down Assembly (1 of 2)............222 OPTION - Brush Water Spray Down Assembly (2 of 2)............224 OPTION - Curb Brush (1 of 5).................................226 OPTION - Curb Brush (2 of 5).................................228 OPTION - Curb Brush (3 of 5).................................230 OPTION - Curb Brush (4 of 5).................................232 OPTION - Curb Brush (5 of 5).................................234 OPTION - Rear Camera System..................................236 OPTION - Snow Plow (1 of 4)..................................238 OPTION - Snow Plow (2 of 4)..................................240 OPTION - Snow Plow (3 of 4)..................................242 OPTION - Snow Plow (4 of 4)..................................244 OPTION - Front Fenders.......................................246 OPTION - Spare Tire Mount....................................248 Hydraulic Hose Schedule - Standard Unit......................250 Hydraulic Hose Schedule - Options............................251 Alphabetical Parts Index.....................................252 Safety........................................................... 13 Safety Precautions........................................... 16 Machine Precautions.......................................... 19 Hot Material Precautions................................. 19 Hydraulic Systems Precautions............................ 19 Refueling Precautions.................................... 20 Battery Precautions...................................... 20 Starting and Stopping Precautions........................ 20 Parking Precautions...................................... 20 Operating Precautions.................................... 20 Storage Precautions...................................... 21 Maintenance Precautions.................................. 21 Tire Precautions ........................................ 22 Safety Decals................................................ 23 Safety Decals Care....................................... 24 Information and Specifications................................... 25 Limited Warranty Policy...................................... 26 Contact Information.......................................... 27 Specification Charts......................................... 28 Torque Specifications........................................ 32 Standard Inch Fasteners.................................. 32 Metric Fasteners......................................... 33 Hydraulic Fittings....................................... 33 Determining Proper Torque................................ 34 Components....................................................... 39 Components Overview.......................................... 41 Engine .................................................. 41 Electrical System ....................................... 41 Hydrostatic Drive System ................................ 41 Brush Control and Quick-Change Core System............... 42 Canopy or Optional Cab................................... 42 Machine Overview............................................. 43 RB50 Broom Controls.......................................... 44 Heat and Air Conditioning (Cab Option)....................... 46 Operation........................................................ 47 General Information.......................................... 49 Receiving the Machine.................................... 49 Initial and Daily Inspection............................. 49 ROPS......................................................... 50 Standard Canopy.......................................... 50 Cab Option............................................... 50 Start-Up Procedure........................................... 51 Cold Weather Starting.................................... 52 Stopping the Engine...................................... 52 Emergency Stop Button.................................... 52 Driving the Broom............................................ 52 Transmission Selector Lever.............................. 52 Steering................................................. 53 Speed Selector Switch.................................... 53 Stopping and Braking..................................... 53 PV380 PowerView™ Display..................................... 53 Keypad Functions......................................... 54 Main Gauge Screens....................................... 55 Utilities Screen......................................... 56 Service Reminders Screen................................. 57 Faults Screen............................................ 57 PV380 Diagnostic Codes................................... 58 Starting to Sweep............................................ 59 Joystick Controls........................................ 60 Brush Lift/Float ........................................ 60 Brush Swing.............................................. 60 Brush Rotation Lever..................................... 60 Brush Speed and Down Pressure............................ 60 Sweeping Guidelines.......................................... 61 Brush Core Adjustment........................................ 61 Quick-Change Brush Core...................................... 62 Transporting the Broom....................................... 62 Options...................................................... 63 Cab Option............................................... 63 Brushes.................................................. 63 Dust Suppression System.................................. 64 Curb Brush............................................... 64 Strike-Off Blade......................................... 65 Rearview Camera System................................... 65 Magnetic Cup Holder...................................... 65 Cab Air Quality Kit...................................... 66 Maintenance...................................................... 67 Maintenance Schedule......................................... 69 Routine Maintenance.......................................... 70 Preparing Machine for Maintenance........................ 70 Every 10 Hours or Daily Routine Maintenance ............. 70 Every 50 Hours or Weekly Routine Maintenance............. 70 Every 100 Hour or Monthly Maintenance.................... 70 Every 250 Hours or Quarterly Routine Maintenance......... 71 Every 500 Hours or Semi-Annual Routine Maintenance....... 71 Every 1000 Hours or Annual Routine Maintenance........... 71 Machine Lubrication.......................................... 71 Lubrication Points....................................... 72 Lubrication points are shown below:..................... 72 Engine Maintenance........................................... 73 Check Engine Oil......................................... 73 Change Engine Oil and Filter............................. 73 Inspect Cooling System................................... 74 Air Filter............................................... 74 Fuel System.................................................. 75 Fuel Filter.............................................. 75 Fuel Water Separator..................................... 76 Electrical System............................................ 76 Battery Servicing........................................ 76 Check Battery Electrolyte Level ......................... 77 Alternator............................................... 78 Lighting................................................. 78 Cold Weather Starting.................................... 78 Fuse Box Panel .......................................... 79 Dielectric Grease........................................ 79 Hydraulic System............................................. 80 Check Hydraulic Oil Level ............................... 81 Change Hydraulic Oil and Filter.......................... 81 Change Hydraulic Oil Strainer............................ 82 Hydraulic Pump and Motor................................. 82 Priority Relief Valve.................................... 83 Brush Drive Relief Valve................................. 84 Chassis Maintenance.......................................... 85 Tires and Wheels......................................... 85 Change Tires ............................................ 85 Repack Wheel Bearings.................................... 85 Change Drive Axle Oil.................................... 86 Park Brake Adjustment.................................... 86 Brakes................................................... 86 Dust Suppression System (Option)............................. 87 Component Replacement ....................................... 87 Change Brush Core........................................ 87 Replace Batteries........................................ 88 Weldment..................................................... 89 Winterizing for Storage...................................... 90 Periodic Maintenance in Storage.......................... 91 Removing from Storage.................................... 91 Troubleshooting.............................................. 92 Hydraulic Motor Installation Start-Up Procedure.......... 92 Troubleshooting Chart.................................... 93 Main Wiring Schematic (1 of 4)................................... 99 Main Wiring Schematic (2 of 4)...............................101 Main Wiring Schematic (3 of 4)...............................103 Main Wiring Schematic (4 of 4)...............................105 Main Wire Harness (1 of 2)...................................107 Main Wire Harness (2 of 2)...................................109 Canopy Schematic/Harness.....................................111 Oil Cooler Schematic/Harness.................................113 Controls Console (1 of 2)....................................115 Controls Console (2 of 2)....................................117 Broom Controls Joystick......................................119 Spray Pump Harness...........................................121 Beacon Harness...............................................123 Cab Harness (1 of 2).........................................125 Cab Harness (2 of 2).........................................127 Curb Brush Harness...........................................129 Snow Plow Harness............................................131 Windshield Washer Pump Harness...............................133 Hydraulic System (1 of 4)....................................135 Hydraulic System - Curb Brush Option (2 of 4)................137 Hydraulic System - Snow Plow Option (3 of 4).................139 Hydraulic System - Curb Brush & Snow Plow Option (4 of 4)....141 Quick Reference Guide............................................145 Axle - Assemblies............................................146 Axle - Rear Drive (1 of 3)...................................148 Axle - Rear Drive (2 of 3)...................................150 Axle - Rear Drive (3 of 3)...................................152 Axle - Front Steering (1 of 2)...............................154 Axle - Front Steering (2 of 2)...............................156 Brush Assembly (1 of 4)......................................158 Brush Assembly (2 of 4)......................................160 Brush Assembly - Drive Hub Components (3 of 4)...............162 Brush Assembly - Idler Hub Components (4 of 4)...............164 Tanks - Fuel, 30 Gallon .....................................166 Tanks - Hydraulic, 25 Gallon.................................168 Engine Covers................................................170 Canopy Assembly (1 of 6).....................................172 Canopy Assembly - Platform, Brake (2 of 6)...................174 Canopy Assembly - Steering (3 of 6)..........................176 Canopy Assembly - Controls Console (4 of 6)..................178 Canopy Assembly - Controls Console (5 of 6)..................180 Canopy Assembly - Controls Panel (6 of 6)....................182 Engine - Radiator (1 of 4)...................................184 Engine - Intake and Exhaust (2 of 4).........................186 Engine - Components (3 of 4).................................188 Engine - Hydraulic Pumps (4 of 4)............................190 Hydraulic System (1 of 5)....................................192 Hydraulic System (2 of 5)....................................194 Hydraulic System (3 of 5)....................................196 Hydraulic System (4 of 5)....................................198 Hydraulic System (5 of 5)....................................200 OPTION - Cab Assembly (1 of 2)...............................202 OPTION - Cab Assembly (2 of 2)...............................204 OPTION - Cab Details.........................................206 OPTION - Cab AC/Heater (1 of 2)..............................208 OPTION - Cab AC/Heater (2 of 2)..............................210 OPTION - Cab, No AC/Heater...................................212 OPTION - Front Winshield Spray Washer........................214 OPTION - Cab Rear Wiper/Spray Washer.........................216 OPTION - Spring Seat Assembly................................218 OPTION - Stereo System.......................................220 OPTION - Brush Water Spray Down Assembly (1 of 2)............222 OPTION - Brush Water Spray Down Assembly (2 of 2)............224 OPTION - Curb Brush (1 of 5).................................226 OPTION - Curb Brush (2 of 5).................................228 OPTION - Curb Brush (3 of 5).................................230 OPTION - Curb Brush (4 of 5).................................232 OPTION - Curb Brush (5 of 5).................................234 OPTION - Rear Camera System..................................236 OPTION - Snow Plow (1 of 4)..................................238 OPTION - Snow Plow (2 of 4)..................................240 OPTION - Snow Plow (3 of 4)..................................242 OPTION - Snow Plow (4 of 4)..................................244 OPTION - Front Fenders.......................................246 OPTION - Spare Tire Mount....................................248 Hydraulic Hose Schedule - Standard Unit......................250 Hydraulic Hose Schedule - Options............................251 Alphabetical Parts Index.....................................252
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