LEEBOY 8515B Conveyor Paver Operations Service & Parts Manual 1003095-02 PDF DOWNLOAD

Description

LEEBOY 8515B Conveyor Paver Operations Service & Parts Manual 1003095-02 PDF DOWNLOAD

FILE DETAILS:

LEEBOY 8515B Conveyor Paver Operations Service & Parts Manual 1003095-02 PDF DOWNLOAD 

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

Contact us: [email protected]

https://vimeo.com/847255704?share=copy

 DESCRIPTION:

LEEBOY 8515B Conveyor Paver Operations Service & Parts Manual 1003095-02 PDF DOWNLOAD 

Safety Precautions

Make sure you have all necessary licenses to operate the paver. The safety messages that follow have WARNING level hazards.

• Crush Hazard Keep bystanders away from work area before and during operation. Modification Hazard Never modify the LeeBoy Model 8515B Conveyor Paver without written consent of LeeBoy. Any modification can affect the safe operation of the paver and may cause personal injury or death
• Exposure Hazard Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and eye and hearing protection, as required by the task at hand.
• Explosion Hazard While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited. Keep the area around the battery well-ventilated and keep sparks, open flame and any other form of ignition out of the area.

TABLE OF CONTENTS:

LEEBOY 8515B Conveyor Paver Operations Service & Parts Manual 1003095-02 PDF DOWNLOAD 

Introduction 1-1
Safety 2-1
Safety Precautions2-3
Safety Label Locations 2-6
Safety Precautions 2-6
General Information 3-1
Limited Warranty Policy3-2
Warranty 3-2
Limitations 3-2
Items Not Covered 3-3
Other Limitations 3-3
Contact Information 3-4
Record of Ownership 3-4
Nameplate 3-4
Specifications 4-1
General Information 4-2
Major Components 4-2
Engine 4-2
Hydraulic System 4-2
Torque Hubs 4-2
Hopper4-2
Operator Platform 4-2
Screed 4-3
Electrical System 4-3
Specification charts 4-4
vi LeeBoy Model 8515B Conveyor Paver
Table Of Contents
Dimensions 4-6
Torque Specs4-7
Inch Fasteners4-7
Metric Fasteners 4-8
Hydraulic Fittings4-9
Full Torque Nut Coupling Installation4-9
Component Location5-1
Operation Controls Location 5-2
Right Instrument Panel (Dash) 5-4
Center Instrument Panel (Dash)5-8
Left Instrument Panel (Dash)5-10
Steering and Speed Control Module – Joysticks 5-14
Steering and Speed Control Module – Wheel 5-16
Right Side Controls 5-18
Left Side Controls 5-20
Electric Screed Operation Controls 5-22
Screed Operator Control Boxes 5-24
Operation6-1
General Information 6-3
Pre-Start Inspection and Preparation6-4
Starting The Engine 6-4
Preliminary 6-4
Engine Start-up 6-4
Stopping the Engine6-5
Activating and Deactivating Operator Control Station 6-5
Paver Driving Instructions 6-5
Electronic Control Steering Box 6-5
Paver Operation 6-7
Conveyor Operation6-7
Hydraulic Cutoff Gates Operation 6-8
Sonic Augers Operation 6-8
Auger Extensions6-9
Electric Flight Screws Operation 6-9
Spray Down 6-10
Burner Ignition Procedure 6-10
Electric Heating Controls6-12
Return to
Last Viewed
Return to
Thumb Index
LeeBoy Model 8515B Conveyor Paver vii
Table Of Contents
Starting To Pave 6-13
Setting Screed To Pave6-14
Setting Screed End Gates 6-16
Setting Screed Extensions 6-17
Mat Texture Adjustment6-17
Unloading And Loading6-18
Unloading 6-18
Loading 6-19
Tie Down Procedure 6-19
Electric Screed Heating System (Option) 6-20
Generator 6-20
Control Box 6-21
Cycle Timer 6-22
Element Relay6-22
Element Breaker 6-23
Element Connections6-23
Element Assembly6-23
Truck Hitch Attachment (Option) 6-24
Umbrella (Option) 6-25
Maintenance7-1
Lubrication Chart 7-4
General Information 7-6
Maintenance Schedule 7-6
General Information 7-6
Preparing Paver for Maintenance7-6
Paver Lubrication 7-6
10-Hour or Daily Routine Maintenance 7-7
50-Hour (Initial) or Weekly Routine Maintenance 7-7
100-Hour or Monthly Routine Maintenance 7-8
250-Hour or Quarterly Routine Maintenance 7-8
500-Hour or Semi-Annual Routine Maintenance 7-8
1000-Hour or Annual Routine Maintenance 7-8
Maintenance Adjustments 7-9
Extension Top Guide Adjustment 7-9
Replacing Screed Extension Wear Plates 7-9
Replacing Screed Main Wear Plates 7-10
viii LeeBoy Model 8515B Conveyor Paver
Table Of Contents
Raising Conveyor7-11
Lowering Conveyor 7-11
Conveyor Flight Chain Adjustment 7-12
Automatic Track Adjustment 7-12
Conveyor Drive Chain Adjustment 7-13
Torque Hub Hydraulic Motor Adjustment7-13
Auger Drive Chain Adjustment7-14
Track Tension Pressure Relief 7-14
Track Tension Release 7-14
Conveyor Limit Switch Adjustment 7-15
Electrical System 7-16
Generator Voltage Testing 7-16
Generator Speed Tuning7-17
Generator Capacitor Replacement 7-19
Element Relay Testing 7-19
Element Resistance Testing 7-20
Battery Servicing7-20
Engine Maintenance7-21
General Information 7-21
Engine Lubrication Oil – Kubota 7-21
Changing Engine Lubrication Oil Filter7-22
Engine Lubrication Oil – CAT 7-23
Changing Engine Lubrication Oil Filter7-24
Fuel system 7-24
Fuel Tank 7-24
Engine Fuel Filters 7-25
Engine Air Filter7-25
Hydraulic System 7-26
General Information 7-26
Checking Hydraulic Oil Level 7-26
Adding Hydraulic Oil To Hydraulic Oil Reservoir7-26
Changing Hydraulic Oil 7-27
Removal & Installation Procedures 7-28
Track Component Replacement 7-28
Rubber Track Replacement 7-30
Torque Hub Replacement 7-31
LeeBoy Model 8515B Conveyor Paver ix
Table Of Contents
Rear Conveyor Shaft Replacement 7-32
Auger And Inner Bearing Replacement 7-33
Screed Extensions, Slides Or Bushing Replacement 7-34
Screed Wear Plate Replacement 7-34
Extension Wear Plate Replacement 7-35
Tandem Servo Pump Replacement 7-35
2-Speed Hydraulic Motor Replacement 7-36
Safety Label Installation7-37
Troubleshooting 8-1
Troubleshooting Charts 8-2
Electric Screed8-2
Conveyor Asphalt Paver8-3
Controller User Guide 8-6
Startup 8-6
Optimization 8-6
Vibrator/Electric Actuator Relay And Backup Alarm Outputs 8-6
Pump Control Outputs 8-6
Brake Release/Pump Neutral Bypass Valve 8-6
Optimize Dual Joystick Steering Control Box: 8-7
Optimize Steering Wheel With FNR Joystick Control Box: 8-8
Calibrate Steering Wheel With FNR Joystick Control Box:8-9
Steering/Acceleration And Deceleration 8-10
Steering Box Control Selection 8-10
Neutral Safety Lockout 8-10
Critical Faults 8-11
Schematics 9-1
Electrical 1 of 10 9-3
Electrical 2 of 10 9-5
Electrical 3 of 10 9-7
Electrical 4 of 10 9-9
Electrical 5 of 10 9-11
Electrical 6 of 10 9-13
Electrical 7 of 10 9-15
Electrical 8 of 10 9-17
Electrical 9 of 10 9-19
Electrical 10 of 10 9-21
LeeBoy Model 8515B Conveyor Paver
Hydraulic Hosing 1 of 59-23
Hydraulic Hosing 2 of 59-25
Hydraulic Hosing 3 of 59-27
Hydraulic Hosing 4 of 59-29
Hydraulic Hosing 5 of 59-31
Hydraulic 1 of 49-33
Hydraulic 2 of 49-35
Hydraulic 3 of 49-37
Hydraulic 4 of 49-39
Illustrated Parts List (IPL) 10-1
Quick Reference Guide – Filters10-3
Sprocket Drive Track System (4 Roller Undercarriage) 10-4
Sprocket Drive Track System (4 Roller Undercarriage) (continued) 10-6
Rubber Track Undercarriage (5 Roller Undercarriage)10-8
Conveyor Drive Assembly 10-10
Conveyor Drive Assembly (continued) 10-12
Hopper Components 10-14
Hopper Components (continued) 10-16
Auger Assembly10-18
Auger Assembly (continued) 10-20
Conveyor Drive Cutoff, Screed Lift Cylinders 10-22
Hydraulic Components LH Side Fuel Tank 10-24
H1 Pump & Controls 10-26
Kubota Engine10-28
Kubota Engine (continued)10-30
Kubota Engine (continued)10-32
Cat Engine10-34
Cat Engine (continued) 10-36
Spray Down 10-38
Screed Arm Assembly With Toe Point10-40
Propane Heater And Automatic Ignitors10-42
Paver Leveling Control (TOPCON) System 4 10-44
Paver Leveling Control (TOPCON) System 5 10-46
Truck Hitch Assembly 10-48
Kubota Sheet Metal Cover10-50
CAT Sheet Metal Cover10-52
LeeBoy Model 8515B Conveyor Paver xi
Table Of Contents
Strike Offs And Extensions10-54
Control Valve 10-56
Lower Manifold10-58
Instrument Panel Dash 10-60
Power Crown (Option) 10-62
Screed Non-sloping Overview 10-64
Screed Sloping Overview 10-66
Screed Frame Non-Sloping – Propane 10-68
Screed Frame Sloping – Propane 10-70
Extension Single Adjust LH Assembly – Propane 10-72
Extension Single Adjust RH Assembly – Propane10-74
Extension Double Adjust LH Assembly – Propane 10-76
Extension Double Adjust RH Assembly – Propane 10-78
Screed Frame Non-Sloping – Electric10-80
Screed Frame Sloping – Electric10-82
Vibrator Assembly LH10-84
Vibrator Assembly RH10-86
Walk Board Assembly10-88
Slide Plate Assembly 10-90
Extension Single Adjust LH Assembly – Electric 10-92
Extension Single Adjust RH Assembly – Electric10-94
Extension Double Adjust LH Assembly – Electric 10-96
Extension Double Adjust RH Assembly – Electric10-98
Endgate LH Assembly10-100
Endgate RH Assembly 10-102
Screed Pull Arms LH Assembly10-104
Screed Pull Arms RH Assembly 10-106
Citrus Tank & Heat Control Box10-108
Screed Miscellaneous Components 10-110
Generator 10-112
Alphabetical Parts Index 10-114

PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

G.P