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ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
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ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
ROSCO A LeeBoy Company
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Description
ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
FILE DETAILS:
ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
Language : English
Pages : 362
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
Contact us: [email protected]
DESCRIPTION:
ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
SAFETY INSTRUCTIONS:
- This manual provides important information to familiarize you with safe operating and maintenance procedures. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the Rosco Maximizer 2B Asphalt Distributor and follow its instructions when operating the machine.
- Safety is everyone’s business and is our top concern. Knowing the guidelines covered in this section and in Section 1 will help ensure your safety, the safety of those around you and the machine’s proper operation.
- LOOK FOR THESE SYMBOLS WHICH POINT OUT ITEMS OF EXTREME IMPORTANCE TO THE SAFETY OF YOU AND YOUR COWORKERS. READ AND UNDERSTAND THOROUGHLY. HEED THESE SYMBOLS AND FOLLOW THE INSTRUCTIONS.
- Keep safety labels in good condition.
Safety Precautions
General Safety
• Have a first-aid kit available and know how to use it.
• Keep a “charged” fire extinguisher within reach whenever you work in an area where fire may occur. Have the correct type of extinguisher for your situation and know how to use it:
Type A: Wood, paper, textile and rubbish
Type B: Flammable liquids
Type C: Electrical equipment
• Do not hurry. Use recommended hand holds and steps with at least three points of support when getting on and off the Maximizer 2B.
Keep steps, floor, hand holds and controls clean and free from grease. Face the machine when climbing up and down and never jump off or dismount while the machine is in motion. Falling from the machine can cause serious injury.
• Do not permit riders on the Maximizer 2B. Death or serious injury can occur if riders fall off or under the machine while it is in motion.
• Do not go into the tank! Death can occur due to lack of oxygen, breathing poisonous fumes or explosion. Keep others out!
• Do not smoke near the machine. Fuel, emulsion and fumes can explode when exposed to flames or heat from smoking or other sources
TABLE OF CONTENTS:
ROSCO Maximizer 2B Asphalt Distributor Operations ,Service & Parts Manual 1006212-03 PDF DOWNLOAD
ROSCO A LeeBoy Company
Table Of Contents..................................................... 5 Introduction.......................................................... 13 Safety................................................................ 15 Safety Precautions................................................ 16 Safety Label Locations............................................ 20 General Information................................................... 23 Limited Warranty Policy........................................... 24 Warranty...................................................... 24 Limitations................................................... 24 Items Not Covered............................................. 25 Other Limitations............................................. 25 Contact Information............................................... 26 Record of Ownership............................................... 26 Nameplate......................................................... 26 Specifications........................................................ 27 General Information............................................... 28 General....................................................... 28 System Overview............................................... 28 Circulating System............................................ 28 Burner System................................................. 29 Plus One Controller........................................... 29 In-Cab Operator System........................................ 29 Material Considerations....................................... 30 Specification Tables.............................................. 32 Torque Specs...................................................... 36 Metric Fasteners.............................................. 36 Inch Fasteners................................................ 36 Hydraulic Fittings............................................ 38 Full Torque Nut Coupling Installation......................... 38 Component Location.................................................... 43 Outside Overview.................................................. 44 Outside Overview (Continued).................................. 46 Main In-Cab Control Box....................................... 48 Main In-Cab Control Panel (Continued)......................... 50 Main In-Cab Control Panel (Continued)......................... 52 Rear Controller............................................... 54 FLOW / DISTANCE............................................... 56 Run Screen.................................................... 58 Mode Selection Screen......................................... 60 Burner........................................................ 62 LPG Burner System................................................. 64 Operation............................................................. 67 Operator Safety Considerations.................................... 69 Regeneration.................................................. 69 Machine Break-In.................................................. 70 Before Starting............................................... 70 After 2 Hours Of Operation.................................... 70 After 8 & 20 Hours Of Operation............................... 70 Pre-Operating Check List.......................................... 70 Visual Inspection............................................. 70 Service And Maintenance....................................... 70 Spraybar Inspection........................................... 70 Functional Check.................................................. 70 Hydraulic Circuit............................................. 71 Hydrostatic Circuit........................................... 71 Automatic Valve System........................................ 72 Asphalt Spraybar.................................................. 73 Preventing Spraybar Failure................................... 74 Valves And Nozzles................................................ 74 Adjustment.................................................... 74 Nozzle Selection.............................................. 75 Burners & Torch Operation......................................... 75 Diesel Burners................................................ 75 Portable LPG Torch............................................ 80 Distributor Operation......................................... 80 Plus One Controller............................................... 81 In-Cab Controller Screens..................................... 81 Plus One Controller Error Messages............................ 84 Electro Motive Radiation Interference......................... 84 Modes Of Operation................................................ 85 Load Mode..................................................... 85 Tank Circulate Mode........................................... 88 Spray / Bar Circulate Mode (Bar Circulate).................... 91 Spray / Bar Circulate Mode (Spray)........................... 93 Handspraying.................................................. 95 Handspray / Unload Mode....................................... 97 Handspray Mode (Bar Circulate)................................ 99 Reverse Suction Mode..........................................101 Auto-Assisted Clean-out Mode..................................103 Enviroflush Tank Clean-out....................................107 Transfer Mode.................................................109 Unloading Mode................................................111 Washdown..........................................................112 Combating Poor Visibility ........................................112 Manual Operation..................................................112 Calculations..................................................112 Run Simulation Example........................................113 Trial Run.....................................................113 Maintenance...........................................................117 General Information...............................................120 Routine Maintenance...............................................120 General Information...........................................120 Fluids And Lubricants.............................................120 Asphalt Pump Lubrication......................................120 Grease For Other Components...................................121 Hydraulic Oil.................................................121 Clean-out Solvent.............................................121 Truck Systems.................................................121 Tank Components...................................................121 Tank Sump.....................................................121 Top Opening...................................................122 Capacity Indicator Gauge......................................122 Mounting Hardware.............................................122 Asphalt Pump System...............................................123 Asphalt Pump..................................................123 Relief Valve..................................................123 Discharge Screen..............................................124 Load Line Screen..............................................124 Pump Drive....................................................125 Automatic Valves..............................................125 Spraybar..........................................................126 Hydraulic System..................................................127 Burner System.....................................................128 Diesel Burners................................................128 LPG Burners (Option)..........................................128 GPS Ground Speed Sensor...........................................128 Radar Horn (Option)...............................................129 Daily Exterior Maintenance........................................129 Storage...........................................................129 Hydraulic Fluids..................................................130 Hydraulic Oil Requirements........................................130 Safety Label Installation.........................................131 Troubleshooting.......................................................133 General...........................................................134 Troubleshooting Charts............................................134 Schematics............................................................145 Electrical Schematic - Plus One Overview .........................147 Electrical Schematic - Plus One 1 of 5 .......................149 Electrical Schematic - Plus One 2 of 5 .......................151 Electrical Schematic - Plus One 3 of 5 .......................153 Electrical Schematic - Plus One 4 of 5 .......................155 Electrical Schematic - Plus One 5 of 5 .......................157 Harness, Spraybar 1’ Control LH ..................................159 Harness, Spraybar 1’ Control RH...................................161 Electrical Schematic - Control, Front Machine 1 of 1 .............163 Electrical Schematic - Control, Rear Machine 1 of 1 ..............165 Electrical Schematic - Control, LH Spraybar 1 of 1 ...............167 Electrical Schematic - Control, RH Spraybar 1 of 1 ...............169 Electrical Schematic - Can Bus Kit 1 of 4 ........................171 Electrical Schematic - Can Bus Kit 2 of 4 ........................173 Electrical Schematic - Can Bus Kit 3 of 4 ........................175 Electrical Schematic - Can Bus Kit 4 of 4 ........................177 Illustrated Parts List (IPL)..........................................179 Platform Installation, w/o Handrail ..............................182 Rear Platform and Piping Assembly ............................184 Rear Platform and Piping Assembly (continued) ................186 Asphalt Pump .................................................188 Asphalt Pump Relief Valve ....................................190 Transfer Line, Ground Level ..................................192 Automatic Valve, Cab Control .................................194 Tank Valve Assembly ..........................................196 Flex Hose Assembly ...........................................198 Handspray Wand Assembly .....................................200 Hydraulic, Front Live ........................................204 Hydraulic, PTO ...............................................212 Spraybar Support Assembly.....................................218 Solenoid Control Valve (Sheet 1 Of 2) .......................220 Solenoid Control Valve (Sheet 2 Of 2) .......................222 Hydraulic Reservoir ..........................................224 Drive Shaft Group ............................................226 Control Box, Plus One, In-Cab Control Box.....................228 Radar Horn (Option) Ground Speed Sensor.......................230 Rear Control Box Assembly.....................................232 Spraybar Assembly, 12 Foot ...................................234 Arm Wldmt, Upper Rh...........................................236 Air Controls, 12 Ft Spraybar, 1 Ft Control (Sheet 1 Of 2)....238 Spraybar Lock, Manual........................................242 Valve Box, Sub Assembly, 1 Ft, With Wingfold.................244 Valve Box, Sub Assembly, 1 Ft, With Wingfold.................246 Diesel Burner, Double Flue, No Outfire.......................248 Diesel Burner, Double Flue, No Outfire.......................250 Diesel Burner, Double Flue, No Outfire.......................252 Air Reservoir Group ..........................................254 Diesel Burner, Double Flue, No Outfire I .....................256 Diesel Burner, Double Flue, No Outfire II ....................258 Control Box, Diesel Burner ...................................260 Burner Covers & Flue Liners ..................................262 Light & Reflector Group ......................................264 Decal Group ..................................................266 Ladder & Platform Group ......................................268 Tank Top Opening .............................................270 Fender Group, Single Axle ....................................272 Mud Flap Installation ........................................274 Sampling Valve, Front Head ...................................276 Overflow Attachment Group ....................................278 Thermometers..................................................280 Enviroflush System............................................282 Insulated Tank & Tank Components..............................284 Spraybar Assembly, 12 FT......................................288 Spraybar Assembly, 12 FT......................................289 Spraybar Assembly, 16 FT......................................290 Spraybar Assy, Max2, 16 Ft...................................292 Spraybar Assembly, 1 Ft Extension (Sheet 1 Of 2).............294 Spraybar Assembly, 1 Ft Extension (Sheet 2 Of 2).............296 Ez-1 Spray Valve Assembly....................................298 Diesel Burner, Double Flue, Outfire, No Thermostat I..........300 Diesel Burner, Double Flue, Outfire, No Thermostat II.........302 LPG Burners, Double Flue, Auto Ignition.......................304 LPG Burners, Double Flue, Manual Ignition.....................308 LPG Tank, 52 Gallon...........................................310 Portable Torch Holder Assembly, LPG...........................312 Fender Group, Tandem Axle.....................................314 Fender Group, Triple Axle.....................................316 Mud Flap Group, Full Width....................................318 Washdown System...............................................320 Return Line Valve.............................................324 Tank & Ladder Group, 1000 Gallon Tank.........................326 Tank & Ladder Group, 1500 Gallon Tank.........................328 Tank & Ladder Group, 1900 Gallon Tank.........................330 Tank & Ladder Group, 3000 Gallon Tank.........................332 Tank & Ladder Group, 3500 Gallon Tank.........................334 Tank & Ladder Group, 4000 Gallon Tank.........................336 Alphabetical Parts Index..........................................338 Safety................................................................ 15 Safety Precautions................................................ 16 Safety Label Locations............................................ 20 General Information................................................... 23 Limited Warranty Policy........................................... 24 Warranty...................................................... 24 Limitations................................................... 24 Items Not Covered............................................. 25 Other Limitations............................................. 25 Contact Information............................................... 26 Record of Ownership............................................... 26 Nameplate......................................................... 26 Specifications........................................................ 27 General Information............................................... 28 General....................................................... 28 System Overview............................................... 28 Circulating System............................................ 28 Burner System................................................. 29 Plus One Controller........................................... 29 In-Cab Operator System........................................ 29 Material Considerations....................................... 30 Specification Tables.............................................. 32 Torque Specs...................................................... 36 Metric Fasteners.............................................. 36 Inch Fasteners................................................ 36 Hydraulic Fittings............................................ 38 Full Torque Nut Coupling Installation......................... 38 Component Location.................................................... 43 Outside Overview.................................................. 44 Outside Overview (Continued).................................. 46 Main In-Cab Control Box....................................... 48 Main In-Cab Control Panel (Continued)......................... 50 Main In-Cab Control Panel (Continued)......................... 52 Rear Controller............................................... 54 Flow / Distance............................................... 56 Run Screen.................................................... 58 Mode Selection Screen......................................... 60 Burner........................................................ 62 LPG Burner System................................................. 64 Operation............................................................. 67 Operator Safety Considerations.................................... 69 Regeneration.................................................. 69 Machine Break-In.................................................. 70 Before Starting............................................... 70 After 2 Hours Of Operation.................................... 70 After 8 & 20 Hours Of Operation............................... 70 Pre-Operating Check List.......................................... 70 Visual Inspection............................................. 70 Service And Maintenance....................................... 70 Spraybar Inspection........................................... 70 Functional Check.................................................. 70 Hydraulic Circuit............................................. 71 Hydrostatic Circuit........................................... 71 Automatic Valve System........................................ 72 Asphalt Spraybar.................................................. 73 Preventing Spraybar Failure................................... 74 Valves And Nozzles................................................ 74 Adjustment.................................................... 74 Nozzle Selection.............................................. 75 Burners & Torch Operation......................................... 75 Diesel Burners................................................ 75 Portable LPG Torch............................................ 80 Distributor Operation......................................... 80 Plus One Controller............................................... 81 In-Cab Controller Screens..................................... 81 Plus One Controller Error Messages............................ 84 Electro Motive Radiation Interference......................... 84 Modes Of Operation................................................ 85 Load Mode..................................................... 85 Tank Circulate Mode........................................... 88 Spray / Bar Circulate Mode (Bar Circulate).................... 91 Spray / Bar Circulate Mode (Spray)........................... 93 Handspraying.................................................. 95 Handspray / Unload Mode....................................... 97 Handspray Mode (Bar Circulate)................................ 99 Reverse Suction Mode..........................................101 Auto-Assisted Clean-out Mode..................................103 Enviroflush Tank Clean-out....................................107 Transfer Mode.................................................109 Unloading Mode................................................111 Washdown..........................................................112 Combating Poor Visibility ........................................112 Manual Operation..................................................112 Calculations..................................................112 Run Simulation Example........................................113 Trial Run.....................................................113 Maintenance...........................................................117 General Information...............................................120 Routine Maintenance...............................................120 General Information...........................................120 Fluids And Lubricants.............................................121 Asphalt Pump Lubrication......................................121 Grease For Other Components...................................121 Hydraulic Oil.................................................121 Clean-out Solvent.............................................121 Truck Systems.................................................122 Tank Components...................................................122 Tank Sump.....................................................122 Top Opening...................................................122 Capacity Indicator Gauge......................................123 Mounting Hardware.............................................123 Asphalt Pump System...............................................124 Asphalt Pump..................................................124 Relief Valve..................................................124 Discharge Screen..............................................125 Load Line Screen..............................................126 Pump Drive....................................................126 Automatic Valves..............................................126 Spraybar..........................................................128 Hydraulic System..................................................129 Burner System.....................................................130 Diesel Burners................................................130 LPG Burners (Option)..........................................130 GPS Ground Speed Sensor...........................................131 Radar Horn (Option)...............................................131 Daily Exterior Maintenance........................................132 Storage...........................................................132 Troubleshooting.......................................................133 General...........................................................134 Troubleshooting Charts............................................134 Schematics............................................................145 Electrical Schematic - Plus One Overview .........................147 Electrical Schematic - Plus One 1 of 5 .......................149 Electrical Schematic - Plus One 2 of 5 .......................151 Electrical Schematic - Plus One 3 of 5 .......................153 Electrical Schematic - Plus One 4 of 5 .......................155 Electrical Schematic - Plus One 5 of 5 .......................157 Harness, Spraybar 1’ Control LH ..................................159 Harness, Spraybar 1’ Control RH...................................161 Electrical Schematic - Control, Front Machine 1 of 1 .............163 Electrical Schematic - Control, Rear Machine 1 of 1 ..............165 Electrical Schematic - Control, LH Spraybar 1 of 1 ...............167 Electrical Schematic - Control, RH Spraybar 1 of 1 ...............169 Electrical Schematic - Can Bus Kit 1 of 4 ........................171 Electrical Schematic - Can Bus Kit 2 of 4 ........................173 Electrical Schematic - Can Bus Kit 3 of 4 ........................175 Electrical Schematic - Can Bus Kit 4 of 4 ........................177 Diesel Burner, Double Flue, No Outfire II ............................266 Solenoid Control Valve (Sheet 1 Of 2) ...............................220 Illustrated Parts List (IPL)..........................................179 Platform Installation, w/o Handrail ..............................182 Rear Platform and Piping Assembly ............................184 Rear Platform and Piping Assembly (continued) ................186 Asphalt Pump .................................................188 Asphalt Pump Relief Valve ....................................190 Transfer Line, Ground Level ..................................192 Automatic Valve, Cab Control .................................194 Tank Valve Assembly ..........................................196 Flex Hose Assembly ...........................................198 Handspray Wand Assembly .....................................200 Hydraulic, Front Live ........................................204 Hydraulic, PTO ...............................................212 Spraybar Support Assembly.....................................218 Solenoid Control Valve (Sheet 1 Of 2) .......................220 Solenoid Control Valve (Sheet 2 Of 2) .......................222 Hydraulic Reservoir ..........................................224 Drive Shaft Group ............................................226 Control Box, Plus One, In-Cab Control Box.....................228 Radar Horn (Option) Ground Speed Sensor.......................230 Rear Control Box Assembly.....................................232 Spraybar Assembly, 12 Foot ...................................234 Arm Wldmt, Upper Rh...........................................236 Air Controls, 12 Ft Spraybar, 1 Ft Control (Sheet 1 Of 2)....238 Spraybar Lock, Manual........................................242 Valve Box, Sub Assembly, 1 Ft, With Wingfold.................244 Valve Box, Sub Assembly, 1 Ft, With Wingfold.................246 Diesel Burner, Double Flue, No Outfire.......................248 Diesel Burner, Double Flue, No Outfire.......................250 Diesel Burner, Double Flue, No Outfire.......................252 Air Reservoir Group ..........................................254 Diesel Burner, Double Flue, No Outfire I .....................256 Diesel Burner, Double Flue, No Outfire II ....................258 Control Box, Diesel Burner ...................................260 Burner Covers & Flue Liners ..................................262 Light & Reflector Group ......................................264 Decal Group ..................................................266 Ladder & Platform Group ......................................268 Tank Top Opening .............................................270 Fender Group, Single Axle ....................................272 Mud Flap Installation ........................................274 Sampling Valve, Front Head ...................................276 Overflow Attachment Group ....................................278 Thermometers..................................................280 Enviroflush System............................................282 Insulated Tank & Tank Components..............................284 Spraybar Assembly, 12 FT......................................288 Spraybar Assembly, 12 FT......................................289 Spraybar Assembly, 16 FT......................................290 Spraybar Assy, Max2, 16 Ft...................................292 Spraybar Assembly, 1 Ft Extension (Sheet 1 Of 2).............294 Spraybar Assembly, 1 Ft Extension (Sheet 2 Of 2).............296 Ez-1 Spray Valve Assembly....................................298 Diesel Burner, Double Flue, Outfire, No Thermostat I..........300 Diesel Burner, Double Flue, Outfire, No Thermostat II.........302 LPG Burners, Double Flue, Auto Ignition.......................304 LPG Burners, Double Flue, Manual Ignition.....................308 LPG Tank, 52 Gallon...........................................310 Portable Torch Holder Assembly, LPG...........................312 Fender Group, Tandem Axle.....................................314 Fender Group, Triple Axle.....................................316 Mud Flap Group, Full Width....................................318 Washdown System...............................................320 Return Line Valve.............................................324 Tank & Ladder Group, 1000 Gallon Tank.........................326 Tank & Ladder Group, 1500 Gallon Tank.........................328 Tank & Ladder Group, 1900 Gallon Tank.........................330 Tank & Ladder Group, 3000 Gallon Tank.........................332 Tank & Ladder Group, 3500 Gallon Tank.........................334 Tank & Ladder Group, 4000 Gallon Tank.........................336 Alphabetical Parts Index..........................................338
PLEASE NOTE:
- This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
- You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
- Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted
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