Liebherr BOS 2600-50 Diesel Litronic Offshore Crane Operator’s Manual – Serial 170800

Description

File Details

• Manual Type: Original Operator’s Manual
• Brand: Liebherr
• Model: BOS 2600-50 Diesel Litronic
• Commercial Name: Offshore Crane BOS 2600 7500 D V003
• Serial Number: 170800
• Manufacturer: Liebherr-Werk Nenzing GmbH, Austria
• Issued: 2015-10-05
• Language: English
• Page Count: 500+
• File Format: PDF
• Document Number: 130 52 361 MB 002 R00
• Item Code: 11313697

Chapters Covered

This Liebherr BOS 2600-50 Diesel Litronic operator’s manual is organised into six major chapters, each addressing a critical area of crane operation and ownership:

• 1. Product Description — Type plate, declaration of conformity, API 2C label, appropriate use, inappropriate use, load charts, rigging equipment, operational limitations (low vertical/radial/lateral hook speed, wave-induced motions, personnel lift), machine overview, technical data, safety devices (floodlights, obstacle warning lights, cameras, emergency lighting, machine lighting), catwalks, stairs, ladders, hatches, emergency stops, safety devices in cabin, slewing column overview, engine compartment, cabin variants (7 m³, 10 m³, 13 m³), boom overview, boom base section, boom section, boom head, emergency descent rescue equipment Bornack KE 10 St crane, hook garage, Wandfluh emergency power unit, Liebherr emergency power unit, emergency slewing equipment, head-on collision guard
• 2. Safety Instructions — Technical condition of the machine, areas of responsibility (manufacturer, owner, machine operator, rigger, banksman, maintenance and service personnel), requirements to personnel, personal protective equipment, workplace, danger zone, safety signs on machine, meaning of safety signs (mandatory, prohibition, warning, rescue, fire protection signs), hazards (mechanical action, electrical energy, hydraulic energy, burns, chemical burns, fire and explosion, poisoning and suffocation, electromagnetic influence, exposure to wind, snow and ice loads, lightning strike, environment), responding to current transfer, responding to fire, firefighting, working at heights, hand signals (general BGV A8, special for sling gear, ASME/ANSI B30.5)
• 3. Control and Operating Elements — Control stand, left control lever (function assignment buttons and movement directions), right control lever (function assignment buttons and movement directions), control panel X25, control panel X26, control panel X27, Liebherr emergency power unit remote control, Wandfluh emergency power unit remote control, control panel air conditioning system, emergency gate valve fuel tank, monitor (status bar, display section, menu bar), screen start, screen PIN code, operation screen, diesel engine screen, operating hours screen, settings screen (settings1, settings2, settings3), hydraulic system screen, gearbox oil temperature screen, screen limitation of working range (standard, extended, DACS, hoisting range), data recorder screen (load recorder, hoist recorder), customer information screen, tugger winches screen, error messages screen, PA amplifier, switch cabinet X1, switch cabinet X99, video surveillance
• 4. Operation — Steps, entering the cabin, locking elements overview (split pin, linchpin, spring cotter pin, safety pin, locking washers), checks before start up (walk round, main switch auxiliary power supply, main battery switch, emergency gate valve fuel tank, hydraulic oil tank gate valve), start-up (adjusting operator’s seat, turning on ignition, turning on diesel engine, releasing hook lashing, moving auxiliary hoist hook out of hook garage, moving boom out of parked position, moving main hoist hook out of hook garage, testing overload protection systems), lighting, operator’s seat adjustment, air conditioning system/heating/ventilation, PA amplifier, windscreen wiper system, additional cab equipment, slewing gear, main hoisting winch/auxiliary hoisting winch, boom, Automatic Overload Protection System (AOPS), brake test, Constant Tension (CT), load taring, data recorder, working range limitation, settings, Lateral Boom Protection System (LBPS), Manual Overload Protection System (MOPS), personnel lift, slack rope, remote service, tugger winches, maintenance intervals, maintenance crane, emergency descent rescue equipment Bornack KE 10 St crane, emergency stop, shutdown procedures, emergency mode
• 5. Operational Faults, Diagnosis — Malfunctions, identifying faults, error displays on the monitor, remedying errors, Litronic testing system overview, screen pages, starting the Litronic testing system
• 6. Maintenance — Maintenance and inspection schedule, lubricants and consumables, lubrication diagram, oil filling schedule, filling capacity table, lubrication chart, hydraulic oil, preservation medium, Liebherr oil diagnosis system, implementation instructions, distributor gearbox, slewing gear, rotary joint, winches (drive gearbox, brake gearbox, engine space, counter bearings), hydraulic system, hydraulic oil tank, hydraulic filter, accumulator, hydraulic cylinders, hydraulic hoses, electrical system, switch cabinet, batteries, limit switch, emergency stop, fire extinguishers, personal protective equipment, emergency descent rescue equipment, ropes, drum, rope pulleys, cab, operator’s seat, machine care

This Liebherr BOS 2600-50 Diesel Litronic operator’s manual is the complete factory-issued reference for the safe and correct operation of this offshore crane. It covers the machine from the ground up: from the initial walk-round inspection and daily checks, through every control lever and monitor screen, to the full emergency mode procedures that bring the crane out of the danger zone when the Litronic control fails. The safety chapter alone spans dozens of pages of hazard-specific guidance, from electrical and hydraulic risks to firefighting techniques and hand signal standards. The maintenance section delivers the full inspection schedule, lubrication chart, oil filling capacities, and step-by-step procedures for every major component. If you operate, maintain, or supervise this crane, this manual is the document that tells you what to do and when to do it.

What This Manual Enables

IMAGES PREVIEW

With this Liebherr BOS 2600-50 Diesel Litronic operator’s manual, you can correctly start up and shut down the crane, adjust the operator’s seat and control stand for safe ergonomics, operate the slewing gear, main and auxiliary hoisting winches, and boom hoist within the specified load charts and operational limitations. You can activate and deactivate the Automatic Overload Protection System (AOPS), Manual Overload Protection System (MOPS), Lateral Boom Protection System (LBPS), Constant Tension (CT), and personnel lift mode, each with its own preconditions and test procedures. The manual walks you through the brake test for hoisting winches and boom hoist, load taring, data recorder operation, working range limitation setup, and the complete emergency mode procedures using the emergency power unit or emergency lowering system. The maintenance and inspection schedule tells you exactly what to check at every interval, from daily walk-rounds to 6000-hour overhauls, while the lubrication chart specifies the correct oil and grease types for every component. The fault diagnosis chapter and Litronic testing system guide help you identify and remedy errors displayed on the monitor, from sensor failures to engine faults. The load charts included in the document define the safe working load for every radius and operating condition, keeping your lifts within the crane’s approved limits. All of this is delivered as an instant PDF download after payment, ready to view on any device, print for the cabin, or store on a laptop for offshore reference.