Liebherr Mobile Crane LTM1130-5.1 Operators Manual Sn 045391 – PDF DOWNLOAD

Description

Liebherr Mobile Crane LTM1130-5.1 Operators Manual

FILE DETAILS:

Liebherr Mobile Crane LTM1130-5.1 Operators Manual 

Language: English
Size: 35.3 MB
Pages: 1702
Format: PDF
Downloadable: YES
Serial No : 045391

DESCRIPTION:

Liebherr Mobile Crane LTM1130-5.1 Operators Manual 

FOREWORD:

General:

This crane was built according to the state of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and / or third persons or damage to the crane and / or other material assets can occur. This crane may only be used:

•  in impeccable technical condition.
•  for destined use.
•  by trained personnel, which acts in a safety and danger conscious way.
•  when no safety relevant problems are present.
•  when no modifications were made on the crane.
• Any problems, which could affect safety must be fixed immediately.

Modifications on the crane may only be made with written approval by Liebherr—Werk Ehingen GmbH.

Data recording device:

This crane is equipped with a data recording device. Among others, the following data is recorded:

•  Date and time of day
•  Entered configuration of the crane
•  Actual load
•  Percentage of utilization of the crane
•  Working radius
•  Main boom angle, luffing jib angle
•  Total telescopic boom length, length of each telescopic section
•  Every actuation of bypass devices
• The recorded data can be read with a respective software.|

TABLE OF CONTENTS:

Liebherr Mobile Crane LTM1130-5.1 Operators Manual 

Operating instructions........................................................................................   1
	Preface...................................................................................................   2
	Contents..................................................................................................  11
	1 Description of crane....................................................................................  21
		1.01 Terminology......................................................................................  22
			1  Crane components...............................................................................  23
			2  Auxiliary boom.................................................................................  25
		1.02 Product description..............................................................................  26
			1  Crane chassis..................................................................................  27
			2  Crane superstructure...........................................................................  28
			3  Auxiliary equipment............................................................................  30
		1.03 Technical data...................................................................................  32
			1  Dimensions.....................................................................................  33
			2  Suspension path and incline....................................................................  33
			3  Support........................................................................................  33
			4  Tires..........................................................................................  34
			5  Weights........................................................................................  34
			6  Workplace-related emission value...............................................................  35
			7  Vibrations.....................................................................................  35
			8  Speeds.........................................................................................  35
			9  Ropes..........................................................................................  36
			10  Lifting heights...............................................................................  36
	2 Safety..................................................................................................  43
		2.01 Traffic regulations..............................................................................  44
			1  Traffic regulations............................................................................  45
		2.01.10 General traffic regulations...................................................................  46
			1  General traffic regulations....................................................................  47
		2.01.20 National traffic regulations..................................................................  50
			1  National traffic regulations...................................................................  51
		2.02 Break-in instructions............................................................................  52
			1  Break-in instructions..........................................................................  53
		2.03 Job planning.....................................................................................  54
			1  Planning crane operation.......................................................................  55
		2.04 General safety technical guidelines..............................................................  56
			1  General........................................................................................  57
			2  Emergency exit.................................................................................  65
			3  Checking the rigging and fastening points......................................................  69
			4  Personal protective equipment..................................................................  71
			5  Use of single-stranded height safety equipment, illustration 1.................................  76
			6  Use of double-stranded height safety equipment, illustration 2.................................  76
			7  Securing the assembly personnel against falling................................................  76
			8  Rescuing the assembly personnel................................................................  78
			9  Documentation..................................................................................  78
			10  Identification................................................................................  78
			11  Crane operator responsibilities...............................................................  78
			12  Selecting the location, illustrations 1 to 3..................................................  85
			13  Slopes and excavations, illustrations 4 and 5.................................................  88
			14  Permissible ground pressures..................................................................  88
			15  Support.......................................................................................  90
			16  Checking the safety measures..................................................................  93
			17  Endangering air traffic.......................................................................  93
			18  Grounding.....................................................................................  94
			19  Consideration of wind conditions..............................................................  94
			20  Working in the vicinity of transmitters....................................................... 103
			21  Joint lifting of a load with two cranes....................................................... 104
			22  Working ranges of several cranes overlap...................................................... 105
			23  Hand signals for guidance..................................................................... 105
			24  Crane operation with a load................................................................... 114
			25  Lifting of personnel.......................................................................... 117
			26  Crane operation in case of thunderstorms...................................................... 118
			27  Safety notes for external power feed (100 V AC to 400 V AC)................................... 119
			28  Welding work on the load...................................................................... 119
			29  Travel and crane operation.................................................................... 120
		2.04.10 Ladders....................................................................................... 124
			1  Technical safety instructions.................................................................. 125
			2  User guidelines................................................................................ 125
			3  Safety signs................................................................................... 126
		2.05 Signs on the crane............................................................................... 132
			1  Signs.......................................................................................... 133
		2.05.10 Labeling of load lifting equipment............................................................ 164
			1  Identifications on the hook block or load hooks................................................ 165
			2  Identifications on single hook or double hook.................................................. 166
			3  Identifications on auxiliary weights........................................................... 167
		2.06 Antifall guards on the crane..................................................................... 170
			1  Personal protective equipment.................................................................. 171
			2  Preparing the ladder........................................................................... 173
			3  Attachment and fastening points................................................................ 175
			4  Railings on the crane superstructure........................................................... 181
		2.07 Access to the crane.............................................................................. 182
			1  Components on the crane........................................................................ 183
			2  Ascent and descent on the crane chassis........................................................ 187
			3  Walking and stepping surfaces.................................................................. 195
		2.08 Working in low temperatures...................................................................... 196
			1  Working in low temperatures.................................................................... 197
			2  Working in ambient temperatures up to -40°C.................................................... 197
			3  Working in ambient temperatures below -40°C.................................................... 203
	3 Crane chassis operation................................................................................. 205
		3.01 Operating and control instruments on the crane chassis........................................... 206
			1  General operating elements..................................................................... 207
			2  Control elements DTCO trip recorder *.......................................................... 213
			3  Operating elements on camera-monitor *......................................................... 215
			4  Keyboard....................................................................................... 217
			5  Display unit................................................................................... 225
			6  Grounding the mobile crane..................................................................... 235
		3.02 Before starting to travel........................................................................ 236
			1  General checks before starting to drive........................................................ 237
			2  Work station - Driver's cab.................................................................... 243
		3.03 Axle suspension system........................................................................... 252
			1  Crane vehicle axles suspended.................................................................. 253
			2  Crane vehicle axles blocked.................................................................... 255
			3  Level regulation............................................................................... 257
		3.04 Travel operation................................................................................. 264
			1  Driving conditions of the crane................................................................ 265
			2  Starting and stopping the engine............................................................... 271
			3  Driving........................................................................................ 279
			4  Differential locks............................................................................. 321
			5  Steering....................................................................................... 327
		3.05 Crane support.................................................................................... 334
			1  General........................................................................................ 335
			2  The Bluetooth™ Terminal (BTT).................................................................. 343
			3  Supporting from the crane operator's cab....................................................... 379
			4  Before leaving the jobsite..................................................................... 399
		3.07 Towing the crane................................................................................. 400
			1  Towing......................................................................................... 401
		3.80 Transport of crane and crane components.......................................................... 402
			1  Transporting the crane......................................................................... 403
	4 Operation of crane superstructure....................................................................... 411
		4.01 Operating and control instruments on the crane superstructure.................................... 412
			1  Operating and control instruments.............................................................. 413
			2  Operating elements on camera - monitor *....................................................... 419
			3  Operating elements on control consoles......................................................... 421
			4  Operating elements on the operating and control unit (BKE)..................................... 451
		4.02 LICCON computer system........................................................................... 458
			1  General........................................................................................ 459
			2  LICCON computer system boot up................................................................. 461
			3  Operating elements of the LICCON computer system............................................... 463
			4  „Set up“ program............................................................................... 467
			5  „Crane operation“ program...................................................................... 485
			6  „Telescoping“ program.......................................................................... 553
			7  The „Working range limitation“ program *....................................................... 557
			8  The Support force monitoring program *......................................................... 559
			9  The settings window „Speed reduction master switch“............................................ 567
			10  Power-Save and Stand-by mode in the LICCON computer system.................................... 575
		4.03 Crane start up and taking the crane out of service............................................... 580
			1  Checks before start up......................................................................... 581
			2  Work station - Crane operatorʼs cab............................................................ 587
			3  Preheating the hydraulic oil with the Hydraulic oil preheating *............................... 603
			4  Starting the engines from the crane operatorʼs cab............................................. 607
			5  Engine regulation from the crane driverʼs cab.................................................. 619
			6  Detaching / attaching the hook block on the fastening point.................................... 623
			7  LICCON computer system after engine start...................................................... 635
		4.04 Safety equipment................................................................................. 638
			1  General........................................................................................ 639
			2  Quick test Crane geometry...................................................................... 639
			3  Quick test Overload protection................................................................. 639
			4  LICCON computer system......................................................................... 639
			5  Safety devices on the crane.................................................................... 645
		4.05 Crane operation.................................................................................. 656
			1  General........................................................................................ 657
			2  LICCON computer system......................................................................... 663
			3  Luffing........................................................................................ 665
			4  Lifting / lowering............................................................................. 671
			5  Turning........................................................................................ 677
			6  Telescoping.................................................................................... 689
		4.06 Rope reeving..................................................................................... 712
			1  Wire ropes and rope end connections............................................................ 713
			2  Reeving the hoist rope with the auxiliary reeving rope......................................... 715
			3  Reeving the hook block in and out.............................................................. 719
			4  Securing and removing the load hook *.......................................................... 725
			5  Attaching / removing the hoist limit switch weight............................................. 729
			6  Assembling / disassembling the wedge lock...................................................... 733
			7  Crane operation with auxiliary block * on the telescopic boom.................................. 735
			8  Rope reeving................................................................................... 735
		4.07 Counterweight.................................................................................... 736
			1  General........................................................................................ 737
			2  Assembly....................................................................................... 755
			3  Disassembly of the counterweight plates........................................................ 761
		4.08 Working with a load.............................................................................. 768
			1  Safety technical instructions for working with a load.......................................... 769
			2  Checks before starting to work with the crane.................................................. 769
			3  Crane movement-Telescoping..................................................................... 770
			4  Taking on a load............................................................................... 773
			5  Crane operation................................................................................ 779
		4.12 Two hook operation............................................................................... 782
			1  Operating modes................................................................................ 783
			2  Operation with boom nose * on the telescopic boom.............................................. 783
			3  Operation with boom nose * on lattice jib...................................................... 785
			4  „Two hook operation“ with auxiliary boom *..................................................... 787
		4.15 Reeving plans.................................................................................... 792
			1  Reeving plans.................................................................................. 793
			2  Reeving, T-operation........................................................................... 795
			3  Reeving TK/TVK/TNZK/TVNZK operation............................................................ 805
			4  Reeving THK-2.9-operation *.................................................................... 807
			5  Reeving Boom nose *............................................................................ 809
		4.20 Procedure for shut off of crane movements........................................................ 810
			1  General........................................................................................ 811
			2  Instructions to resume the crane movement...................................................... 827
	5 Equipment............................................................................................... 867
		5.01 Safety technical notes for assembly and disassembly.............................................. 868
			1  Checking the retaining elements................................................................ 869
			2  Rope pulleys................................................................................... 869
			3  Checking the ropes............................................................................. 869
			4  Control measures............................................................................... 870
			5  Dangerous conditions without shut off.......................................................... 872
			6  Transporting components........................................................................ 872
			7  Pneumatic springs for assembly support of components........................................... 873
			8  Manual rope winches for assembly support of components......................................... 873
			9  Weights........................................................................................ 874
			10  Guy rods...................................................................................... 874
			11  Auxiliary guying.............................................................................. 874
			12  Bypassing the overload protection............................................................. 875
			13  Bypassing the hoist top shut off.............................................................. 877
			14  Assembly / disassembly........................................................................ 879
			15  Erection / take down.......................................................................... 916
		5.02 Folding jib - TK................................................................................. 920
			1  General........................................................................................ 921
			2  Assembling the folding jib..................................................................... 927
			3  Reeving the hoist rope......................................................................... 949
			4  Changing the mechanical folding jib from 0° to 20° or 40°...................................... 951
			5  Hydraulic connections.......................................................................... 965
			6  Electrical connections......................................................................... 971
			7  Erection....................................................................................... 979
			8  Adjusting the folding jib angle hydraulically *................................................ 981
			9  Changing the mechanical folding jib from 20° or 40° to 0°...................................... 983
			10  Unreeving the hoist rope...................................................................... 995
			11  Removing the folding jib...................................................................... 997
		5.09 Hoist gear 2.....................................................................................1012
			1  General........................................................................................1013
			2  Assembly.......................................................................................1013
			3  Disassembly....................................................................................1019
		5.10 Boom nose........................................................................................1024
			1  General........................................................................................1025
			2  Assembly.......................................................................................1025
			3  Disassembly....................................................................................1031
		5.12 Auxiliary boom...................................................................................1034
			1  General........................................................................................1035
			2  Assembly of the auxiliary boom.................................................................1037
			3  Electrical connections on auxiliary boom.......................................................1049
			4  Erection.......................................................................................1055
			5  Disassembling the auxiliary boom...............................................................1057
		5.14 Telescopic boom disassembly / assembly, luffing cylinder on the crane superstructure.............1068
			1  General........................................................................................1069
			2  Disassembly....................................................................................1071
			3  Assembly.......................................................................................1085
		5.17 Sliding beam disassembly / assembly..............................................................1096
			1  General........................................................................................1097
			2  Remove sliding beams with auxiliary crane *....................................................1099
			3  Removing the front sliding beams with own crane *..............................................1101
			4  Installing the sliding beams with the auxiliary crane *........................................1105
			5  Installing the front sliding beams with own crane *............................................1107
		5.19 Hook blocks......................................................................................1112
			1  Minimum required hook block weight.............................................................1113
			2  Procedure in case of slack rope................................................................1116
			3  Hook block overview............................................................................1119
			4  Transporting the hook block / load hook........................................................1121
			5  Installing the single blocks...................................................................1123
			6  Removing the single blocks.....................................................................1127
		5.25 Telescopic boom extension........................................................................1130
			1  General........................................................................................1131
			2  Assembly.......................................................................................1133
			3  Establishing the electrical / hydraulic connections............................................1135
			4  Erection.......................................................................................1135
			5  Disassembly....................................................................................1137
		5.31 Bluetooth™ Terminal (BTT)........................................................................1140
			1  Operating and control instruments Bluetooth™ Terminal (BTT)....................................1141
			2  The Bluetooth™ Terminal (BTT) in plugged into the instrument console...........................1157
			3  Bluetooth™ Terminal (BTT) removed from the charging cradle.....................................1165
			4  Operation of the Bluetooth™ Terminal (BTT).....................................................1195
	6 Additional equipment....................................................................................1201
		6.01 Heater / engine preheating / Air conditioning system Driver’s cab................................1202
			1  Heating the driver's cab.......................................................................1203
			2  Maintaining the engine independent heater......................................................1225
		6.02 Heater / engine preheating / Air conditioning system Crane operator’s cab........................1228
			1  Heating the crane operator's cab...............................................................1229
			2  Menu „Climate control settings“................................................................1229
			3  Maintaining the engine independent heater......................................................1263
		6.04 Support beam monitoring / sliding beam monitoring................................................1266
			1  General........................................................................................1267
			2  Support bases..................................................................................1267
			3  Working with the LICCON sliding beam monitoring *..............................................1268
		6.05 Emergency take-down..............................................................................1270
			1  Emergency control..............................................................................1271
		6.07 Emergency operation of support...................................................................1276
			1  Emergency operation of support.................................................................1277
		6.25 Emergency control................................................................................1280
			1  Emergency operation - crane control............................................................1281
			2  Preparing for emergency control................................................................1287
			3  Control of crane movements via master switches: Preselect crane movements for master switch....1299
			4  Carrying out crane movement....................................................................1307
			5  Completing emergency control...................................................................1335
		6.26..................................................................................................1338
			1  Technical safety instructions..................................................................1339
			2  Variable support...............................................................................1339
			3  Assembling / disassembling the auxiliary boom..................................................1339
			4  Set up of variable support.....................................................................1343
			5  Crane operation with the variable support......................................................1347
			6  Preparing crane operation with the variable support............................................1351
			7  Planner program................................................................................1353
	7 Service and maintenance.................................................................................1389
		7.01 Maintenance and service - General................................................................1390
			1  Technical safety instructions..................................................................1391
			2  Warranty and coverage..........................................................................1394
			3  Liebherr Service...............................................................................1395
			4  Oil and lubricant analysis.....................................................................1396
			5  Cleaning.......................................................................................1397
			6  Disposal.......................................................................................1398
		7.02 Maintenance intervals - Crane chassis............................................................1400
			1  Crane chassis maintenance and inspection schedule..............................................1401
		7.03 Maintanance intervals - Crane superstructure.....................................................1408
			1  Crane superstructure maintenance and inspection schedule.......................................1409
		7.04 Maintenance guidelines - Crane chassis...........................................................1418
			1  Diesel engine..................................................................................1419
			2  Fuel system....................................................................................1427
			3  Fuel container *...............................................................................1431
			4  Automatic transmission.........................................................................1433
			5  Distributor gear...............................................................................1437
			6  Hydraulic system...............................................................................1441
			7  Compressed air and brake system air dryer......................................................1449
			8  Tires..........................................................................................1449
			9  Axles..........................................................................................1467
			10  Tilting the driverʼs cab......................................................................1471
			11  Electrical system.............................................................................1471
			12  Ladders.......................................................................................1476
		7.05 Maintenance guidelines - Crane superstructure....................................................1478
			1  Diesel engine..................................................................................1479
			2  Hydraulic system...............................................................................1489
			3  Central lubrication system.....................................................................1493
			4  Slewing ring connection........................................................................1501
			5  Hoist gears....................................................................................1503
			6  Replacing hoist rope / control rope............................................................1507
			7  Slewing gear...................................................................................1509
			8  Air dryer of the compressed air system of the crane superstructure.............................1511
			9  Electrical system - Lighting...................................................................1511
			10  Telescopic boom...............................................................................1513
		7.06 Fill quantities, lubrication schedule............................................................1516
			1  Fill quantities................................................................................1517
			2  Lubrication schedule...........................................................................1521
		7.07 Service fluids and lubricants....................................................................1526
			1  Specified service items and lubricants for Liebherr cranes.....................................1527
	8 Inspections of cranes...................................................................................1535
		8.01 Periodic crane inspections.......................................................................1536
			1  General........................................................................................1537
			2  Inspection of carrying crane structures, especially steel structures...........................1538
			3  Inspecting the hoist and retracting winches....................................................1611
			4  Inspecting the load hooks......................................................................1623
			5  Inspection of the rope feed mechanism in the telescopic boom...................................1625
			6  Inspection of locking system of telescopic boom................................................1627
			7  Inspection of safety ropes and anchor points...................................................1629
			8  Inspection of membrane accumulator.............................................................1631
			9  Inspection of relapse cylinders................................................................1631
			10  Inspection of the safety controls on the relapse cylinders....................................1632
			11  Inspection of rope pulleys....................................................................1632
			12  Inspecting the function of the overload protection............................................1632
			13  Inspecting the roller slewing ring connection.................................................1632
			14  Inspection of the mounting of the load bearing equipment......................................1633
			15  Inspection of the tele extension with eccentric, illustration 1...............................1635
			16  Inspection of change over pulleys, illustration 2.............................................1635
			17  Inspection of the oil and fuel reservoirs.....................................................1635
			18  Inspection of the auxiliary reeving winch, recovery winch and spare gear winch................1635
			19  Appendix......................................................................................1635
		8.04 Inspection of crane wire ropes...................................................................1644
			1  Introduction...................................................................................1645
			2  Wire rope......................................................................................1645
			3  Operating behavior of steel ropes..............................................................1651
			4  Condition of equipment that is functionally associated with the rope...........................1652
			5  Rope inspection log............................................................................1652
			6  Rope storage and marking.......................................................................1652
			7  Wire ropes and rope end connections............................................................1652
			8  Twisting caused by stretching in rotation-resistant ropes and its remedy.......................1657
			9  Appendix 1.....................................................................................1661
			10  Appendix 2....................................................................................1663
			11  Appendix 3....................................................................................1665
			12  Appendix 4....................................................................................1665
		8.06 Inspection of hydraulic hose lines...............................................................1668
			1  Hydraulic hose lines...........................................................................1669
		8.07 Inspection of pneumatic brake system for disk brakes.............................................1672
			1  General........................................................................................1673
			2  Visual inspection..............................................................................1673
			3  Function and performance test..................................................................1673
			4  Internal inspection of the wheel brake.........................................................1675
	90 Appendix...............................................................................................1679
		90.01 Foreword to appendix............................................................................1680
			1  Preface........................................................................................1681
		90.05 Update confirmation.............................................................................1682
			1  Update confirmation............................................................................1683
			2  Customer information...........................................................................1683
	Index.....................................................................................................1685

LIEBHERR MOBILE CRANE LTM1130-5.1 OPERATORS MANUAL SN 045391 – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.