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Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350 – PDF DOWNLOAD
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Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350
Serial No : 071350
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Description
Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350
FILE DETAILS:
Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350
Language: English
Size: 27.3 MB
Pages: 1901
Format: PDF
Downloadable: YES
Serial No : 071350
DESCRIPTION:
Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350
FOREWORD:
General:
This crane was built according to the state of technology and recognized safety technical regulations. Despite that, dangers to body and life for the user and / or third persons or damage to the crane and / or other material assets can occur. This crane may only be used:
- in impeccable technical condition.
- for destined use.
- by trained personnel, which acts in a safety and danger conscious way.
- when no safety relevant problems are present.
- when no modifications were made on the crane.
- Any problems, which could affect safety must be fixed immediately.
Modifications on the crane may only be made with written approval by Liebherr—Werk Ehingen GmbH.
Data recording device:
This crane is equipped with a data recording device. Among others, the following data is recorded:
- Date and time of day
- Entered configuration of the crane
- Actual load
- Percentage of utilization of the crane
- Working radius
- Main boom angle, luffing jib angle
- Total telescopic boom length, length of each telescopic section
- Every actuation of bypass devices
- The recorded data can be read with a respective software.
TABLE OF CONTENTS:
Liebherr Mobile Crane LTM1350-6.1 Operations Manual Sn 071350
Operating instructions 1
1 00 Description of crane 27
1 01 Terminology 28
1 Crane components 29
1 02 Product description 36
1 Crane chassis 37
2 Crane superstructure 38
3 Auxiliary equipment 39
1 03 Technical data 41
1 Dimensions 43
2 Suspension path and incline 43
3 Stabilizers 43
4 Tires 44
5 Workplace-related emission value 44
6 Vibrations 44
7 Rope diameter 45
8 Weights 45
9 Speeds 54
10 Hoisting heights 55
2 00 Safety 63
2 01 Traffic regulations 64
1 Traffic regulations 65
2 01 10 General traffic regulations 66
1 General traffic regulations 67
2 01 20 National traffic regulations 69
1 National traffic regulations 71
2 02 Break-in instructions 72
1 Break-in instructions 73
2 03 Job planning 74
1 Planning crane operation 75
2 04 General safety technical guidelines 76
1 General 77
2 Emergency exit 85
3 Checking the rigging and fastening points 89
4 Personal protective equipment 91
5 Use of single-stranded height safety equipment, illustration 1 97
6 Use of double-stranded height safety equipment, illustration 2 97
7 Securing the assembly personnel against falling 97
8 Rescuing the assembly personnel 99
9 Documentation 99
10 Identification 99
11 Requirements for the crane operator 99
12 Selecting the location, illustrations 1 to 3 105
13 Slopes and excavations, illustrations 4 and 5 108
14 Permissible ground pressures 108
15 Supporting 113
16 Checking the safety measures 114
17 Endangering air traffic 114
18 Grounding 114
19 Consideration of wind conditions 115
20 Working in the vicinity of transmitters 125
21 Dangers when working together with several cranes 127
22 Hand signals for guidance 128
23 Crane operation with a load 135
24 Lifting of personnel 138
25 Crane operation in case of thunderstorms 139
26 Safety notes for external power feed (100 V AC to 400 V AC) 139
27 Welding work on the load 140
28 Interruption of crane operation 141
29 Resumption of crane operation 142
30 Ending crane operation 142
31 Turning / driving in reverse 143
32 Parking the vehicle 143
33 Safety guidelines for ladders 147
2 05 Signs on the crane 154
1 Warning signs 155
2 Command and prohibition signs 159
3 Notice signs 163
2 06 Antifall guards on the crane 170
1 Personal protective equipment 171
2 Fall arrest equipment and ladder on the boom 173
3 Fall protection equipment on the crane superstructure 179
4 Fall arrest equipment and ladder on the counterweight frame 183
5 Fall protection equipment on counterweights 185
6 Fall protection equipment on the TY-guying 187
7 Fall protection equipment and ladder on the TN/TF-adapter 189
8 Fall protection equipment on the TF-adapter 191
9 Fall protection equipment and ladder on the N-assembly unit 195
10 Retaining ropes as fall protection equipment 199
2 07 Access to the crane 206
1 Components on the crane 207
2 Ascent and descent on the crane chassis 211
3 Walking and stepping surfaces 223
2 10 General safety technical notes for driving with dolly 224
1 Travel operation with dolly 225
3 00 Crane chassis operation 235
3 01 Operating and control instruments on the crane chassis 236
1 General operating elements 237
2 Operating elements DTCO trip recorder* 241
3 Operating elements on camera – monitor* 243
4 Keyboard 245
5 Display unit 249
6 Grounding the mobile crane 255
3 02 Before starting to travel 256
1 General checks before starting to travel 257
2 Work station – Driver’s cab 265
3 03 Axle suspension system 274
1 Crane vehicle axles suspended 275
2 Crane vehicle axles blocked 279
3 Level regulation 283
3 04 Travel operation 294
1 Driving conditions of the crane 295
2 Starting and stopping the engine 297
3 Driving 303
4 Differential locks 343
5 Steering 349
3 05 Crane at the job site 355
1 General 357
2 The Bluetooth Terminal (BTT) 365
3 Supporting from the crane operator’s cab 401
4 Before leaving the jobsite 421
3 07 Towing the crane 422
1 Towing 423
3 80 Transport of crane and crane components 424
1 Transporting the crane 425
2 Transporting the TY-guying 433
4 00 Operation of crane superstructure 439
4 01 Operating and control instruments on the crane superstructure 440
1 Operating and control instruments 441
2 Operating elements on camera – monitor* 445
3 Operating elements on control consoles 447
4 Operating elements in the side console 475
5 Operating elements on the operating and control unit (BKE) 477
6 Operating elements on the control panel 485
4 02 LICCON computer system 486
1 General 487
2 LICCON computer system boot up 489
3 Operating elements of the LICCON computer system 491
4 “Set up” program 495
5 “Crane operation” program 513
6 “Telescoping” program 581
7 The “Working range limitation” program* 585
8 The “Support force monitoring” program* 587
9 The settings window “Speed reduction master switch” 593
10 “Tele guying* ” program 601
11 Power-Save and Stand-by mode in the LICCON computer system 609
4 03 Crane start up and taking the crane out of service 616
1 Checks before start up 617
2 Work station – Crane operator’s cab 623
3 Preheating the hydraulic oil with the Hydraulic oil preheating* 641
4 Starting and stopping the superstructure engine 645
5 Hooking / unhooking the rope lock on the transport retainer 653
6 LICCON computer system after engine start 665
4 04 Safety equipment 668
1 General 669
2 Quick test Crane geometry 669
3 Quick test Overload protection 669
4 LICCON computer system 670
5 Safety devices on the crane 675
4 05 Crane operation 686
1 General 687
2 LICCON computer system 695
3 Luffing 697
4 Lifting / lowering 705
5 Turning 719
6 Telescoping 727
4 06 Rope reeving 744
1 Wire ropes and rope end connections 745
2 Reeving in the hoist rope with the assembly winch* 747
3 Reeving the hook block in and out 751
4 Securing and removing the load hook* 757
5 Attaching / removing the hoist limit switch weight 761
6 Assembling / disassembling the wedge lock 765
7 Crane operation with auxiliary block* on the telescopic boom 767
8 Rope reeving 767
4 07 Counterweight 768
1 General 769
2 Assembly of counterweight 787
3 Disassembly of counterweight 801
4 08 Working with a load 812
1 Technical safety instructions for working with a load 813
2 Checks before starting to work with the crane 814
3 Crane movement – Telescoping 815
4 Taking on a load 817
5 Crane operation 821
4 15 Reeving plans 823
1 General 825
2 Reeving the auxiliary rope 827
3 Reeving plans 831
4 20 Procedure for shut off of crane movements 852
1 General 853
2 Instructions for resuming crane movements for cranes with CE mark 855
3 Instructions for resuming crane movements for cranes without CE mark 889
5 00 Equipment 923
5 01 Safety technical notes for assembly and disassembly 924
1 Checking the retaining elements 925
2 Rope pulleys 925
3 Checking the ropes 925
4 Control measures 926
5 Dangerous conditions without shut off 928
6 Transporting components 929
7 Pneumatic springs for assembly support of components 929
8 Manual rope winches for assembly support of components 929
9 Weights 930
10 Guy rods 930
11 Auxiliary guying 931
12 Bypassing the overload protection 931
13 Bypassing the hoist top shut off 933
14 Assembly / disassembly 935
15 Erection / take down 966
5 03 Fixed lattice jib – TF 968
1 General 969
2 Assembly of fixed lattice jib with auxiliary 981
3 Electrical connections 995
4 Mechanically adjust the angle of the lattice jib 999
5 Erecting the boom 1003
6 Taking the boom down 1005
7 Changing the mechanical lattice jib to 0° 1007
8 Disassembly of the fixed lattice jib 1009
5 04 Luffing lattice jib -TN 1020
1 General 1021
2 Assembly of luffing lattice jib 1031
3 Erection 1069
4 Crane operation 1081
5 Take down 1083
6 Disassembly of the luffing lattice jib 1091
5 05 Telescopic boom, guyed – TY 1108
1 General 1109
2 Procedure with installed TY-guying 1113
3 Removing / installing the receptacles of the TY-frames 1117
4 Assembly of TY-guying 1119
5 Crane operation in operating mode TY 1145
6 Disassembly of TY-guying 1147
5 06 Luffing lattice jib, guyed 1160
1 General 1161
2 Assembly of guyed luffing lattice jib 1169
3 Erection 1175
4 Crane operation 1199
5 Take down 1203
6 Disassembly of the guyed luffing lattice jib 1217
5 07 Fixed lattice jib, guyed 1220
1 General 1221
2 Assembly of guyed fixed lattice jib 1223
3 Crane operation 1227
4 Taking the boom down 1229
5 Disassembly of guyed fixed lattice jib 1231
5 09 Winch 2 1234
1 General 1235
2 Assembly winch 2 1237
3 Pinning the TN-control winch 1241
4 Disassembly winch 2 1245
5 10 Boom nose – telescopic boom 1250
1 General 1251
2 Assembly of boom nose 1251
3 Removal of the boom nose 1257
5 14 Telescopic boom disassembly/assembly, luffing cylinder on the crane superstructure 1260
1 General 1261
2 Disassembly of telescopic boom 1263
3 Assembling the telescopic boom 1269
5 15 Telescopic boom disassembly/assembly, luffing cylinder on the telescopic boom 1276
1 General 1277
2 Disassembly of telescopic boom 1279
3 Assembling the telescopic boom 1287
5 17 Sliding beam disassembly/assembly 1296
1 General 1297
2 Disassembly of the sliding beams 1299
3 Installation of the sliding beams 1301
5 19 Hook blocks 1302
1 Minimum required hook block weight 1303
2 Procedure in case of slack rope 1306
3 Hook block overview 1309
4 Installing a double hook block for single operation 1311
5 Installing a double hook block for parallel operation 1321
6 Single hook blocks 1333
5 24 Luffing cylinder removal / installation with auxiliary crane 1340
1 General 1341
2 Removal of luffing cylinder 1343
3 Installation of luffing cylinder 1349
5 27 Erection and take-down charts 1354
1 Minimum rope reeving and minimum hook block weight 1355
2 Erection and take-down charts for TN operation 1355
3 Erection and take-down charts for TN operation 1358
4 Erection and take-down charts for TYVEN operation 1360
5 Erection and take-down charts for TYVEN operation 1362
6 Erection and take-down charts for TYVEN operation 1364
5 31 Bluetooth Terminal (BTT) 1366
1 Display / operating element Bluetooth Terminal 1367
2 Placing the Bluetooth Terminal back in its fitting 1381
3 The Bluetooth Terminal (BTT) removed from its charging cradle 1387
4 Operation of the Bluetooth Terminal (BTT) 1415
5 42 Auxiliary jib 1420
1 General 1421
2 Assembly of auxiliary jib 1 3 m 1425
3 Disassembly of the auxiliary jib 1 3 m 1431
5 51 TN/TF adapter 1434
1 General 1435
2 Assembly of TN/TF-adapter 1435
3 Disassembly of the TN/TF-adapter 1439
5 53 Telescopic boom extension with eccentric 1440
1 General 1441
2 Assembly of eccentric 1441
3 Removal of the eccentric 1451
5 61 Pulley cart 1458
1 General 1459
6 00 Additional equipment 1463
6 01 Heater / engine preheating / Air conditioning system Drivers cab 1464
1 Heating the driver’s cab 1465
2 Maintaining the engine independent heater 1487
6 02 Heater / engine preheating / Air conditioning system Crane operators cab 1489
1 Heating the crane cab 1491
2 Menu “Climate control settings” 1491
3 Maintaining the engine independent heater 1533
6 04 Support beam monitoring / sliding beam monitoring 1535
1 General 1537
2 Support bases 1537
3 Working with the LICCON sliding beam monitoring* 1538
6 05 Emergency take-down 1540
1 Emergency control 1541
7 00 Service and maintenance 1547
7 01 Maintenance and service – General 1548
1 Liebherr Service 1549
2 General specifications 1549
3 Cleaning and care of the crane 1550
4 Measures for work interruption or transport 1551
5 Maintenance work on the crane superstructure or boom 1551
6 Maintenance and inspection guidelines 1552
7 02 Maintenance intervals – Crane chassis 1557
1 Crane chassis maintenance and inspection schedule 1559
7 03 Maintanance intervals – Crane superstructure 1567
1 Crane superstructure maintenance and inspection schedule 1569
7 04 Maintenance guidelines – Crane chassis 1578
1 Diesel engine 1579
2 Fuel system 1585
3 Urea system* 1589
4 Fuel container* 1591
5 Automatic transmission with torque converter coupling 1593
6 Transfer gear 1601
7 Hydraulic system 1603
8 Air dryer for Compressed air and brake system 1613
9 Tires / wheels 1613
10 Axles 1615
11 Wheel alignment 1617
12 Tilting the driver’s cab 1619
13 Electrical system – Lighting 1619
7 05 Maintenance guidelines – Crane superstructure 1622
1 Diesel engine 1623
2 Urea system* 1631
3 Pump distributor gear 1635
4 Hydraulic system 1637
5 Slewing ring connection 1645
6 Central lubrication system 1647
7 Hoist gear 1 and 2, illustration 1 1655
8 Assembly winch, illustration 2 1657
9 TY-guying 1659
10 Securing the crane operator’s cab for maintenance work* 1661
11 Slewing gear 1663
12 Air drier Compressed air system 1665
13 Electrical system – Lighting 1665
14 Telescopic boom 1667
7 06 Fill quantities, lubrication chart 1670
1 Fill quantities 1671
2 Lubrication schedule 1671
7 07 Service fluids and lubricants 1672
1 Specified service items and lubricants for Liebherr cranes 1673
7 15 Procedure in case of problems 1681
1 Procedure to follow in case of a problem 1683
2 Carrying out error diagnostics 1689
3 Measures in clear problem cases 1695
4 Measures for defective components 1704
8 00 Inspections of cranes 1715
8 01 Periodic crane inspections 1716
1 General 1717
2 Inspection of carrying crane structures, especially steel structures 1718
3 Inspection of tires and disk wheels 1791
4 Inspecting the hoist and luffing winches 1793
5 Inspecting load hooks 1805
6 Inspecting the rope feed mechanics in the telescopic boom 1805
7 Inspection of locking system of telescopic boom 1807
8 Inspection of retaining ropes and anchor points 1809
9 Inspection of membrane accumulator 1811
10 Inspection of relapse cylinders 1812
11 Inspection of the safety controls on the relapse cylinders 1812
12 Inspecting the cable pulleys 1812
13 Inspecting the function of the overload protection 1813
14 Inspecting the roller slewing ring connection 1813
15 Inspecting the mounting of the load bearing equipment 1813
16 Inspection of the tele extension with eccentric, illustration 1 1815
17 Inspection of change over pulleys, illustration 2 1815
18 Inspecting the oil and fuel reservoirs 1815
19 Inspection of the auxiliary reeving winch, towing winch and spare wheel winch 1815
20 Appendix 1816
8 04 Inspection of crane wire ropes 1826
1 Introduction 1827
2 Wire rope 1827
3 Operating behavior of steel ropes 1833
4 Condition of equipment that is functionally associated with the rope 1834
5 Rope inspection log 1834
6 Rope storage and marking 1834
7 Wire ropes and rope end connections 1834
8 Twisting caused by stretching in rotation-resistant ropes and its remedy 1839
9 Appendix 1 1843
10 Appendix 2 1845
11 Appendix 3 1847
12 Appendix 4 1847
8 07 Inspection of pneumatic brake system for disk brakes 1850
1 General 1851
2 Visual inspection 1851
3 Function and performance test 1851
4 Internal inspection of the wheel brake 1853
8 12 Inspection of safety switching on the relapse supports 1857
1 Luffing lattice jib 1859
8 14 Inspection of accumulator pressure in relapse cylinder 1864
1 Checking the accumulator pressure in relapse cylinder 1865
8 15 Inspection and maintenance of guy rods 1866
1 General 1867
2 Repeat inspection of guy rods 1867
9 00 General notes 1869
9 02 Supplementary service work 1870
1 Checks before start up 1871
2 Repair and maintenance tasks 1871
3 Important service tasks 1871
4 Maintenance notes for replacement parts 1872
5 Recommendations for travel operation 1872
6 Disposal of fuels and lubricants 1872
7 Tires 1872
90 00 Appendix 1881
90 01 Foreword to appendix 1882
1 Preface 1885
90 05 Update confirmation 1886
1 Update confirmation 1887
2 Customer information 1887
Index 1889
LIEBHERR MOBILE CRANE LTM1350-6.1 OPERATIONS MANUAL SN 071350 – PDF DOWNLOAD:
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