Liebherr R9200-410 Excavator SN 40117 Spare Parts Catalog 2023 – PDF

Description

Liebherr R9200-410 Excavator SN 40117 Spare Parts Catalog 2023

This is the full Liebherr R9200-410 spare parts catalog issued by Liebherr-Mining Equipment Colmar SAS and dated 09.02.2023. It is keyed to machine serial number 40117 and covers the complete R9200-410 build, from the basic machine and uppercarriage right through to the undercarriage, tracks, scraper, attachments, hydraulic installations, electrical systems, cab, and the working pump set. Every line item carries its Liebherr article number, position reference, and quantity, alongside exploded-view illustrations that show exactly how each assembly goes together.

If you own, maintain, or order parts for a Liebherr R9200-410 with serial number 40117, this document is the reference that turns a vague description of a failed component into the exact part number your dealer or parts desk needs. It is written for the people who actually keep the machine running: field mechanics, workshop technicians, maintenance planners, and parts managers.

File Details

• Manual type: Spare Parts Catalog
• Brand / Manufacturer: Liebherr
• Model: R9200-410
• Serial number: 40117
• Publication date: 09.02.2023
• Issued by: Liebherr-Mining Equipment Colmar SAS, Colmar, France
• Language: English
• Page count: approximately 1,472 pages
• File format: PDF (instant download, printable, readable on any device)

Chapters Covered in the R9200-410 Parts Catalog

• Basic Machine R-9200 (uppercarriage and undercarriage overview)
• Service Material — First 500 h service kit, 6,000 h service kit, lubricants
• Uppercarriage R9200 — attachments mounting parts, swing gear installation, slewing ring installation, driver installation, central lubricating system
• Service Station and connection service station (swing gear, rotary deck fuel filling, hydraulic oil, engine oil, splitter box)
• Coverings — hydraulic tank, cab elevation, motor panelling, pump box, oil radiator, water radiator
• Engine Bonnet, Inside Doors, Door Installation, Side Door, Door Left and Right
• Power Pack — engine add-on parts, motor support, air filter installation, gears installation, pump fixture, control valve installation, coupling installation, pumps aspiration, fan installation, radiator box installation, exhaust system, pump box, support installation
• Fuel consumption optimised kit and motor (QSK38-C 810 kW diesel engine as a spare part item)
• Gears Installation and pump distribution gear with cooling circuit pump
• Pump Fixture — variable displacement pumps, double pump, two-stage pump, construction kits
• Hydraulic Tank Installation, filter installation, return oil filter, mounting parts, locking parts
• Oil Cooler Installation and oil radiator box
• Hydraulic Installation Uppercarriage — piloting, pumps to valves blocks, rotary connection, attachment, charging circuit, swing, swing gear expansion tank, oil cooling fan drive, water cooling fan drive, return oil, leak oil, splitter box cooling, greasing system, ladder drive
• Control Valve Installation, high-pressure filter, accumulator mounting, control tubes installation, hydraulic installation control valve spool, oil pilot valves
• Operator’s Cab, cab elevation, cab with sliding window, driver’s seat, co-driver’s seat, arm rests, interior equipment, foot board, foot control
• Windshield washer system for elevation
• Gangway, slewing platform catwalk, hydraulic tank gangway, gangway cabin elevation, gangway pump box, tip-up ladder, access stairs
• Heating System — uppercarriage, cab elevation, heating power pack
• Air Conditioning — rotating deck, cab elevation, pump box, capacitor unit, evaporator installation, modification evaporator
• Fuel Tank Assembly and locking pieces, fuel system (engine fuel system, fuel system oil radiator box, fuel filling system, fuel system control valve, air-vent valve filter)
• Counterweight installation and counterweight
• Tool Equipment R9200 — lifting device uppercarriage, transport device rotating deck, lifting gear
• Undercarriage CPL — side frame right, side frame left, central piece complete, connection piece sides frame/central part, stop installation
• Side Frame Right and Left CPL — carrier roller installation, track roller installation, traction drive, cover installation, tension unit, chain guide
• Track roller B11, carrying roller B11, travel gear, brake, tumbler wheel, hydraulic attachment motor DMVA O 355 cm³/U
• Tracks — crawler chain CPL 800 mm, floor plate, track pad screw and nut, chain end link, master link assembly
• Scraper and scraper mounting parts
• Lower Covering and central part modification
• Double Air Condition, SIM card, cab with sliding window variant
• Quick Coupling for service station
• Gooseneck Boom 8500 mm — supply hoist cylinder, supply stick cylinder, supply bucket cylinder, central lubricating system, electrical installation boom retro 8.5 m, cylinder control brake, stickers and pin assemblies
• Hoist Cylinders Diameter 280 mm — hydraulic cylinder, hardware kit, piston, piston rod bearing, sealing sets
• Stick 3800 mm — supply bucket cylinder, shift lever, connecting link, automatic centralised lubrication, electrical installation stick retro 3.8 m, cylinder control brake, pins, guard rings
• Working Pump Set and related electric installation
• KIT Uppercarriage Sensors Assist-System, KIT angle sensor, KIT sensors assist-system
• OP EXC KIT position sensor boom (BH) and position sensor stick (BH), position sensor bucket (BH)
• Software Master PME1, KIT advanced technology, KIT pumps auto analysis
• Labels installation, gradeability information (MDG15) R9200
• STD painting — white/grey, special seafreight packing, delivery without hydraulic oil
• Full alphabetical index by description and by article number

Across roughly one and a half thousand pages, this catalog gives a Liebherr R9200-410 owner or workshop a complete, assembly-by-assembly map of the machine. Each major system is broken into its component groups, each group is illustrated with an exploded view keyed to position numbers, and each position number resolves to a Liebherr article number, a description, and the quantity used. That structure is what makes the difference between ordering a plausible-looking part and ordering the part that was actually fitted to serial number 40117 on the production line.

What This Spare Parts Catalog Delivers

The catalog is built for identification, not for repair procedure. What it gives you is the correct part number for anything from a single O-ring or washer through to complete assemblies such as a track roller, a carrying roller, a slewing drive, a swing gear, a hoist cylinder, or a working pump. Hydraulic blocks, pilot valves, control tubes, hose assemblies, clamps, fittings, sleeves, and sealing rings are all listed with their article numbers, so a hydraulic rebuild can be planned line-by-line rather than guessed at.

The same is true on the structural and sheet-metal side. Door installations, inside doors, engine bonnets, deflecting covers, louver shutters, lower coverings, guards, and railings are all itemised with their fasteners, washers, clamps, and buffers. Electrical systems are also covered, including cabling, clamps, cable looms, work lighting, cameras, sensors, and the associated mounting hardware, so that even smaller hardware items can be matched correctly.

How the Catalog Is Organised

Each section starts with an illustration or a set of illustrations that show the assembly in exploded form. Position numbers on the illustration correspond to a table underneath or alongside, which lists article number, quantity, and description. Sub-assemblies are given their own page and their own position numbers, so components that are supplied as a kit or as a complete unit are clearly separated from components that are supplied individually. Where a part exists in more than one variant, the catalog shows the variants side-by-side rather than leaving the reader to infer which one applies.

Consumables and service items are treated in the same way. The service kits for the first 500 hours, 1000 hours, 2000 hours, and 6000 hours are each laid out with their filter inserts, O-rings, supporting rings, seals, and filter cartridges listed by article number. The lubricants section covers hydraulic oils, biodegradable hydraulic oil, gear oils, and axle and gear oil with their specific Liebherr part numbers, so refilling and top-up quantities can be traced back to the catalogue rather than relying on memory.

Why a Serial-Specific Parts Catalog Matters

Liebherr builds the R9200-410 in configurations that evolve over time. Serial number 40117 anchors this catalog to one specific machine, which means the part numbers inside it match the build of that machine rather than a generic or superseded specification. On a mining excavator where a single hydraulic hose or a single seal can mean a full shift of downtime, having the correct serial-specific reference on hand avoids the costly loop of ordering a near-match, fitting it, finding it wrong, and repeating the process. The catalog also makes it possible to order complete assemblies with the right fasteners, clamps, and seals included, rather than rebuilding from individual items that may or may not be compatible.

Get the Right Part the First Time — Instant PDF Delivery

This Liebherr R9200-410 serial number 40117 spare parts catalog arrives as an instant PDF download once payment is complete. There is no shipping, no waiting for a physical binder, and no risk of a page being missing from a used printed copy. The file can be opened on a laptop in the workshop, on a tablet on the machine, or printed and kept in the toolroom, and it can be searched, zoomed, and marked up without damaging the original. For anyone maintaining or ordering parts for the R9200-410, this is the reference that keeps the machine working and the parts list accurate.