Link Belt 145X3 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 145X3 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 145X3 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :194
Downloadable : Yes
File Type : PDF

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Link Belt 145X3 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Link Belt 145X3 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 10
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 11
IDENTIFICATION NUMBERS 12
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 12
Excavator Identification Locations 12
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 12
Excavator (A) 12
Engine (B) 13
ID Label (B) 13
Component serial numbers 13
Structure protection (ROPS) 13
Cab protection (FOPS) (Optional) 14
DPD ID Number 14
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 15
SAFETY RULES 15
SAFETY AREA 15
UTILITY SAFETY 16
OPERATOR PRECAUTIONS 17
PERSONNEL 17
GENERAL 17
MOUNTING AND DISMOUNTING PRECAUTIONS 17
STARTING AND STOPPING PRECAUTIONS 17
OPERATING PRECAUTIONS 18
MAINTENANCE PRECAUTIONS 19
FUEL HANDLING PRECAUTIONS 19
BURN PREVENTION 20
HAZARDOUS CHEMICAL PRECAUTIONS 20
TRANSPORTING PRECAUTIONS 20
FIRE EXTINGUISHER 20
SEAT BELT PRECAUTIONS 20
QUICK COUPLER PRECAUTIONS 21
ENGINE PRECAUTIONS 21
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 21
DECALS 22
DECALS INSIDE THE CAB 22
1 KHP19120 24
A 24
B 24
C 25
2 KHP1941, KHP11720, KHP11730, KHP17380 26
3 KHP12170 27
4 KHP1484 27
5 KHP11590 27
6 KHP1247 27
7 KHP1587 28
8 KHP18190 28
9 KHP18380 28
10 KHP1316 (Blade) 28
11 KHP18640 29
12 KAP0859 (Blade type) 29
13 KHP1803 29
14 KHP21860 29
DECALS OUTSIDE OF THE CAB 30
1 KHP18170 31
2 KHP1534 31
3 KHP11470 31
4 KHP18180 31
5 KHP1535 32
6 KMP12371 (STD type)/KMP12381 (Blade type) 32
7 KHP0210 32
8 KHP1011 33
9 KHP1536 33
10 KHP1532 33
11 KHP1014 33
12 KHP12300 34
13 KHP15760 34
14 KHP18150 34
15 KHP20210 34
16 KHP18250 35
17 KHP12192 35
18 KHP1542 35
19 KHP1010 35
20 KHP18620 36
21 KHP15191 (STD/Blade type) 36
22 KHP15191 (STD type) 36
23 KHP18470 36
24 KHP13150 37
25 KHP18160 37
26 KHP1757 37
27 KHP20100 37
HAND SIGNALS 38
START THE ENGINE 38
SHUT DOWN THE ENGINE 38
COME TO ME 38
MOVE AWAY FROM ME 38
GO THIS FAR 38
RAISE LOAD OR TOOL 38
ALL STOP AND HOLD 39
EMERGENCY STOP 39
RAISE LOAD OR TOOL 39
LOWER LOAD OR TOOL 39
SLOWLY RAISE THE LOAD OR TOOL 39
SLOWLY LOWER THE LOAD OR TOOL 39
RAISE TOOL 40
TURN THE EXCAVATOR TO THE LEFT (SWING LOAD LEFT) 40
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) 40
LOWER TOOL 40
RAISE TOOL 40
LOWER TOOL 40
RETRACT ARM 41
EXTEND ARM 41
FILL TOOL 41
EMPTY TOOL 41
CHAPTER 4 – INSTRUMENTS AND CONTROLS 43
CAB 43
STEPS AND ACCESS HANDLES 44
POSITION OF THE CAB CONTROLS AND ACCESSORIES 45
OPERATOR’S SEAT 47
SEAT CONTROLS 48
SEAT HEIGHT ADJUSTMENT 49
SEAT ADJUSTMENT 49
RECLINING ADJUSTMENT 49
ARMREST 49
HEADREST 49
LUMBAR SUPPORT 49
SEATBELT 49
RIGHT-HAND CONTROL ARM 50
LEFT-HAND CONTROL ARM 51
FRONT CONSOLE 52
COMPUTER MONITOR DISPLAY 53
COMPUTER MONITOR CONTROLS 55
MENU DISPLAY SCREEN 56
MESSAGE DISPLAY LIST 57
HEATING, VENTILATION AND AIR-CONDITIONING CONTROL 59
CONTROL PATTERN SELECTOR VALVE 60
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 61
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 61
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 62
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 62
TRAVEL CONTROL 63
BLADE OPERATION 64
GATE LOCK 65
CAB LIGHT 66
COAT HANGER HOOK 66
CAB DOOR WINDOWS 66
CUP HOLDER 66
MAGAZINE RACK 67
FUSE BOX 68
CAB RADIO 69
TO OPERATE: 70
TO SELECT STATION 70
TO SET A STATION IN THE PRESETS 70
AUTO STORE MEMORY 70
CLOCK 70
AUXILIARY INPUT 70
SPEAKERS 70
WINDSHIELD 71
OPENING 71
CLOSING 72
LOWER FRONT WINDOW 73
SUN ROOF 73
AIR VENTS 74
REAR WINDOW 75
REAR VIEW MIRRORS 76
REAR VIEW CAMERA 76
FUEL TANK 77
ENGINE HOOD 77
WINDSHIELD WASHER RESERVOIR 78
SIDE DOORS 78
LEFT-HAND REAR SIDE DOOR 78
RIGHT-HAND FRONT SIDE DOOR 78
RIGHT-HAND REAR SIDE DOOR 79
TOWING POINT 79
LIFTING EYES 80
ANTI-VANDAL COVER 81
TO INSTALL 81
TO REMOVE AND STORE 81
CAB PROTECTION (ROPS AND FOPS) 82
CHAPTER 5 – OPERATING INSTRUCTIONS 83
BEFORE OPERATING THE EXCAVATOR 83
OPERATING THE EXCAVATOR 84
RUN-IN PERIOD 85
AFTER THE FIRST 50 HOURS 85
AFTER THE FIRST 250 HOURS 85
ANTI-THEFT PROTECTION DEVICE 86
TO SET PASSWORD 86
TO ACTIVATE THE ANTI-THEFT 86
TO UNLOCK THE ANTI-THEFT 86
STARTING THE ENGINE 87
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE 88
ENGINE AUTOMATIC WARM-UP 88
MANUAL ENGINE WARM-UP 88
HYDRAULIC FLUID WARM-UP 88
ENGINE OPERATION 89
STOPPING THE ENGINE 89
IN THE EVENT OF AN EMERGENCY 89
DIESEL PARTICULATE DIFFUSER 90
DPD GAUGE 90
AUTOMATIC RE-GEN 91
MANUAL RE-GEN 92
OPERATING THE EXCAVATOR IN COLD WEATHER 93
BATTERY 93
FUEL 93
ENGINE OIL 93
HYDRAULIC FLUID 93
COOLANT SOLUTION 93
OPERATING THE EXCAVATOR IN HOT WEATHER 93
BASIC OPERATION 94
SWING LOCK 94
TO SET THE SWING LOCK 94
EXCAVATOR TRAVEL 95
OPERATING THE EXCAVATOR IN WATER 97
PARKING THE EXCAVATOR 97
OPERATING THE EXCAVATOR ON SLOPING GROUND 98
TOWING THE EXCAVATOR 98
OPERATING THE BUCKET 99
FILLING 99
EXCAVATING METHOD 99
LOAD HANDLING100
LOAD HANDLING LIMITS CHART100
LOWERING THE ATTACHMENT IN THE EVENT OF AN EXCAVATOR FAILURE101
AUXILIARY HYDRAULIC CIRCUITS102
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)102
THUMB AUXILIARY HYDRAULICS (TAH)102
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)102
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL102
SECONDARY AUXILIARY HYDRAULICS (SAH)102
COMBINATION AUXILIARY HYDRAULICS (CAH)102
AFTERMARKET AUXILIARY HYDRAULIC KITS102
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS103
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW103
TO SELECT THE FLOW RATE OF THE PUMP104
TO SET THE PRESSURE FROM THE CAB105
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION107
ATTACHING A BUCKET107
RELEASING THE BUCKET110
MAINTENANCE CHECKS112
MAINTENANCE INSTRUCTIONS112
CHAPTER 6 – SERVICING INTERVALS113
SERVICING INTERVALS113
SERVICE SPECIFICATIONS113
HOURMETER113
DAILY INSPECTIONS114
GENERAL REMARKS114
ENGINE114
UPPERSTRUCTURE114
UNDERCARRIAGE114
ATTACHMENT114
AFTER STARTING THE ENGINE114
MAINTENANCE CHART115
Service points115
Intervals116
MAINTENANCE INFORMATION SCREEN119
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS121
FLUIDS AND LUBRICANTS121
HYDRAULIC FLUID121
TEMPERATURE CLIMATES121
HOT CLIMATES121
COLD CLIMATES121
TRANSMISSION COMPONENT OIL121
GREASE121
ENGINE OIL121
FUEL121
CONDITIONS APPLICABLE TO DIESEL FUEL121
FUEL STANDARDS121
FUEL STORAGE121
BIODIESEL FUEL122
BIODIESEL FUEL USAGE CONDITIONS122
BIODIESEL FUEL HANDLING122
ANTI-FREEZE/ANTI-CORROSION122
ENVIRONMENT122
LUBRICATION CHART123
LUBRICATION POINTS125
EVERY 1000 HOURS125
EVERY 250 HOURS126
Every 50 HOURS (blade type)126
TURNTABLE BEARING126
EVERY 500 HOURS126
GREASING THE TURNTABLE TEETH127
Every 500 hours127
GREASING THE SWING REDUCTION GEAR127
Every 2000 hours127
FLUID LEVELS128
EVERY 10 HOURS128
EVERY 250 HOURS128
ENGINE129
SERVICE SPECIFICATIONS129
ENGINE OIL LEVEL129
DRAINING, REPLACING THE OIL FILTER, AND FILLING 130
COOLING SYSTEM131
SERVICE SPECIFICATIONS131
COOLANT SOLUTION131
LEVEL131
DRAINING131
RINSING132
FILLING132
FUEL SYSTEM133
SERVICE SPECIFICATIONS133
DRAINING THE FUEL TANK133
FUEL PRE-FILTER134
CHANGING THE PRE-FILTER ELEMENT134
FUEL MAIN FILTER135
CHANGING THE FUEL MAIN FILTER135
FUEL FLUSHING SYSTEM136
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER137
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM138
HYDRAULIC SYSTEM139
SERVICE SPECIFICATIONS139
LEVEL IN THE RESERVOIR140
FILLING THE HYDRAULIC RESERVOIR140
PILOT FILTER REPLACEMENT140
REPLACING THE RESERVOIR BREATHER141
RETURN FILTER REPLACEMENT141
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN142
REPLACING THE HYDRAULIC FLUID142
RESERVOIR SEDIMENT REMOVAL143
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS144
HYDRAULIC PUMP144
ATTACHMENT CYLINDERS144
SWING REDUCTION GEAR144
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID145
HYDRAULIC FLUID145
CHECKING THE HYDRAULIC SYSTEM LINES145
AIR FILTER146
SERVICE SPECIFICATIONS146
INSPECTION146
CLEANING THE OUTER ELEMENT146
INSPECTING THE ELEMENT146
REPLACING THE ELEMENTS147
SWING REDUCTION GEAR148
SERVICE SPECIFICATIONS148
LEVEL148
DRAINING AND REFILLING148
TRAVEL REDUCTION GEARS150
SERVICE SPECIFICATIONS150
LEVEL150
DRAINING AND REFILLING150
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS151
TRACKS151
MAINTENANCE SPECIFICATIONS151
CLEANING151
CHECKING THE TENSION151
ADJUSTING THE TENSION152
TO INCREASE TENSION152
TO REDUCE TENSION152
TIGHTENING TORQUE OF THE TRACK SHOE153
TRACK ROLLERS AND IDLER WHEELS154
MAINTENANCE SPECIFICATIONS154
RADIATOR AND OIL COOLER155
MAINTENANCE SPECIFICATIONS155
CLEANING155
FAN AND ALTERNATOR BELT156
MAINTENANCE SPECIFICATIONS156
CHECKING THE TENSION156
ADJUSTING THE TENSION156
REPLACING THE BELT156
INSPECTING AND CLEANING THE EXCAVATOR157
MAINTENANCE SPECIFICATIONS157
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES157
SERVICE SPECIFICATIONS157
CAB PROTECTION (FOPS)157
SERVICE SPECIFICATIONS157
CHECKING FOR CYLINDER LEAKAGE158
REPLACING A BUCKET159
REMOVAL159
INSTALLATION159
FIRE EXTINGUISHER (NOT SUPPLIED)160
MAINTENANCE SPECIFICATIONS160
WELDING ON THE EXCAVATOR160
PLASTIC AND RESIN PARTS160
AIR CONDITIONING161
MAINTENANCE SPECIFICATIONS161
INSPECTION161
CLEANLINESS OF THE CONDENSER161
CHECKING THE BELT TENSION161
Tension Adjustment161
CHECKING THE LINES161
CLEANING THE FRESH AIR INTAKE FILTER161
CLEANING THE INSIDE AIR INTAKE FILTER162
CHECKING THE CHARGE STATE OF THE SYSTEM162
DIESEL PARTICULATE DIFFUSER (DPD)163
SERVICE SPECIFICATIONS163
HARDWARE TORQUE INSPECTION164
SERVICE SPECIFICATIONS164
ENGINE TROUBLESHOOTING165
CHAPTER 9 – ELECTRICAL SYSTEMS167
FUSES167
FUSE FUNCTIONS167
BATTERY DISCONNECT SWITCH169
BATTERY170
MAINTENANCE SPECIFICATION170
ACCESS TO THE BATTERIES170
CHECKING A BATTERY171
REPLACING A BATTERY 171
REMOVAL171
INSTALLATION171
CONNECTING ONE OR TWO BOOSTER BATTERIES172
ALTERNATOR172
MAINTENANCE SPECIFICATION172
STARTER MOTOR172
MAINTENANCE SPECIFICATION172
REPLACING A BULB173
CAB LIGHTING173
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT173
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS175
TRANSPORTING THE EXCAVATOR175
REMOVING THE ATTACHMENT FROM THE EXCAVATOR175
BY RAIL175
ON A TRAILER175
LOADING THE EXCAVATOR176
TIE DOWN ON TRANSPORT VEHICLE178
UNLOADING THE EXCAVATOR180
TRANSPORT SETTING FOR LONG ARM MACHINE180
DECAL180
LIFTING THE EXCAVATOR181
EXCAVATOR STORAGE182
PREPARATION FOR STORAGE182
PERIODICAL CHECKS182
STARTING UP AFTER STORAGE182
CHAPTER 11 – SPECIFICATIONS183
ENGINE183
ELECTRICAL SYSTEMS183
HYDRAULIC SYSTEM183
RELIEF VALVES PRESSURES:183
HYDRAULIC CYLINDERS:183
HYDRAULIC OIL FILTRATION:183
SWING:183
TRAVEL:183
WEIGHTS184
UNDERCARRIAGE184
SPECIFICATIONS PER TRACK ASSEMBLY184
CAPACITY OF SYSTEMS AND COMPONENTS184
ATTACHMENT184
DIGGING FORCE184
EXCAVATOR OVERALL DIMENSIONS185
WORKING RANGE186
LIFTING CAPACITIES – ISO RATINGS188
CHAPTER 12191
INDEX191

S.M 31/12/24