Link Belt 490X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 490X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

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Link Belt 490X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :259
Downloadable : Yes
File Type : PDF

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Link Belt 490X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

Link Belt 490X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 12
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 14
IDENTIFICATION NUMBERS 15
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 15
Excavator Identification Locations 15
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 15
Excavator (A) 15
Engine (B) 16
ID Label (B) 16
Component serial numbers 16
Structure protection (ROPS) 16
Cab protection (FOPS) (Optional) 17
Emission Label 17
DEF SCR Serial Number 17
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 19
SAFETY RULES 19
SAFETY AREA 19
UTILITY SAFETY 20
OPERATOR PRECAUTIONS 21
PERSONNEL 21
GENERAL 21
MOUNTING AND DISMOUNTING PRECAUTIONS 21
STARTING AND STOPPING PRECAUTIONS 21
OPERATING PRECAUTIONS 22
MAINTENANCE PRECAUTIONS 23
FUEL HANDLING PRECAUTIONS 24
BURN PREVENTION 24
HAZARDOUS CHEMICAL PRECAUTIONS 24
TRANSPORTING PRECAUTIONS 24
FIRE EXTINGUISHER 24
SEAT BELT PRECAUTIONS 25
QUICK COUPLER PRECAUTIONS 25
ENGINE PRECAUTIONS 25
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 25
DECALS 26
DECALS INSIDE THE CAB 26
1 KHP26991 27
A 27
B 27
C 28
D 28
E 28
F 28
2 KHP27560, KHP27000 29
3 KHP27020, KHP27030, KHP27270, KHP27250, KHP27260, KHP27240 29
4 KHP27210, KHP27130 31
5 KHP11590 32
6 KHP1247 32
7 KHP26680 32
8 KHP27080 32
9 KHP27680 33
10 KHP27040 33
11 KHP1803 33
12 KHP27070 33
13 KHP26690 34
14 KHP28430 34
DECALS OUTSIDE OF THE CAB 35
1 KHP26580 36
2 KHP26920 36
3 KHP26930 36
4 KHP26590 36
5 KHP26600 37
6 KHP26610 37
7 KHP26620 37
8 KHP26630 37
9 KHP26640 38
10 KHP26660 38
11 KHP26650 38
12 KTP13340 38
13 KTP13350 39
14 KHP26970 39
15 KHP26570 39
16 KHP12192 39
17 KHP15191 40
18 KHP25960 40
19 KHP26980 40
20 KHP25980 40
21 KHP25990 41
22 KHP26670 41
23 KHP26950 41
24 KHP27820 41
25 KHP27830 42
26 KHP31150 42
HAND SIGNALS 43
START THE ENGINE 43
SHUT DOWN THE ENGINE 43
COME TO ME 43
MOVE AWAY FROM ME 43
GO THIS FAR 43
RAISE LOAD OR TOOL 43
ALL STOP AND HOLD 44
EMERGENCY STOP 44
RAISE LOAD OR TOOL 44
LOWER LOAD OR TOOL 44
SLOWLY RAISE THE LOAD OR TOOL 44
SLOWLY LOWER THE LOAD OR TOOL 44
RAISE TOOL 45
TURN EXCAVATOR LEFT (SWING LOAD LEFT) 45
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) 45
LOWER TOOL 45
RAISE TOOL 45
LOWER TOOL 45
RETRACT ARM 46
EXTEND ARM 46
FILL TOOL 46
EMPTY TOOL 46
CHAPTER 4 – INSTRUMENTS AND CONTROLS 47
CAB 47
STEPS AND ACCESS HANDLES 48
POSITION OF THE CAB CONTROLS AND ACCESSORIES 50
OPERATOR’S SEAT 52
SEAT CONTROLS 53
SEAT HEIGHT ADJUSTMENT 54
SEAT ADJUSTMENT 54
RECLINING ADJUSTMENT 54
ARMREST 54
HEADREST 54
LUMBAR SUPPORT 54
SEAT HEATER 54
SEAT ANGLE ADJUSTMENT SECTION 54
SEATBELT 54
RIGHT-HAND CONTROL ARM 55
LEFT-HAND CONTROL ARM 57
FRONT RIGHT CONSOLE 58
MONITOR SWITCH 59
MONITOR DISPLAY 60
NORMAL DISPLAY MODE 62
LIST OF ICONS 63
EXPLANATION OF ICONS 65
WORK MODE 65
TRAVEL MODE 65
ATTACHMENTS 66
IDLE MODE 67
ENGINE COOLANT TEMPERATURE GAUGE 68
HYDRAULIC OIL TEMPERATURE GAUGE 68
HOUR METER/TRIP METER 69
FUEL GAUGE 70
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 70
GPS ICON 71
ANTENNA SENSITIVITY ICON 71
DATE/TIME DISPLAY 71
CAMERA ANGLE DISPLAY 72
WORKING LIGHT 73
FRONT WIPER 73
RADIO MUTE 74
AUTO PRESSURE BOOST/SEATBELT 74
ANTI-THEFT DEVICE 74
SCR RE-GEN (SCR regeneration) 74
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING 75
EXPLANATION OF MESSAGES AND ICONS 76
MESSAGE DISPLAY (RED) 77
MESSAGE DISPLAY (ORANGE) 79
MESSAGE DISPLAY (GREEN) 80
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 81
DEF LEVEL GAUGE 81
REFILL DEF DISPLAY 81
DEF ICON 81
OUTPUT REDUCTION ICON 81
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 82
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 82
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 82
USER INFORMATION MODE 84
EXPLANATION OF USER INFORMATION MODE 86
FUEL CONSUMPTION HISTORY 86
MACHINE STATUS 86
ENGINE PROTECTION FEATURE 86
ALTITUDE COMPENSATION 87
MAINTENANCE INFORMATION 87
DISPLAY CONFIGURATION 88
AUXILIARY HYDRAULICS CONFIGURATION 88
SCR CONFIGURATION 89
CONTROL PATTERN SELECTOR VALVE 90
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 92
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 92
BOOM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 93
ARM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 93
TRAVEL CONTROL 94
SINGLE PEDAL TRAVEL 94
GATE LOCK 95
LOCKED 95
RAISED 95
UNLOCKED 95
CAB LIGHT 96
COAT HANGER HOOK 96
CAB DOOR WINDOWS 96
CUP HOLDER 96
STORAGE TRAY 97
STORAGE COMPARTMENT 97
FUSE BOX 97
RADIO 98
RADIO ANTENNA 98
NAMES OF THE SECTIONS 98
TO LISTEN TO RADIO 99
MANUAL TUNING 99
AUTOMATIC STATION SELECTION (SEEK) 99
TO PRESET 99
AUTO PRESET 99
EXTERNAL INPUT100
AUX100
USB100
Bluetooth100
PAIRING OF BLUETOOTH101
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH101
ELIMINATION OF MEMORIES101
TIME ADJUSTMENT101
WINDSHIELD102
OPENING102
CLOSING103
LOWER FRONT WINDOW104
SUN ROOF104
AIR VENTS105
REAR WINDOW105
REAR VIEW MIRRORS106
MIRROR INSTALLATION AND ADJUSTMENT106
MIRROR A (ON THE CAB: UPPER)107
MIRROR B (ON THE HOUSE: RIGHT FRONT)107
MIRROR C (ON THE HOUSE: RIGHT CENTER)108
REAR VIEW CAMERA109
REAR VIEW CAMERA109
CAMERA GUIDELINES109
WAVES (IF EQUIPPED)110
ERROR IN REAR VIEW MONITOR111
RANGE WHERE NO IMAGE IS DISPLAYED113
FUEL TANK114
ENGINE HOOD114
FRONT STRAGE BOX115
WINDSHIELD WASHER RESERVOIR115
SIDE DOOR116
RIGHT DOOR116
LEFT DOOR116
TOWING POINT117
LIFTING EYES117
ANTI-VANDAL COVER118
TO INSTALL118
TO REMOVE AND STORE118
CAB PROTECTION (ROPS AND FOPS)119
CHAPTER 5 – OPERATING INSTRUCTIONS121
BEFORE OPERATING THE EXCAVATOR121
OPERATING THE EXCAVATOR122
RUN-IN PERIOD123
AFTER THE FIRST 50 HOURS123
AFTER THE FIRST 250 HOURS123
STARTING THE UNIT124
SECURITY FUNCTION124
USE OF SECURITY FUNCTION124
STARTING THE ENGINE125
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE126
ENGINE AUTOMATIC WARM-UP126
MANUAL ENGINE WARM-UP126
HYDRAULIC FLUID WARM-UP126
ENGINE OPERATION127
STOPPING THE ENGINE127
IN THE EVENT OF AN EMERGENCY127
SCR SYSTEM128
SCR QUICK REFERENCE GUIDE128
SCR SYSTEM WARNING MESSAGES128
SCR SYSTEM REFILL DEF129
WHEN DEF RUNS OUT130
“CHECK SCR SYSTEM”Warning130
SCR SYSTEM DETECTS REPEAT PROBLEM132
OUTPUT REDUCTION CANCEL133
SCR RE-GEN (SCR regeneration)134
SCR RE-GEN icon134
AUTO SCR RE-GEN134
MANUAL SCR RE-GEN135
MANUAL SCR RE-GEN mode136
OPERATING THE EXCAVATOR IN COLD WEATHER137
BATTERY137
FUEL137
ENGINE OIL137
HYDRAULIC FLUID137
COOLANT SOLUTION137
OPERATING THE EXCAVATOR IN HOT WEATHER137
BASIC OPERATION138
SWING LOCK138
TO SET THE SWING LOCK138
EXCAVATOR TRAVEL139
OPERATING THE EXCAVATOR IN WATER141
PARKING THE EXCAVATOR141
OPERATING THE EXCAVATOR ON SLOPING GROUND142
TOWING THE EXCAVATOR142
OPERATING THE BUCKET143
FILLING143
EXCAVATING METHOD143
LOAD HANDLING144
LIFTING CAPACITIES CHART144
LOWERING THE ATTACHMENT IN THE EVENT OF AN EXCAVATOR FAILURE145
AUXILIARY HYDRAULIC CIRCUITS146
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)146
THUMB AUXILIARY HYDRAULICS (TAH)146
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)146
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL146
SECONDARY AUXILIARY HYDRAULICS (SAH)146
COMBINATION AUXILIARY HYDRAULICS (CAH)146
AFTERMARKET AUXILIARY HYDRAULIC KITS146
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS147
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW148
TO SELECT THE FLOW RATE OF THE PUMP148
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION149
LONG FRONT ATTACHMENT OPERATION150
CHAPTER 6 – SERVICING INTERVALS151
SERVICING INTERVALS151
SERVICE SPECIFICATIONS151
HOURMETER151
DAILY INSPECTIONS152
GENERAL REMARKS152
ENGINE152
UPPERSTRUCTURE152
UNDERCARRIAGE152
ATTACHMENT152
AFTER STARTING THE ENGINE152
MAINTENANCE CHART153
SERVICE POINTS153
SERVICING INTERVALS154
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS157
FLUIDS AND LUBRICANTS157
HYDRAULIC FLUID157
TEMPERATURE CLIMATES157
HOT CLIMATES157
COLD CLIMATES157
TRANSMISSION COMPONENT OIL157
GREASE157
ENGINE OIL157
FUEL157
CONDITIONS APPLICABLE TO DIESEL FUEL157
FUEL STANDARDS157
FUEL STORAGE157
BIODIESEL FUEL158
BIODIESEL FUEL USAGE CONDITIONS158
BIODIESEL FUEL HANDLING158
ANTI-FREEZE/ANTI-CORROSION158
ENVIRONMENT158
DEF159
PROPERTIES OF DEF159
STORING DEF159
ADDING DEF160
SAMPLING PROCEDURE162
ENGINE OIL SAMPLING162
HYDRAULIC OIL SAMPLING162
LUBRICATION CHART164
LUBRICATION POINTS166
Provisional166
EVERY 1000 HOURS (EMS: easy maintenance system)166
EVERY 50 HOURS167
TURNTABLE BEARING168
EVERY 500 HOURS168
GREASING THE TURNTABLE TEETH168
EVERY 500 HOURS168
GREASING THE SWING REDUCTION GEAR168
EVERY 2000 HOURS168
FLUID LEVELS169
Provisional169
EVERY 10 HOURS169
EVERY 250 HOURS169
ENGINE170
SERVICE SPECIFICATIONS170
ENGINE OIL LEVEL170
DRAINING, REPLACING THE OIL FILTER, AND FILLING 170
COOLING SYSTEM172
SERVICE SPECIFICATIONS172
COOLANT SOLUTION172
LEVEL172
DRAIN172
RINSING173
FILLING174
FUEL SYSTEM175
SERVICE SPECIFICATIONS175
DRAINING THE FUEL TANK175
FUEL PRE-FILTER176
CHANGING THE PRE-FILTER ELEMENT176
FUEL MAIN FILTER177
CHANGING THE FUEL MAIN FILTER177
FLUSHING FUEL SYSTEM177
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER178
DEF SYSTEM179
SERVICE SPECIFICATIONS179
REPLACEMENT OF SUPPLY MODULE FILTER179
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM180
HYDRAULIC SYSTEM181
SERVICE SPECIFICATIONS181
LEVEL IN THE RESERVOIR182
FILLING THE HYDRAULIC RESERVOIR182
PILOT FILTER REPLACEMENT182
REPLACING THE RESERVOIR BREATHER183
RETURN FILTER REPLACEMENT183
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN184
REPLACING THE HYDRAULIC FLUID184
RESERVOIR SEDIMENT REMOVAL185
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS186
HYDRAULIC PUMP186
ATTACHMENT CYLINDERS186
SWING REDUCTION GEAR186
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID187
HYDRAULIC FLUID187
CHECKING THE HYDRAULIC SYSTEM LINES187
AIR FILTER188
SERVICE SPECIFICATIONS188
INSPECTION188
CLEANING THE OUTER ELEMENT188
INSPECTING THE ELEMENT188
REPLACING THE ELEMENTS189
SWING REDUCTION GEAR190
SERVICE SPECIFICATIONS190
LEVEL190
DRAINING AND REFILLING190
TRAVEL REDUCTION GEARS191
SERVICE SPECIFICATIONS191
LEVEL191
DRAINAGE AND SUPPLY191
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS193
TRACKS193
MAINTENANCE SPECIFICATIONS193
CLEANING193
CHECKING THE TENSION194
ADJUSTING THE TENSION194
TO INCREASE TENSION194
TO REDUCE TENSION194
TIGHTENING TORQUE OF THE TRACK SHOE195
TRACK ROLLERS AND IDLER WHEELS196
MAINTENANCE SPECIFICATIONS196
RADIATOR AND OIL COOLER197
MAINTENANCE SPECIFICATIONS197
CLEANING197
FAN AND ALTERNATOR BELT199
MAINTENANCE SPECIFICATIONS199
CHECKING THE TENSION199
ADJUSTING THE TENSION199
REPLACING THE BELT200
INSPECTING AND CLEANING THE EXCAVATOR201
MAINTENANCE SPECIFICATIONS201
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES201
SERVICE SPECIFICATIONS201
CAB PROTECTION (FOPS)201
SERVICE SPECIFICATIONS201
CHECKING FOR CYLINDER LEAKAGE202
REPLACING A BUCKET203
REMOVAL203
INSTALLATION203
FIRE EXTINGUISHER (NOT SUPPLIED)204
MAINTENANCE SPECIFICATIONS204
WELDING ON THE EXCAVATOR204
PLASTIC AND RESIN PARTS205
AIR CONDITIONING206
MAINTENANCE SPECIFICATIONS206
INSPECTION206
CLEANLINESS OF THE CONDENSER206
CHECKING THE BELT TENSION206
TENSION ADJUSTMENT206
CHECKING THE LINES206
CLEANING THE FRESH AIR INTAKE FILTER206
CLEANING THE INSIDE AIR INTAKE FILTER207
CHECKING THE CHARGE STATE OF THE SYSTEM207
INSPECTION OF GAS SPRING208
HARDWARE TORQUE INSPECTION209
SERVICE SPECIFICATIONS209
ENGINE TROUBLESHOOTING210
CHAPTER 9 – ELECTRICAL SYSTEMS213
FUSES213
FUSE FUNCTION214
BATTERY DISCONNECT SWITCH215
BATTERY216
MAINTENANCE SPECIFICATION216
ACCESS TO THE BATTERIES216
CHECKING A BATTERY217
REPLACING A BATTERY 217
REMOVAL217
INSTALLATION217
CONNECTING ONE OR TWO BOOSTER BATTERIES218
ALTERNATOR218
MAINTENANCE SPECIFICATION218
STARTER MOTOR218
MAINTENANCE SPECIFICATION218
REPLACING A BULB219
CAB LIGHTING219
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT219
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS221
TRANSPORTING THE EXCAVATOR221
REMOVING THE ATTACHMENT FROM THE EXCAVATOR221
HOW TO REMOVE THE COUNTERWEIGHT222
REMOVAL222
PRECAUTIONS DURING INSTALLATION222
HOW TO EXTEND AND RETRACT SIDE FRAMES223
RETRACTION OF SIDE FRAMES223
EXTENSION OF SIDE FRAMES224
BY RAIL225
ON A TRAILER225
CONTROL PANEL OPERATION WHEN LOADING225
LOADING THE EXCAVATOR225
TIE DOWN ON TRANSPORT VEHICLE227
UNLOADING THE EXCAVATOR229
LIFTING THE EXCAVATOR230
DISASSEMBLY BEFORE TRANSPORT231
GUARDRAIL231
DISASSEMBLY WEIGHT232
EXCAVATOR STORAGE233
PREPARATION FOR STORAGE233
PERIODICAL CHECKS233
STARTING UP AFTER STORAGE233
CHAPTER 11 – SPECIFICATIONS235
ENGINE235
ELECTRICAL SYSTEMS235
HYDRAULIC SYSTEM235
HYDRAULIC PUMPS:235
RELIEF VALVES PRESSURES:235
HYDRAULIC CYLINDERS:235
HYDRAULIC OIL FILTRATION:235
SWING:235
TRAVEL:235
STD Excavator type235
MASS Excavator type236
WEIGHTS236
Provisional236
STD Excavator type236
MASS Excavator type236
UNDERCARRIAGE236
SPECIFICATIONS PER TRACK ASSEMBLY236
STD Excavator type236
MASS Excavator type236
CAPACITY OF SYSTEMS AND COMPONENTS237
ATTACHMENT237
Provisional237
STD Excavator type237
MASS Excavator type237
DIGGING FORCE237
Provisional237
STD Excavator type237
MASS Excavator type237
EXCAVATOR OVERALL DIMENSIONS238
Provisional238
STD Excavator type238
MASS Excavator type239
WORKING RANGE240
Provisional240
STD Excavator type240
MASS Excavator type242
RemoteCARE244
DECLARATION FCC & CE 245
DOCUMENT246
EPA247
EPA (FR)250
CARB253
CHAPTER 12255
INDEX255

S.M 31/12/24