Linkbelt 210X4 210X4 LF Hydraulic Excavator Service Manual WLSM2107-09LX – PDF DOWNLOAD

Description

Linkbelt 210X4 210X4 LF Hydraulic Excavator Service Manual WLSM2107-09LX – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 210X4 210X4 LF Hydraulic Excavator Service Manual WLSM2107-09LX – PDF DOWNLOAD

Language : English
Pages : 2262
Downloadable : Yes
File Type : PDF
Size: 115 MB

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Linkbelt 210X4 210X4 LF Hydraulic Excavator Service Manual WLSM2107-09LX – PDF DOWNLOAD

SAFETY 1-1 19389787-1en
Safety, general information and standard torque data 1-2 38637039-0en
General Information 1-3 78709558-3en
Standard Torque Data For Cap Screws And Nuts 1-11 85783483-0en
Protection of Electric/Electronics System During Charging or Welding 1-12 25067536-0en
A LOWER 2-1 71777125-1en
Main Equipment Table 2-3 78443383-0en
Main Equipment Structure and Operation Explanation 2-5 71646005-0en
Port Diagram 2-20 89929564-0en
Basic Functions 2-21 28190417-0en
Removal and Installation of Track 2-23 60049824-0en
Removal and Installation of Roller 2-29 43752628-0en
Removal and Installation of Drive Sprocket 2-46 33101343-6en
Removal and Installation of Take-up Roller 2-49 58088989-2en
Assembly and Disassembly of Take-up Roller 2-51 47665483-7en
Removal and Installation of Grease Cylinder 2-59 83612405-4en
Assembly and Disassembly of Tension Shock Absorber 2-61 97862528-3en
Removal and Installation of Center Joint 2-65 96517805-0en
Assembly and Disassembly of Center Joint 2-69 65948269-3en
Removal and Installation of Travel Motor 2-76 29771973-4en
Assembly and Disassembly of Travel Motor 2-81 51874242-3en
Maintenance Standards 2-134 16266917-1en
Pressure Measurement and Adjustment Procedures 2-141 83246188-1en
Drain Volume Measurement Procedures 2-142 72272769-0en
Air Bleed Procedure 2-144 76863098-0en
B C SWING UNIT, COUNTERWEIGHT 3-1 97410031-1en
Main Equipment Table 3-2 78443383-0en
Main Equipment Structure and Operation Explanation 3-3 71646005-0en
Port Diagram 3-13 89929564-0en
Basic Functions 3-14 28190417-0en
Removal and Installation of Swing Unit 3-19 50574094-0en
Assembly and Disassembly of Swing Motor 3-23 69583460-5en
Assembly and Disassembly of Swing Motor (LF) 3-46 99747653-0en
Assembly and Disassembly of Swing Reduction Gear 3-62 61287321-0en
Removal and Installation of Counterweight 3-67 93429555-3en
Pressure Measurement and Adjustment Procedures 3-70 83246188-1en
Drain Volume Measurement Procedures 3-71 72272769-0en
Air Bleed Procedure 3-72 76863098-0en
H ENGINE 4-1 53979139-1en
Main Equipment Table 4-7 78443383-0en
Basic Functions 4-8 28190417-0en
Main Data 4-61 42417194-2en
Contents
1
Function, Structure, Operation 4-63 52371542-2en
Function, structure, operation (SCR) 4-121 27929211-1en
SCR Control System Inspection 4-151 78058558-2en
Explanation of SCR Operation 4-152 95238910-2en
Diagnosis for Each Symptom 4-154 21805842-1en
Diagnosis for Each Symptom 4-159 35120819-0en
Functional Inspection 4-171 69663730-0en
Removal and Installation of Engine Assembly 4-179 77825812-4en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 4-184
78628914-1en
Removal and Installation of Turbo Charger 4-194 42858817-3en
Removal and Installation of EGR Valve (if equipped) 4-201 32547506-1en
Removal and Installation of Engine Hood 4-208 81641791-0en
Removal and Installation of SCR 4-210 22249628-1en
Removal and installation of Silicon Controlled Rectifier Catalyst 4-212 51884126-1en
Removal and Installation of Cylinder Head Cover 4-218 78412812-0en
Removal and Installation of Cylinder Block 4-263 75278091-0en
Lubrication System 4-316 70203119-0en
Cooling System 4-359 69949934-0en
Induction System 4-374 35136601-1en
Exhaust System 4-375 48741304-1en
Aux Emission Control Devices System 4-379 40110763-1en
Removal and Installation of Exhaust Manifold 4-391 78382524-0en
Removal and Installation of Fuel Tank 4-401 65150023-0en
Removal and Installation of Urea Pump 4-405 76020255-1en
Removal and Installation of Urea Solution Tank 4-407 98954852-3en
Removal and Installation of Fuel Supply Pump 4-409 18906180-0en
Removal and Installation of Common Rail Assembly 4-414 24718817-0en
Removal and Installation of Injector 4-421 31274146-0en
Removal and installation of Idle Gear 4-430 35451685-1en
Removal and installation of Inlet Cover 4-468 95644086-1en
Removal and installation of Crankshaft 4-482 96199018-1en
Removal and installation of Piston 4-535 92033901-1en
Removal and installation of Camshaft 4-574 99853686-1en
Removal and installation of Flywheel 4-582 49737831-1en
Removal and installation of Crankshaft Front Oil Seal 4-585 72466584-1en
Removal and installation of Crankshaft Rear Oil Seal 4-589 92580364-1en
Removal and installation of Rocker Arm Shaft 4-593 20876661-1en
Removal and installation of Valve Spring 4-601 17489655-1en
Removal and installation of Valve Stem Oil Seal 4-610 33684580-1en
Removal and installation of Front Cover 4-619 66315508-1en
Removal and installation of Intake Throttle Valve 4-627 84766342-1en
Removal and Installation of Starter Motor 4-628 47128180-3en
Removal and Installation of Alternator 4-636 43489309-0en
Removal and Installation of Glow Plug 4-644 45292928-0en
Removal and Installation of Suction Control Valve 4-645 74896489-0en
Removal and installation of Fuel Filter 4-648 70596988-1en
Removal and installation of Relief Valve 4-651 41397729-1en
Contents
2
Removal and installation of Fuel Filter Element 4-654 28551690-1en
Removal and Installation of Fuel filter pressure 4-658 41943855-1en
Removal and Installation of Engine coolant temperature sensor 4-659 72826315-1en
Removal and Installation of CKP sensor 4-660 92654264-1en
Removal and Installation of CMP sensor 4-661 11296113-1en
Removal and Installation of Oil pressure sensor 4-662 71303987-1en
Removal and installation of Pressure Sensor/Boost Temperature Sensor 4-663 30684379-1en
Removal and Installation of IMT sensor 4-664 42362214-1en
Removal and installation of Charge Air Cooler Temperature Sensor 1 4-665 94613570-1en
Sampling Procedure 4-666 38464543-0en
Removal and Installation of Exhaust gas temperature sensor 4-667 83790917-1en
Removal and installation of EGR Gas Temperature Sensor 1 4-669 85535450-1en
Removal and installation of EGR Gas Temperature Sensor 2 4-670 21977257-1en
Removal and installation of NOx Sensor 4-672 96418407-1en
Removal and Installation of Exhaust gas temperature sensor 3 4-675 10879967-1en
Removal and installation of DEF Sensor 4-677 55572903-1en
Engine-related Diagnostic Trouble Code List 4-678 99630402-3en
Engine-side Trouble 4-687 16577120-0en
Data Reference Values 4-864 49437404-1en
J HYDRAULIC EQUIPMENT (PUMP, OPERATION SYSTEM VALVE) 5-1 68276312-1en
Main Equipment Table 5-5 78443383-0en
Basic Functions 5-10 28190417-0en
Port Diagram 5-29 89929564-0en
Hydraulic Pump 5-42 71826868-0en
Control Valve 5-63 56107455-0en
5 Stack Solenoid Valve Operation Explanation 5-94 87031521-0en
Upper Pilot Valve (remote control valve) 5-95 25350181-0en
Travel Pilot Valve (remote control valve) 5-101 39613125-0en
Cushion Valve 5-107 11949795-0en
Selector Valve (2-way) 5-112 32379090-0en
Direction Valve (3-direction) 5-115 30102944-0en
6 Stack Proportional Valve (Pilot) 5-118 71721153-0en
Electromagnetic Relief Valve 5-120 64662087-0en
Removal and Installation of Hydraulic Tank 5-124 43310849-4en
Removal and Installation of Hydraulic Pump 5-127 34901006-0en
Removal and Installation of Pump coupling 5-131 34418244-1en
Removal and Installation of Control Valve 5-133 50199067-0en
Removal and Installation of Travel Remote Control Valve 5-138 89439321-1en
Removal and Installation of Operation Remote Control Valve 5-142 14130834-4en
Removal and Installation of 5 Stack Solenoid 5-150 87116606-3en
Removal and Installation of Cushion Valve 5-152 87903301-1en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 5-154 59889726-0en
Pump Main Unit Maintenance Standards 5-164 54580195-0en
Regulator Maintenance Standards 5-172 86103035-0en
Assembly and Disassembly of Control Valve 5-187 72743984-0en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 5-208 80887250-1en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 5-219 23581849-0en
Contents
3
Assembly and Disassembly of Cushion Valve 5-232 38410900-0en
Procedures for Assembly and Disassembly of 6 Stack Proportional Valve (Pilot) 5-236 14101325-0en
Pressure Measurement and Adjustment Procedures 5-242 83246188-1en
Hydraulic Pump Flow Measurement Procedures 5-261 62052930-0en
Air Bleed Procedure 5-265 76863098-0en
Sampling Procedure 5-266 38464543-0en
Hydraulic Equipment Layout 5-267 81702821-0en
Overall View 5-268 29171755-0en
N CAB 6-1 25744330-1en
Removal and Installation of Operator’s Seat 6-2 29749369-0en
Removal and Installation of Cab Assembly 6-3 44037089-5en
Removal and Installation of Wiper 6-8 25113440-4en
Removal and Installation of Cab Front Glass 6-9 51688380-4en
Removal and Installation of Right-side Window Glass 6-11 20957683-1en
Removal and Installation of Door (Upper) Sash Glass 6-16 88900412-1en
Window Lock Adjustment Procedures 6-21 90955407-5en
Removal and Installation of Housing Guardrail 6-23 76560728-0en
Tightening torque 6-24 29026121-4en
R ELECTRICAL PARTS 7-1 18400544-1en
Basic Functions 7-3 28190417-0en
Service Support 7-29 30914595-0en
Connection Connector Pin Layout 7-150 81470562-0en
Sequence Circuit Diagram 7-152 95593007-0en
Electrical Equipment Layout Diagram 7-167 56582645-0en
Removal and Installation of Wiper Controller 7-202 51905383-4en
Removal and Installation of Wiper Motor 7-203 60222373-1en
Removal and Installation of ECM 7-205 37149170-1en
Removal and Installation of Main Controller 7-206 35550813-0en
Removal and Installation of DCU 7-207 63452717-0en
Removal and Installation of Monitor 7-208 51691250-2en
Removal and Installation of Rear View Camera 7-209 83779341-0en
Removal and Installation of Side Camera (right) 7-210 43100996-0en
Removal and Installation of Side Camera (Left) 7-211 35072143-0en
Removal and Installation of FVM Controller 7-212 75916970-1en
How to Set FVM 7-213 33847448-0en
Air Conditioner Overall Diagram 7-218 70666574-0en
Assembly and Disassembly of Unit 7-256 80491730-0en
Removal and Installation of Compressor 7-259 20570260-4en
Removal and Installation of Condenser 7-260 75115462-5en
Removal and Installation of Receiver Dryer 7-262 67605030-3en
Work Precautions 7-264 23051033-6en
V ATTACHMENTS 8-1 84181484-1en
Main Equipment Table 8-3 78443383-0en
Maintenance Standards 8-5 16266917-1en
Removal and Installation of Bucket Cylinder 8-29 55586201-3en
Removal and Installation of Arm Cylinder 8-32 37871326-0en
Removal and Installation of Arm Cylinder (LF) 8-36 62447922-0en
Removal and Installation of Boom Cylinder 8-40 69143936-5en
Removal and Installation of Boom Cylinder (LF) 8-45 86765292-0en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder 8-50 71081947-0en
HBCV 8-88 83156430-0en
Port Diagram 8-105 89929564-0en
Air Bleed Procedure 8-106 76863098-0en
Removal and Installation of HBCV 8-108 95886020-0en
Removal and Installation of Arm HBCV 8-109 91814831-4en
Removal and Installation of Boom HBCV 8-110 72324035-3en
Removal and Installation of Bucket 8-112 32138276-1en
Removal and Installation of Bucket Link 8-114 16837847-3en
Removal and Installation of Bucket Link (LF) 8-116 19696892-1en
Removal and Installation of Arm 8-118 66485547-0en
Removal and Installation of Arm (LF) 8-120 91025183-0en
Removal and Installation of Boom 8-122 42533259-0en
Removal and Installation of Boom (LF) 8-131 95759405-1en
Z OTHER 9-1 68145258-1en
Change from Type 6 9-4 58609717-1en
Specifications 9-14 53620175-0en
Specifications (LF) 9-19 55444898-0en
Arm Dimension 9-24 31180251-0en
Main Unit Weight 9-30 12343363-0en
Bolt Size and Torque Table 9-35 30335582-1en
Overall View 9-40 34508823-0en
WORK RANGE DIAGRAM 9-44 20473064-1en
New Machine Performance Judgment Table 9-50 72039816-1en
FLUIDS AND LUBRICANTS 9-62 18850575-0en
Main-Unit-related Diagnostic Trouble Code List 9-63 70292507-4en
Main Unit-side Trouble 9-66 14139955-0en
List of special tools 9-177 95642836-0en
Paint Colors 9-216 30599557-0en
Abbreviation 9-218 55975748-0en
Contents

DESCRIPTION:

Linkbelt 210X4 210X4 LF Hydraulic Excavator Service Manual WLSM2107-09LX – PDF DOWNLOAD

General Information:
Cleaning
Clean the metal parts with a cleaning fluid or steamer that meets standards. (except for the bearing) After cleaning the parts, let them dry well and inject oil into all parts. Inject oil into the bearing after letting it dry.
Inspection
When disassembling parts, inspect all the parts. Replace any worn or damaged parts. Inspect them thoroughly to prevent early failures.
Bearing
If the bearing is loose, replace it. Install the bearing after air drying it.
Needle bearing
When inserting the needle bearing, be careful not to scratch it.
Inject grease into the location where the needle bearing is to be inserted.
Gear
Check for any wear or damage.
Oil seals, O-rings, gaskets
Always install new oil seals, O-rings, and gaskets. Inject grease into the locations where oil seals and O-rings are to be inserted.
Shaft
Check for any wear or damage. Check the oil seal on the bearing and damaged shaft.
Service parts
Install genuine LBX Link-Belt service parts. When ordering parts, see the parts catalog that has genuine LBX Link-Belt part numbers listed. Any failures caused by installing a nongenuine part are not covered by the warranty.
Lubrication (fuel, hydraulic oil)

• Use oils from specified manufacturers or the ones specified in the operator’s manual or Service Manual.
• Any failures caused by using other fuel or hydraulic oil than specified are not covered by the warranty.

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