Linkbelt 245X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Description

Linkbelt 245X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

FILE DETAILS:

Linkbelt 245X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

Language : English
Pages :251
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Linkbelt 245X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

General Information

• Cleaning Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts. If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns.
• Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted. Gear Check that there is no wear and no damage. Oil seal, O-ring, gasket Always install new oil seals, O-rings, and gaskets. Apply grease to sections where oil seals and O-rings will be inserted. Shaft Check that there is no wear and no damage. Check the bearings and check for damaged oil seals on the shaft.
• Service parts Install LBX Link-Belt genuine service parts. When placing an order, check the parts catalog. It contains the LBX Link-Belt genuine part numbers. Any breakdowns arising from the installation of non-genuine parts are not covered by the warranty. Lubricants (fuel, hydraulic oil) Use the oil from the specified company or specified in the operator’s manual or service manual. Any breakdowns arising from any fuel or hydraulic oil other than those specified are not covered by the warranty.

TABLE OF CONTENTS:

Linkbelt 245X4 HYDRAULIC EXCAVATOR OPERATOR’S MANUAL – PDF DOWNLOAD

OPERATOR’S MANUAL 1
CHAPTER 1 – TO THE OWNER 7
LINK-BELT TECHNICAL MANUALS 7
CHAPTER 2 – EXCAVATOR COMPONENTS 9
EXCAVATOR COMPONENTS 9
ENGINE COMPONENTS 11
RIGHT, LEFT, FRONT AND REAR OF THE EXCAVATOR 12
IDENTIFICATION NUMBERS 13
TYPE, SERIAL NUMBER AND YEAR OF MANUFACTURE 13
Excavator Identification Locations 13
EXCAVATOR SERIAL NUMBER AND ENGINE SERIAL NUMBER 13
Excavator (A) 13
Engine (B) 14
ID Label (B) 14
Component serial numbers 14
Structure protection (ROPS) 14
Cab protection (FOPS) (Optional) 15
Emission Label 15
DEF SCR Serial Number 15
CHAPTER 3 – SAFETY, DECALS, AND HAND SIGNALS 17
SAFETY RULES 17
SAFETY AREA 17
UTILITY SAFETY 18
OPERATOR PRECAUTIONS 19
PERSONNEL 19
GENERAL 19
MOUNTING AND DISMOUNTING PRECAUTIONS 19
STARTING AND STOPPING PRECAUTIONS 19
OPERATING PRECAUTIONS 20
MAINTENANCE PRECAUTIONS 21
FUEL HANDLING PRECAUTIONS 22
BURN PREVENTION 22
HAZARDOUS CHEMICAL PRECAUTIONS 22
TRANSPORTING PRECAUTIONS 22
FIRE EXTINGUISHER 22
SEAT BELT PRECAUTIONS 23
QUICK COUPLER PRECAUTIONS 23
ENGINE PRECAUTIONS 23
SPECIFIC PRECAUTIONS TO THIS EXCAVATOR 23
DECALS 24
DECALS INSIDE THE CAB 24
1 KHP33780 25
A 25
B 25
C 26
D 26
E 26
F 26
2 KHP29000 27
3 KHP26690 27
4 KHP11590 27
5 KHP27680 27
6 KHP1247 28
7 KHP27040 28
8 KHP27080 28
9 KRP24030, KRP25300 29
10 KHP34750 29
11 KHP1803 30
12 KAP0859 (Blade) 30
DECALS OUTSIDE OF THE CAB 31
1 KHP26580 32
2 KHP26920 32
3 KHP26930 32
4 KHP26590 32
5 KHP26600 33
6 KHP26610 33
7 KHP26620 33
8 KHP26630 33
9 KHP26640 34
10 KHP26660 34
11 KHP26650 34
12 KRP24140, KRP24600 35
13 KHP26960 35
14 KHP26970 36
15 KHP26570 36
16 KHP12192 36
17 KHP15191 36
18 KHP25960, KHP30470 37
19 KHP26980 37
20 KHP33120 38
21 KHP34730 38
22 KHP27830 38
23 KHP26950 38
24 KHP27820 39
25 KHP32700 39
26 KHP25980 39
27 KHP25990 39
28 KHP34060 40
HAND SIGNALS 41
START THE ENGINE – HAND SIGNAL 41
SHUT DOWN THE ENGINE – HAND SIGNAL 41
COME TO ME – HAND SIGNAL 41
MOVE AWAY FROM ME – HAND SIGNAL 41
GO THIS FAR – HAND SIGNAL 41
RAISE LOAD OR TOOL – HAND SIGNAL 41
ALL STOP AND HOLD – HAND SIGNAL 42
EMERGENCY STOP – HAND SIGNAL 42
RAISE LOAD OR TOOL – HAND SIGNAL 42
LOWER LOAD OR TOOL – HAND SIGNAL 42
SLOWLY RAISE THE LOAD OR TOOL – HAND SIGNAL 42
SLOWLY LOWER THE LOAD OR TOOL – HAND SIGNAL 42
RAISE TOOL – HAND SIGNAL 43
TURN EXCAVATOR LEFT (SWING LOAD LEFT) – HAND SIGNAL 43
TURN EXCAVATOR RIGHT (SWING LOAD RIGHT) – HAND SIGNAL 43
LOWER TOOL – HAND SIGNAL 43
RAISE TOOL – HAND SIGNAL 43
LOWER TOOL – HAND SIGNAL 43
RETRACT ARM – HAND SIGNAL 44
EXTEND ARM – HAND SIGNAL 44
FILL TOOL – HAND SIGNAL 44
EMPTY TOOL – HAND SIGNAL 44
CHAPTER 4 – INSTRUMENTS AND CONTROLS 45
CAB 45
STEPS AND ACCESS HANDLES 46
POSITION OF THE CAB CONTROLS AND ACCESSORIES 48
OPERATOR’S SEAT 50
SEAT CONTROLS 51
SEAT HEIGHT ADJUSTMENT 52
SEAT ADJUSTMENT 52
RECLINING ADJUSTMENT 52
ARMREST 52
HEADREST 52
LUMBAR SUPPORT 52
SEAT HEATER 52
SEAT ANGLE ADJUSTMENT SECTION 52
SEATBELT 52
RIGHT-HAND CONTROL ARM 53
LEFT-HAND CONTROL ARM 54
FRONT RIGHT CONSOLE 55
MONITOR SWITCH 56
MONITOR DISPLAY 56
NORMAL DISPLAY MODE 58
LIST OF ICONS 59
EXPLANATION OF ICONS 61
WORK MODE 61
TRAVEL MODE 61
ATTACHMENTS 62
IDLE MODE 63
ENGINE COOLANT TEMPERATURE GAUGE 64
HYDRAULIC OIL TEMPERATURE GAUGE 64
HOUR METER/TRIP METER 65
FUEL GAUGE 66
FUEL ECONOMY DISPLAY/FUEL ECONOMY GAUGE 66
GPS ICON 67
ANTENNA SENSITIVITY ICON 67
DATE/TIME DISPLAY 67
CAMERA ANGLE DISPLAY 68
WORKING LIGHT 69
FRONT WIPER 69
RADIO MUTE 70
AUTO PRESSURE BOOST/SEATBELT 70
ANTI-THEFT DEVICE 70
SCR RE-GEN (SCR regeneration) 70
DEF THAWING AND HEAT INSULATING DEVICE/ENGINE PREHEATING/COOLING DOWN 71
EXPLANATION OF MESSAGES AND ICONS 71
MESSAGE DISPLAY (RED) 72
MESSAGE DISPLAY (ORANGE) 74
MESSAGE DISPLAY (GREEN) 75
EXPLANATION OF ICONS WHEN DEF, SCR SYSTEM, OR ATTACHMENT IS USED 76
DEF LEVEL GAUGE 76
REFILL DEF DISPLAY 76
DEF ICON 76
OUTPUT REDUCTION ICON 76
ICONS RELATED TO USE ATTACHMENT OR DEF SCR SYSTEM 76
NORMAL SCREEN DISPLAY (When Machine Status Is Displayed on Left Side of Monitor Display) 77
FULL SCREEN DISPLAY (When Machine Status Is Displayed in Upper Part of Monitor Display) 77
USER INFORMATION MODE 78
EXPLANATION OF USER INFORMATION MODE 80
FUEL CONSUMPTION HISTORY 80
MACHINE STATUS 80
ENGINE PROTECTION FEATURE 80
ALTITUDE COMPENSATION 81
MAINTENANCE INFORMATION 81
DISPLAY CONFIGURATION 82
AUXILIARY HYDRAULICS CONFIGURATION 82
SCR CONFIGURATION 83
CONTROL PATTERN SELECTOR VALVE 84
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN D 86
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN D 86
ARM AND UPPERSTRUCTURE SWING LEFT-HAND CONTROL LEVER IN PATTERN C 87
BOOM AND BUCKET RIGHT-HAND CONTROL LEVER IN PATTERN C 87
BLADE OPERATION (FOR BLADE SPECIFICATION) 88
PRECAUTIONS FOR BLADE OPERATION 88
BLADE LEVER 88
TRAVEL CONTROL 89
SINGLE PEDAL TRAVEL 89
GATE LOCK LEVER (SAFETY BAR) 90
CAB LIGHT 91
COAT HANGER HOOK 91
CAB DOOR WINDOWS 91
CUP HOLDER 91
MAGAZINE RACK 92
FUSE BOX 92
RADIO 93
RADIO ANTENNA 93
NAMES OF THE SECTIONS 93
TO LISTEN TO RADIO 94
MANUAL TUNING 94
AUTOMATIC STATION SELECTION (SEEK) 94
TO PRESET 94
AUTO PRESET 94
EXTERNAL INPUT 95
AUX 95
USB 95
Bluetooth 95
PAIRING OF BLUETOOTH 96
USE OF CELLULAR PHONE CONNECTED VIA BLUETOOTH 96
ELIMINATION OF MEMORIES 96
TIME ADJUSTMENT 96
WINDSHIELD 97
OPENING 97
CLOSING 98
LOWER FRONT WINDOW 99
SUN ROOF 99
AIR VENTS100
REAR WINDOW100
REAR VIEW MIRRORS101
MIRROR INSTALLATION AND ADJUSTMENT101
MIRROR A (ON THE CAB: UPPER)102
MIRROR B (ON THE CAB: UNDER)102
MIRROR C (ON THE HOUSE: RIGHT REAR)103
MIRROR D (ON THE HOUSE: RIGHT FRONT)103
REAR VIEW CAMERA104
REAR VIEW CAMERA104
CAMERA GUIDELINES104
WAVES (IF EQUIPPED)105
WAVES105
PERIPHERAL GUIDELINE OF MACHINE106
ERROR IN REAR VIEW MONITOR106
RANGE WHERE NO IMAGE IS DISPLAYED108
FUEL TANK109
ENGINE HOOD109
FRONT STRAGE BOX110
WINDSHIELD WASHER RESERVOIR110
SIDE DOOR110
RIGHT DOOR111
LEFT DOOR111
TOWING POINT112
LIFTING EYES112
ANTI-VANDAL COVER113
TO INSTALL113
TO REMOVE AND STORE113
CAB PROTECTION (ROPS AND FOPS)114
CHAPTER 5 – OPERATING INSTRUCTIONS115
BEFORE OPERATING THE EXCAVATOR115
OPERATING THE EXCAVATOR116
RUN-IN PERIOD117
AFTER THE FIRST 50 HOURS117
AFTER THE FIRST 250 HOURS117
STARTING THE UNIT118
SECURITY FUNCTION118
USE OF SECURITY FUNCTION118
STARTING THE ENGINE119
BRINGING THE EXCAVATOR UP TO OPERATING TEMPERATURE120
ENGINE AUTOMATIC WARM-UP120
MANUAL ENGINE WARM-UP120
HYDRAULIC FLUID WARM-UP120
ENGINE OPERATION121
STOPPING THE ENGINE121
IN CASE OF EMERGENCY121
SCR SYSTEM122
SCR QUICK REFERENCE GUIDE122
SCR SYSTEM WARNING MESSAGES122
SCR SYSTEM REFILL DEF123
WHEN DEF RUNS OUT124
“CHECK SCR SYSTEM”Warning124
SCR SYSTEM DETECTS REPEAT PROBLEM126
OUTPUT REDUCTION CANCEL127
SCR RE-GEN (SCR regeneration)128
SCR RE-GEN icon128
AUTO SCR RE-GEN128
MANUAL SCR RE-GEN129
MANUAL SCR RE-GEN mode130
OPERATING THE EXCAVATOR IN COLD WEATHER131
BATTERY131
FUEL131
ENGINE OIL131
HYDRAULIC FLUID131
COOLANT SOLUTION131
OPERATING THE EXCAVATOR IN HOT WEATHER131
BASIC OPERATION132
SWING LOCK132
TO SET THE SWING LOCK132
EXCAVATOR TRAVEL133
OPERATING THE EXCAVATOR IN WATER135
PARKING THE EXCAVATOR135
OPERATING THE EXCAVATOR ON SLOPING GROUND136
TOWING THE EXCAVATOR136
OPERATING THE BUCKET137
FILLING137
EXCAVATING METHOD137
LOAD HANDLING138
LIFTING CAPACITIES CHART138
LOWERING THE ATTACHMENT IN THE EVENT OF A EXCAVATOR FAILURE139
AUXILIARY HYDRAULIC CIRCUITS140
SINGLE-ACTING AUXILIARY HYDRAULICS (SAH)140
THUMB AUXILIARY HYDRAULICS (TAH)140
MULTI-FUNCTION AUXILIARY HYDRAULICS (MFH)140
MULTI-FUNCTION AUXILIARY HYDRAULICS WITH IN-CAB PRESSURE CONTROL140
SECONDARY AUXILIARY HYDRAULICS (SAH)140
COMBINATION AUXILIARY HYDRAULICS (CAH)140
AFTERMARKET AUXILIARY HYDRAULIC KITS140
ACTIVATING SINGLE-ACTING AUXILIARY HYDRAULICS141
AUXILIARY HYDRAULIC CRUSHER/DOUBLE FLOW142
TO SELECT THE FLOW RATE OF THE PUMP142
HYDRAULIC EXCAVATOR QUICK COUPLER OPERATION143
LONG FRONT ATTACHMENT OPERATION143
CHAPTER 6 – SERVICING INTERVALS145
SERVICING INTERVALS145
SERVICE SPECIFICATIONS145
HOURMETER145
DAILY INSPECTIONS146
GENERAL REMARKS146
ENGINE146
UPPERSTRUCTURE146
UNDERCARRIAGE146
ATTACHMENT146
AFTER STARTING THE ENGINE146
MAINTENANCE CHART146
SERVICE POINTS147
SERVICING INTERVALS148
CHAPTER 7 – LUBRICATION, FILTERS, AND FLUIDS151
FLUIDS AND LUBRICANTS151
HYDRAULIC FLUID151
TEMPERATURE CLIMATES151
HOT CLIMATES151
COLD CLIMATES151
TRANSMISSION COMPONENT OIL151
GREASE151
ENGINE OIL151
FUEL151
CONDITIONS APPLICABLE TO DIESEL FUEL151
FUEL STANDARDS151
FUEL STORAGE151
BIODIESEL FUEL152
BIODIESEL FUEL USAGE CONDITIONS152
BIODIESEL FUEL HANDLING152
ANTI-FREEZE/ANTI-CORROSION152
ENVIRONMENT152
DEF153
PROPERTIES OF DEF153
STORING DEF154
ADDING DEF156
SAMPLING PROCEDURE158
ENGINE OIL SAMPLING158
HYDRAULIC OIL SAMPLING158
LUBRICATION CHART159
LUBRICATION POINTS161
Provisional162
EVERY 1000 HOURS (EMS: easy maintenance system)162
EVERY 250 HOURS163
BLADE（FOR BLADE SPECIFICATION）163
EVERY 50 HOURS163
TURNTABLE BEARING163
EVERY 500 HOURS163
GREASING THE TURNTABLE TEETH163
GREASING THE SWING REDUCTION GEAR163
EVERY 2000 HOURS163
FLUID LEVELS164
Provisional164
EVERY 10 HOURS164
EVERY 250 HOURS164
ENGINE165
SERVICE SPECIFICATIONS165
ENGINE OIL LEVEL165
DRAINING, REPLACING THE OIL FILTER, AND FILLING 165
COOLING SYSTEM167
SERVICE SPECIFICATIONS167
COOLANT SOLUTION167
LEVEL167
DRAINING167
RINSING168
FILLING168
FUEL SYSTEM169
SERVICE SPECIFICATIONS169
DRAINING THE FUEL TANK169
FUEL PRE-FILTER170
CHANGING THE PRE-FILTER ELEMENT170
FUEL MAIN FILTER171
CHANGING THE FUEL MAIN FILTER171
FLUSHING FUEL SYSTEM171
CLEANING THE ELECTROMAGNETIC FEED PUMP FILTER172
DEF SYSTEM173
SERVICE SPECIFICATIONS173
REPLACEMENT OF SUPPLY MODULE FILTER173
DRAINING174
FILLING174
RELEASING PRESSURE IN THE HYDRAULIC SYSTEM175
HYDRAULIC SYSTEM176
SERVICE SPECIFICATIONS176
LEVEL IN THE RESERVOIR177
FILLING THE HYDRAULIC RESERVOIR177
PILOT FILTER REPLACEMENT177
REPLACING THE RESERVOIR BREATHER178
RETURN FILTER REPLACEMENT178
CLEANING AND REPLACEMENT OF THE SUCTION SCREEN179
REPLACING THE HYDRAULIC FLUID179
RESERVOIR SEDIMENT REMOVAL180
BLEEDING AIR FROM THE HYDRAULIC COMPONENTS181
HYDRAULIC PUMP181
ATTACHMENT CYLINDERS181
SWING REDUCTION GEAR181
HYDRAULIC BREAKER (OPTIONAL) – REPLACING HYDRAULIC FLUID AND FILTERS WITH STANDARD HYDRAULIC FLUID182
HYDRAULIC FLUID182
CHECKING THE HYDRAULIC SYSTEM LINES182
AIR FILTER183
SERVICE SPECIFICATIONS183
INSPECTION183
CLEANING THE OUTER ELEMENT183
INSPECTING THE ELEMENT183
REPLACING THE ELEMENTS184
SWING REDUCTION GEAR185
SERVICE SPECIFICATIONS185
LEVEL185
DRAINING AND REFILLING185
TRAVEL REDUCTION GEARS186
SERVICE SPECIFICATIONS186
LEVEL186
DRAINING AND REFILLING186
CHAPTER 8 – MAINTENANCE AND ADJUSTMENTS187
TRACKS187
MAINTENANCE SPECIFICATIONS187
CLEANING187
CHECKING THE TENSION187
ADJUSTING THE TENSION188
TO INCREASE TENSION188
TO REDUCE TENSION188
TIGHTENING TORQUE OF THE TRACK SHOE188
TRACK ROLLERS AND IDLER WHEELS189
MAINTENANCE SPECIFICATIONS189
RADIATOR AND OIL COOLER190
MAINTENANCE SPECIFICATIONS190
CLEANING190
FAN AND ALTERNATOR BELT191
MAINTENANCE SPECIFICATIONS191
CHECKING THE TENSION191
ADJUSTING THE TENSION191
REPLACING THE BELT192
INSPECTING AND CLEANING THE EXCAVATOR193
MAINTENANCE SPECIFICATIONS193
ADJUSTMENT OF ENGINE VALVE ROCKER CLEARANCES193
SERVICE SPECIFICATIONS193
CAB PROTECTION (FOPS)193
SERVICE SPECIFICATIONS193
PLASTIC AND RESIN PARTS193
CHECKING FOR CYLINDER LEAKAGE194
REPLACING A BUCKET194
REMOVAL194
INSTALLATION194
FIRE EXTINGUISHER (NOT SUPPLIED)195
MAINTENANCE SPECIFICATIONS195
PROTECTION OF ELECTRIC/ELECTRONICS SYSTEM DURING CHARGING OR WELDING196
DISCONNECTION OF ELECTRICAL CIRCUITS DURING CHARGING OR WELDING197
AIR CONDITIONING198
MAINTENANCE SPECIFICATIONS198
INSPECTION198
CLEANLINESS OF THE CONDENSER198
CHECKING THE BELT TENSION198
TENSION ADJUSTMENT198
CHECKING THE LINES198
CLEANING THE FRESH AIR INTAKE FILTER198
CLEANING THE INSIDE AIR INTAKE FILTER199
CHECKING THE CHARGE STATE OF THE SYSTEM199
INSPECTION OF GAS SPRING200
HARDWARE TORQUE INSPECTION201
SERVICE SPECIFICATIONS201
ENGINE TROUBLESHOOTING202
CHAPTER 9 – ELECTRICAL SYSTEMS205
FUSES205
FUSE FUNCTION206
BATTERY DISCONNECT SWITCH207
BATTERY208
MAINTENANCE SPECIFICATION208
ACCESS TO THE BATTERIES208
CHECKING A BATTERY209
REPLACING A BATTERY 209
REMOVAL209
INSTALLATION209
CONNECTING ONE OR TWO BOOSTER BATTERIES210
ALTERNATOR210
MAINTENANCE SPECIFICATION210
STARTER MOTOR210
MAINTENANCE SPECIFICATION210
REPLACING A BULB211
CAB LIGHTING211
WORKING LIGHTS ON THE CAB AND ON THE ATTACHMENT211
CHAPTER 10 – TRANSPORTATION & STORAGE INSTRUCTIONS213
TRANSPORTING THE EXCAVATOR213
REMOVING THE ATTACHMENT FROM THE EXCAVATOR213
BY RAIL213
ON A TRAILER213
CONTROL PANEL OPERATION WHEN LOADING213
LOADING THE EXCAVATOR214
FOR STANDARD MACHINE214
FOR BLADE SPECIFICATION216
TIE DOWN ON TRANSPORT VEHICLE218
UNLOADING THE EXCAVATOR219
LIFTING THE EXCAVATOR220
DISASSEMBLY BEFORE TRANSPORT221
GUARDRAIL221
HANDRAIL222
FOLDING HANDRAIL222
HOW TO FOLD THE HANDRAIL222
HOW TO SET THE HANDRAIL IN VERTICAL POSITION222
DISASSEMBLY WEIGHT223
EXCAVATOR STORAGE224
PREPARATION FOR STORAGE224
PERIODICAL CHECKS224
STARTING UP AFTER STORAGE224
CHAPTER 11 – SPECIFICATIONS225
ENGINE225
ELECTRICAL SYSTEMS225
HYDRAULIC SYSTEM225
HYDRAULIC PUMPS:225
RELIEF VALVES PRESSURES:225
HYDRAULIC CYLINDERS:225
HYDRAULIC OIL FILTRATION:225
SWING:225
TRAVEL:226
WEIGHTS226
UNDERCARRIAGE226
SPECIFICATIONS PER TRACK ASSEMBLY226
CAPACITY OF SYSTEMS AND COMPONENTS226
ATTACHMENT226
DIGGING FORCE226
EXCAVATOR OVERALL DIMENSIONS228
Provisional228
245X4 LC228
245X4 DZ229
WORKING RANGE230
LIFTING CAPACITIES – ISO RATINGS232
BUCKET SIZES235
RemoteCARE236
DECLARATION FCC & CE 237
DOCUMENT238
EPA238
EPA (FR)241
CARB244
CHAPTER 12247
INDEX247

S.M 2/1/25