LULL D SERIES TELEHANDLER PARTS MANUAL – PDF DOWNLOAD

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LULL D SERIES TELEHANDLER PARTS MANUAL – PDF DOWNLOAD

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LULL D SERIES TELEHANDLER PARTS MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS:

LULL D SERIES TELEHANDLER PARTS MANUAL – PDF DOWNLOAD

TABLE OF CONTENTS                                                                   Rev. 002

Section Quick Reference

Section 1 ……… Drive Train

Section 2 ……… Power Plant

Section 3 ……… Frame and Operator’s

Section 4 ……… Boom and Transfer Carriage

Section5 ……… Boom and Transfer Hydraulics

Section 6 ……… Pump, Suction – Return and

 Section 8 …….. Steering and Brake Hydraulics

Section 9 ……… Electrical

Section 1O ……. Decals and

General Information

Useing this book……………………………………….iv

Ordering Parts ………………………………………..vi

Serial Number Locations …………………………………vi

Section 1 – Drive Train

Drive Train Group Assembly …………………………… 1.1.1

Transmission Output Drive Shaft Assembly…………………. 1.2.1

Intermediate Drive Shaft Assembly ………………………. 1.3.1

Front & Rear Drive Shaft Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4.1

Axles (420S)

Axle Housing Assembly Right Front & Left Rear . . . . . . . . . . . . . . . . . . 1.5.1

Axle Housing Assembly Left Front & Right Rear ……………… 1.6.1

Center Gear Box Assembly ……………………………. 1.7.1

Differential Carrier Assembly – Front Axle (Limited Slip) ………… 1.8.1

Differential Carrier Assembly – Rear Axle (Standard) ………….. 1.9.1

Brake Box Assembly – Front Axle . . . . . . . . . . . . . . . . . . . . . . . . . .     1.10.1

Brake Box Assembly – Rear Axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.11.1

Wheel End, Steer Axle Shafts & Knuckle Assembly ………….. 1.12.1

Steer Cylinder Assembly …………………………….. 1.13.1

Transmission T-12000

Converter Housing Assembly ………………………….. 1.15.1

Transmission Case & Plate Assembly ……………………. 1.16.1

Torque Converter Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.17.1

Pump Drive Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.18.1

Charging Pump & Filter Assembly ………………………. 1.19.1

Reverse Idler Group………………………………… 1.20.1

TABLE OF CONTENTS                                                                   Rev. 002

Forward & Reverse Shaft Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21.1

3rd Gear & Output Shaft Group………………………….1.22.1

1st & 2nd Gear Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.23.1

Output Shaft Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.24.1

Electric Control Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.25.1

Transmission Oil Cooler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.26.1

Section 2 – Power Plant

Cummins 4BT3.9

Engine Mounting & Fuel Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1.1

Exhaust Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.1

Air Cleaner Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3.1

Radiator Group Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.4.1

Throttle Group Assembly ……………………………… 2.5.1

Section 3 – Frame and Operator’s Compartment

Main Frame Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.1.1

Engine Cowel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2.1

Operator’s Compartment Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.3.1

Instrument Panel Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.4.1

Steer Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1

Steer Column Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5.1

Fender Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.6.1

Section 4 – Boom and Transfer Carriage

Transfer Carriage Assembly/Boom Cradle Assembly ………….. 4.1.1

Outer Boom Assembly, 3-Section ……………………….. 4.2.1

Middle Boom Assembly, 3-Section ………………………. 4.3.1

Inner Boom Assembly, 3-Section ………………………… 4.4.1

Quick Attach Group Assembly …………………………. 4.7.1

Section 5 – Boom and Transfer Hydraulics

Hoist Hydraulic Circuit ……………………………….. 5.1.1

Hoist Cylinder Assembly ……………………………… 5.2.1

Rear Carriage Tilt Hydraulic Circuit ………………………. 5.3.1

Rear Carriage Tilt Cylinder Assembly …………………….. 5.4.1

Transfer Hydraulic Circuit. …………………………….. 5.5.1

Transfer Cylinder Assembly ……………………………. 5.6.1

Boom Hydraulic Circuit, 3-Section ……………………….. 5.7.1

Boom Extension Cylinder Assembly, 3-Section ………………. 5.8.1

Front Carriage Tilt Cylinder Assembly ……………………. 5.11.1

TABLE OF CONTENTS                                                                   Rev. 002

Section 6 – Pump, Suction – Return and Valve Plate Components

Pump, Suction – Return Hydraulic Circuit ……………………6.1.1

Filter Assembly  ……………………………………..6.2.1

Selector Valve Assembly……………………………….6.3.1

Pump Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.4.1

Hydraulic Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.5.1

Valve Section Assembly (Boom) ………………………….6.6.1

Valve Section Assembly-Transfer/Auxiliary/Frame Tilt ………….6.7.1

Valve Section Assembly – Carriage Fork Tilt. …………………6.8.1

Relief Valve Assembly …………………………………6.9.1

Relief Valve Assembly Mid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.10.1

Relief Valve Assembly Mid Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6.11.1

Section 7 – Control Hydraulics

Joystick Control Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.1.1

Frame Tilt & Auxilliary Hydraulic Circuit . . . . . . . . . . . . . . . . . . . . . . . . 7.2.1

Test Port Hydraulics Circuit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.3.1

Joystick Control Valve Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.4.1

Frame Tilt Control Valve Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7.5.1

Control Valve Assembly ……………………….. 7.6.1

Frame Tilt Cylinder Assembly ……………………………7.7.1

Section 8 – Steering and Brake Hydraulics

Steering Hydraulic Circuit. …………………………….. 8.1.1

Service Brake Hydraulic Circuit …………………………. 8.2.1

Service Brake Valve Assembly …………………………. 8.3.1

Park Brake Hydraulic Circuit …………………………… 8.4.1

Accumulator  Assembly……………………………….. 8.5.1

Section 9 – Electrical

Electrical Group – Operator’s Compartment. ………………… 9.1.1

Electrical Mounting Panel – Circuit Board, Fuses & Relays ………. 9.2.1

Electrical Group – Frame, Engine and Transmission Control …….. 9.3.1

Section 10 – Decals / Options

Decal Group. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1.1

Window Assemblies Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5.1

Door Assembly Enclosed Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6.1

Windshield Assembly ……………………………….. 10.7.1

Windshield Wiper Assembly …………………………… 10.8.1

Section 11 – Attachments

Standard (Non-Tilt) Fork Carriage Assembly. . . . . . . . . . . . . . . . . . . . 11.1.1

Framers (Non-Tilt) Fork Carriage Assembly . . . . . . . . . . . . . . . . . . . . 11.2.1

Standard Tilting Fork Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . 11.3.1

Framers Tilting Fork Carriage Assembly . . . . . . . . . . . . . . . . . . . . . . . 11.4.1

Tilt Carriage Cylinder Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.5.1

LULL D SERIES TELEHANDLER PARTS MANUAL – PDF DOWNLOAD:

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