Description
File Details
- Manual type: Unit, Direct Support, and General Support Maintenance Repair Parts and Special Tools List (RPSTL)
- Document: Army TM 9-2320-366-24P-1 / Air Force T.O. 36A12-1C-1156-1
- Equipment: M1083 Series, 5-ton, 6×6 Medium Tactical Vehicle (MTV)
- Volume: Volume No. 1 of 2
- Language: English
- Page count: 1496 pages (List of Effective Pages)
- Figures: 433 figures listed on the List of Effective Pages
- Original date: 31 July 2001
- Revision: 20 October 2005 (current as of August 2005; supersedes July 2001 copy)
- File format: PDF
- Distribution: Distribution Statement A β approved for public release; distribution unlimited
What This RPSTL Is For
The M1083 Series 5-Ton 6×6 MTV Repair Parts and Special Tools List TM 9-2320-366-24P-1 Vol. 1 is the parts-authorization book used at unit, direct support, and general support to identify, requisition, and dispose of spares, repair parts, special tools, special TMDE, and other special support equipment for the MTV family. It is not a how-to maintenance narrative. Each illustrated figure is paired with a line-item list that gives item number, SMR code, CAGEC, part number, nomenclature, usable-on code, and quantity per figure so a mechanic can match a hardware piece on the truck to a stock number or vendor part number.
Headquarters, Departments of the Army and the Air Force issued this revision from Washington, D.C., on 20 October 2005. The cover and title page list every MTV variant this volume supports, with National Stock Number and End Item Code for each configuration, including cargo trucks with and without winch, long-wheelbase cargo, material-handling-equipment cargo, tractor, wrecker, dump, chassis, and airdrop cargo and dump models.
Vehicles, NSNs, and End Item Codes
Uncoded parts apply to all models. When a line is model-specific, the description column carries a usable-on code. Models printed on the title page are:
- M1083 Truck, Cargo, MTV β W/WN NSN 2320-01-360-1895 (EIC BT3); W/O WN NSN 2320-01-354-3386 (EIC BR2)
- M1084 Truck, Cargo, MTV, w/Material Handling Equipment β NSN 2320-01-354-3387 (EIC BR3)
- M1085 Truck, Cargo, MTV, LWB β W/WN NSN 2320-01-360-1897 (EIC BT5); W/O WN NSN 2320-01-354-4530 (EIC BR7)
- M1086 Truck, Cargo, MTV, LWB, w/MHE β NSN 2320-01-354-4531 (EIC BR8)
- M1088 Truck, Tractor, MTV β W/WN NSN 2320-01-360-1892 (EIC BTY); W/O WN NSN 2320-01-355-4332 (EIC BTJ)
- M1089 Truck, Wrecker, MTV β NSN 2320-01-354-4528 (EIC BR4)
- M1090 Truck, Dump, MTV β W/WN NSN 2320-01-360-1893 (EIC BTZ); W/O WN NSN 2320-01-354-4529 (EIC BR5)
- M1092 Truck, Chassis, MTV β NSN 2320-01-354-3382 (EIC BRZ)
- M1093 Truck, Cargo, MTV, Airdrop β W/WN NSN 2320-01-360-1896 (EIC BT4); W/O WN NSN 2320-01-355-3063 (EIC BR9)
- M1094 Truck, Dump, MTV, Airdrop β W/WN NSN 2320-01-360-1984 (EIC BT2); W/O WN NSN 2320-01-355-3062 (EIC BTK)
- M1096 Truck, Chassis, MTV, LWB β NSN 2320-01-354-4527 (EIC BR6)
Usable-on codes mapped in Section I include MAB/MWB (M1083), MAE (M1084), MWL/MAL (M1085), MAM (M1086), MWF/MAF (M1088), MAG (M1089), MWH/MAH (M1090), MAA (M1092), MWC/MAC (M1093), MWJ/MAJ (M1094), and MAK (M1096). Asterisked codes are noted as with PTO.
Complete PDF Bookmark Tree
Complete Bookmarks
The complete bookmarks in the βM1083 Series 5-Ton 6×6 MTV Repair Parts and Special Tools List TM 9-2320-366-24P-1 Vol. 1β are as follows:
TABLE OF CONTENTSp. 7
+GROUPS
GROUP 0100p. 31
GROUP 0101p. 37
GROUP 0102p. 41
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+SECTIONS
SECTION Ip. 19
SECTION IIp. 30
+FIGURES
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+PAGES
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Chapters Covered
- Section I. Introduction β scope; explanation of ITEM NO, SMR, CAGEC, part number, description/UOC, and QTY columns; source, maintenance, and recoverability codes; how to locate a part by NSN or by figure; abbreviations (MTV, LWB, W/WN, MHE, STE/ICE, CTIS)
- Group 01 Engine β dressed engine with container; engine mounts and brackets; cylinder head with valves and gasket; cylinder block; crankshaft; pulley and damper; flywheel, housing and flex plates; piston and push rods; idler gear; camshaft; front and side housing covers and cam followers; valve cover and gasket; rocker arms; push rods, valves and valve springs; oil cooler; oil pan and oil pump; oil hoses and tubes; engine oil filter and filter base; oil sampling valve; dipstick and filler tube; crankcase breather; inlet manifold, gasket and cover; exhaust manifold
- Group 03 Fuel System β fuel injector; air cleaner; turbocharger; charge air cooler, pipes, brackets and hoses; fuel regulating valve, tubes, fittings and hoses; fuel tank, clamps and brackets; governor and fuel transfer; fuel control linkage; fuel filter; fuel/water separator; ether starting aid; accelerator, hand throttle and linkage
- Group 04 Exhaust System β exhaust pipe heat shield; exhaust pipes, brackets and clamps; muffler, ejector, clamps and brackets; muffler heat shield, clamps and resilient mounts
- Group 05 Cooling System β radiator overflow tank, hoses and fittings; radiator fan shroud; thermostat and cooling tubes; water pump and drive; engine fan and clutch assembly
- Group 06 Electrical System β 100 AMP alternator, brackets and belt; 100 AMP voltage regulator; M0017703MD / M001770ME starter motor and solenoid; auxiliary starter solenoid; fuel shutoff solenoid; instrument panel; auxiliary panel and switches; WTEC II and WTEC III dashboard cable assemblies and power distribution panel; turn signal control; flasher unit; fan and differential lock solenoids; CTIS electronic control unit, ECU dimmer module and frequency ECU; 100A reverse polarity relay and starter shunt; 30K winch terminal board; model-specific junction boxes, remote controls, headlamps, clearance and marker lights, backup and work lights, composite lamps, blackout drive light; sensors, switches and transducers; air-brake pneumatic switch; hoist/jack cylinder proximity sensors; horn; batteries, box, guard and cables; engine and transmission harnesses; STE/ICE cable; 12-pin and 7-pin intervehicle cables; WTEC III transmission wiring harness; dump-body solenoid cable; windshield washer pump/EMI cable; CTIS cable; start-and-charge, PTO, chemical-kit, starter ground, 24V and 12V alternator and reverse-polarity cables; power-distribution-panel cables; clearance-light and winch-control cables; M1089 remote-control vehicle wiring harness and control-panel harness
- Group 07 Transmission β WTEC II ECU and vehicle interface module; WTEC III ECU and gear selector; torque converter module; transmission with container; mounts; dipstick; front support; P1/P2/P3 planetary carriers; converter housing, mainshaft and adapter housing modules; C3/C4/C5 clutch; rotating clutch module; control valve module; transmission oil filters; filler tube and cooler; auxiliary oil coolers and hoses by model; scavenge pump; oil sampling valve
- Group 08 Transfer Case β transfer case module
- Group 09 Propeller Shafts / Universal Joints β model-grouped driveshafts
- Group 10 Front Axle β front axle and wheel end assembly; front axle differential carrier
- Group 11 Rear Axles β rear axle and wheel end; bogie axle; rear axle differential carrier; intermediate axle differential carrier
- Group 12 Brakes β brake assembly; air brake chambers and cage bolts; front and rear gladhands; CTIS quick-release valves; air tanks; pressure protection, booster, load-sensing, anti-compounding, air relay, two-way check and inversion valves; model-specific rear brake hoses, axle hose clamps and pneumatic hose routing clamps; brake pedal and foot control valve; park and trailer air supply valves; manifold valve; air compressor; trailer service brake switch
- Group 13 Wheels β wheel assembly and CTIS valve; tire
- Group 14 Steering β tie rod and ends; steering wheel and column; steering gear, pitman arm and drag link; power steering pump, hoses and reservoir
- Group 15 Frame and Towing Attachments β model-specific frame assemblies; M1089 catwalk, ladder, underplates, tool-box support, stoplight/worklight brackets, stowage-box brackets; air-drop parachute suspension; M1088 platform; rear light carrier; front bumper and gravel deflector; front lift beam; boom rest; pintle hook; spare tire retainer; M1088 fifth wheel assembly
- Group 16 Springs and Shocks β front leaf spring suspension; front resilient mount and angle brackets; rear leaf spring suspension and torque rods; rear resilient mount and mechanical stop; front and rear shocks; rear stabilizer bar
- Group 18 Body and Cab β standard and air-drop cab assemblies, doors and hinges; dashboard; roof hatch and front grille; engine splash guards; door fittings, locks and handles; air-drop davit boom; cab supports and leveling valve; cab fenders; cab windows; model-specific rear fenders and splash guards; cab steps and drain plugs; floor coverings; cab liners, visors and boarding handles; seats and seat belts; tool box and cab storage box; cargo bed assemblies and tiedown rings; cargo bed doors, latch and fittings; dropside; load-spreader rear lift beam; bow stowage door; M1090/M1094 tailgate, body, sub-frame, ladder and airdrop lift fittings; M1089 tool boxes, ladder and vise mount
- Group 20 Hoist, Winch, Power Control Unit and Power Take-Off β 30K winch brackets, pneumatic/valve manifold, winch assembly and hydraulic motor; M1089 monoblock and relief valve; 15K self-recovery winch and cable guides; M1089 underlift, stifflegs, stinger, fold and telescope cylinders, camlock, hydraulic valves and hoses; crane pads, hydraulic tank, turntable, boom base/mid/fly, lift and erection cylinders; tension link, mast, hoist, speed gear, motor control valve, oil-filled disc brake, cable follower, overload shutdown, load moment indicator; outrigger beams and jacks; eight-bank and four-way control valves; M1084/M1086 crane and jack cylinder pads, hook block, boom sheave, and related hydraulic hoses and valves; power take-off assembly
- Group 21β22 Body chassis items in this volume β M1090/M1094 cab protector; dump body cover; windshield washer reservoir, wiper and motor; cab mirrors; front and rear reflectors; personnel heater assemblies; M1084 and M1086 decals and data plates
- Table of contents also maps Volume 2 groups β remaining data/identification plates; Group 24 hydraulic power units, manifolds, dump and cab cylinders, rotary pumps, winch control valves, suspension cylinder, hydraulic reservoir and filter; Group 33 special-purpose kits (engine and transmission containers, troopseat and soft-top kits, light material handling crane kits, tiedown kits, digitization kits, bumperette, rim cover, and related kits); Group 34 machine-gun and small-arms mounts; Group 39 searchlight and amber warning light; Group 43 tailgate solenoid and pneumatic cylinder, air dryer, wet air tank; Group 47 air filter warning indicator; Group 94 repair kits; Group 95 bulk items
- Section III. Special Tools List β unit, direct support, and general support maintenance special tools with basis-of-issue notes
- Section IV. Cross-Reference Index β part number index, national stock number (NIIN) index, and figure-and-item-number index
Taken together, the listing walks a maintainer from a dressed diesel engine in its shipping container through every major MTV subsystem that appears in Volume 1, then points to the remaining hydraulic, kit, armament, and index matter carried in the companion volume. Figure 1 shows the containerized engine; later figures explode cylinder head, block, crankshaft, mounts, fuel and cooling hardware, WTEC II/III controls, axles, air-brake valves, frames, cargo bodies, 15K and 30K winches, and the M1089 wrecker underlift and crane.
Reading an SMR Line and Finding a Part
Section I spells out the five-position SMR code. Source codes PA through PG are stocked items requisitioned by NSN. KD/KF/KB items come only as a kit. MO/MF/MH/ML/MD items are manufactured from bulk material listed in the Bulk group. AO/AF/AH/AL/AD items are assembled at the stated maintenance level. XA means order the next higher assembly; XB uses CAGEC and part number from salvage if needed; XD is ordered through normal channels by CAGEC and part number when no NSN is assigned.
Third-position maintenance codes C, O, F, H, L, and D tell who may remove, replace, and use the item. Fourth-position codes O, F, H, D, Z, and B tell who may completely repair it, or that it is nonrepairable. Fifth-position recoverability codes Z, O, F, H, D, L, and A control condemnation and special-handling rules.
When the NSN is unknown, the introduction directs you to the table of contents, the figure for that functional group, then the Figure and Item Number Index. When the NSN or part number is known, the NIIN index or the alphanumeric part-number index sends you straight to figure and item. Quantity column βVβ means the count varies by application. Bulk materials used to fabricate MO-coded items are listed in FIG. BULK; fabrication and assembly details are referred to TM 9-2320-365-20 and TM 9-2320-365-34 as printed in the special-information paragraphs.
Companion publications named in this RPSTL include TB 9-2300-365-15, TM 9-2320-365-10, TM 9-2320-365-10HR, TM 9-2320-365-20, TM 9-2320-365-34, and TM 9-2320-365-24P. Error reports are directed to DA Form 2028 via AEPS or TACOM-RI tech pubs.
Volume Note
The cover of this file is labeled Volume No. 1 of 2. The table of contents prints βVolume 2 of 2β beginning after Figure 433 (Group 22 data plates onward). The List of Effective Pages for this publication states a total of 1496 pages and lists Figure 1 through Figure 433 plus pages 434-1 through 503-1 and 1-1 through 433-1. Buyers who need every hydraulic-kit, special-purpose-kit, and index figure should confirm that the second volumeβs figure range is present in the copy they download.
Get the Parts Data on the Truck
With the M1083 Series 5-Ton 6×6 MTV Repair Parts and Special Tools List TM 9-2320-366-24P-1 Vol. 1 open beside the vehicle, a unit or support shop can identify a diesel engine container, cylinder-head gasket kit, WTEC III gear selector, CTIS valve, pressure-protection valve, 30K winch motor, M1089 underlift cylinder, or model-coded cargo-bed latch and then requisition it by NSN, CAGEC, and part number at the maintenance level the SMR code allows. Correct figure-to-item matching prevents ordering the winch-equipped part for a truck that has no winch, or a dump-body hose for a cargo variant. Instant PDF delivery after payment β no shipping wait β so the file can be opened on a shop computer, tablet, or printed page for the workbench.
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