Maeda Crawler Crane LC383M-5 Operation Manual 541E-OM1010-00
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Maeda Crawler Crane LC383M-5 Operation Manual 541E-OM1010-00 – PDF DOWNLOAD
Description
Maeda Crawler Crane LC383M-5 Operation Manual 541E-OM1010-00 – PDF DOWNLOAD
FILE DETAILS:
Maeda Crawler Crane LC383M-5 Operation Manual 541E-OM1010-00 – PDF DOWNLOAD
Language : English
Pages :271
Downloadable : Yes
File Type : PDF
TABLE OF CONTENTS:
Maeda Crawler Crane LC383M-5 Operation Manual 541E-OM1010-00 – PDF DOWNLOAD
INTRODUCTION ๏ผ๏ผ ๏ผ
1. INTRODUCTION 1๏ผ ๏ผ
2.FOR SAFE USE OF MACHINE ๏ผ๏ผ ๏ผ
3. MACHINE OVERVIEW ๏ผ๏ผ ๏ผ
3.1 SPECIFIED OPERATIONS ๏ผ๏ผ ๏ผ
3.2 MACHINE CONFIGURATION ๏ผ๏ผ ๏ผ
3.3 MACHINE FUNCTIONS ๏ผ๏ผ ๏ผ
4. QUALIFICATION FOR OPERATION ๏ผ๏ผ ๏ผ
4.1 QUALIFICATION FOR CRANE OPERATION ๏ผ๏ผ ๏ผ
5. TERMINOLOGY ๏ผ๏ผ ๏ผ
5.1 DEFINITIONS OF TERMS ๏ผ๏ผ ๏ผ
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT ๏ผ๏ผ ๏ผ
5.3 RATED TOTAL LOAD CHART ๏ผ๏ผ ๏ผ
6. NECESSARY INFORMATION FOR SERVICE ๏ผ๏ผ๏ผ๏ผ
SAFETY ๏ผ๏ผ ๏ผ
1. BASIC PRECAUTIONS ๏ผ๏ผ ๏ผ
1.1 PRECAUTIONS FOR BEFORE STARTING OPERATION ๏ผ๏ผ ๏ผ
1.2 PREPARARATIONS OF SAFETY OPERATION ๏ผ๏ผ ๏ผ
1.3 PRECAUTIONS FOR FIRE PREVENTION ๏ผ๏ผ ๏ผ
1.4 PRECAUTIONS WHEN GETTING ON OR OFF ๏ผ๏ผ ๏ผ
1.5 OTHER PRECAUTIONS ๏ผ๏ผ ๏ผ
2. DRIVING RELATED PRECAUTIONS ๏ผ๏ผ ๏ผ
2.1 PRECAUTIONS FOR JOBSITE ๏ผ๏ผ ๏ผ
2.2 PRECAUTIONS WHEN ENGINE STARTING ๏ผ๏ผ๏ผ๏ผ
2.3 PRECAUTIONS WHEN STARTING TO MOVE MACHINE ๏ผ๏ผ๏ผ๏ผ
2.4 PRECAUTIONS WHEN WORKING WITH CRANE ๏ผ๏ผ๏ผ๏ผ
3. TRANSPORT PRECAUTIONS ๏ผ๏ผ๏ผ๏ผ
4. TOWING PRECAUTIONS ๏ผ๏ผ๏ผ๏ผ
5. MAINTENANCE PRECAUTIONS ๏ผ๏ผ๏ผ๏ผ
5.1 PRECAUTIONS BEFORE MAINTENANCE ๏ผ๏ผ๏ผ๏ผ
5.2 PRECAUTIONS DURING MAINTENANCE ๏ผ๏ผ๏ผ๏ผ
6. SAFETY LABEL LOCATIONS ๏ผ๏ผ๏ผ๏ผ
OPERATION ๏ผ๏ผ ๏ผ
1. MACHINE EACH SECTION ๏ผ๏ผ ๏ผ
1.1 MACHINE EACH UNIT ๏ผ๏ผ ๏ผ
1.2 OPERATORโS COMPARTMENT EQUIPMENT ๏ผ๏ผ ๏ผ
1.3 MOMENT LIMITER RELATED SWITCH BOX ๏ผ๏ผ ๏ผ
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2. EXPLANATION OF DEVICES ๏ผ๏ผ ๏ผ
2.1 MACHINE MONITOR ๏ผ๏ผ ๏ผ
2.1.1 EMERGENCY STOP ITEMS ๏ผ๏ผ ๏ผ
2.1.2 GAUGE AND METER ๏ผ๏ผ ๏ผ
2.1.3 PILOT DISPLAY ๏ผ๏ผ๏ผ๏ผ
2.2 SWITCHES ๏ผ๏ผ๏ผ๏ผ
2.3 MOMENT LIMITER (OVERLOAD DETECTOR ) ๏ผ๏ผ๏ผ๏ผ
2.3.1 MOMENT LIMITER CONFIGURATION ๏ผ๏ผ๏ผ๏ผ
2.3.2 FUNCTION OF MOMENT LIMITER ๏ผ๏ผ๏ผ๏ผ
2.3.3 MOMENT LIMITER OPERATIONS ๏ผ๏ผ๏ผ๏ผ
2.3.4 NAMES OF MOMENT LIMITER DISPLAY UNIT ๏ผ๏ผ๏ผ๏ผ
2.3.5 MOMENT LIMITER FUNCTIONS ๏ผ๏ผ๏ผ๏ผ
2.3.6 MOMENT LIMITER STARTING STATUS ๏ผ๏ผ๏ผ๏ผ
2.3.7 MOMENT LIMITER WORKING ENVELOPE SETTING ๏ผ๏ผ๏ผ๏ผ
2.3.8 PICK & CARRY/STAITIONARY MODE SELECT SWITCH ๏ผ๏ผ๏ผ๏ผ
2.3.9 MOMENT LIMITER EMERGENCY STOP CANCEL SWITCH ๏ผ๏ผ๏ผ๏ผ
2.3.10 MOMENT LIMITER CAUSES OF ERRORS AND ACTIONS TO BE TAKEN ๏ผ๏ผ๏ผ๏ผ
2.4 OVER HOIST DETECTOR ๏ผ๏ผ๏ผ๏ผ
2.5 CONTROL LEVERS AND PEDALS ๏ผ๏ผ๏ผ๏ผ
2.6 COVERS WITH LOCK ๏ผ๏ผ๏ผ๏ผ
2.7 ENGINE HOOD ๏ผ๏ผ๏ผ๏ผ
2.8 FUSES ๏ผ๏ผ๏ผ๏ผ
2.9 FUSIBLE LINK ๏ผ๏ผ๏ผ๏ผ
2.10 OPERATION MANUAL STORAGE ๏ผ๏ผ๏ผ๏ผ
2.11 GREASE GUN HOLDER ๏ผ๏ผ๏ผ๏ผ
2.12 POWER SUPPLY FOR OPTIONS ๏ผ๏ผ๏ผ๏ผ
3. MACHINE OPERATIONS AND CONTROLS ๏ผ๏ผ๏ผ๏ผ
3.1 CHECKING/ADJUSTING BEFORE STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.1.1 VISIBLE CHECKS ๏ผ๏ผ๏ผ๏ผ
3.1.2 CHECKING BEFORE STARTING (CHECKING BEFORE OPERATION) ๏ผ๏ผ๏ผ๏ผ
3.1.3 OPERATIONS/CHECKING BEFORE STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.1.4 CHECKING AFTER STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.2 STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.2.1 NORMAL STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.2.2 STARTING ENGINE IN COLD WEATHER ๏ผ๏ผ๏ผ๏ผ
3.3 OPERATIONS AFTER STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.3.1 ENGINE WARM-UP OPERATION ๏ผ๏ผ๏ผ๏ผ
3.4 STOPPING ENGINE ๏ผ๏ผ๏ผ๏ผ
3.5 BREAKING-IN MACHINE ๏ผ๏ผ๏ผ๏ผ
3.6 MACHINE TRAVELING POSTURE ๏ผ๏ผ๏ผ๏ผ
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3.7 STARTING/MOVING/STOPPING MACHINE ๏ผ๏ผ๏ผ๏ผ
3.8 STEERING MACHINE ๏ผ๏ผ๏ผ๏ผ
3.9 SWINGING ๏ผ๏ผ๏ผ๏ผ
3.10 CAUTIONS BEFORE OPERATING THE CRANE ๏ผ๏ผ๏ผ9
3.11 OPERATIONS BEFORE OPERATING THE CRANE ๏ผ๏ผ๏ผ๏ผ
3.12 CRANE OPERATION POSTURE ๏ผ๏ผ๏ผ๏ผ
3.13 HOOK RAISING/LOWERING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.13.1 NORMAL HOOK RAISING/LOWERING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.13.2 HOOK RAISING OPERATION BY HOOK STOWAGE SWITCH ๏ผ๏ผ๏ผ๏ผ
3.14 BOOM DERRICKING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.15 BOOM TELESCOPING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.16 SWING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.17 STOWAGE OPERATION OF CRANE ๏ผ๏ผ๏ผ๏ผ
3.17.1 CRANE OPERATION FOR TEMPORARY HOOK BLOCK STOWAGE ๏ผ๏ผ๏ผ๏ผ
3.17.2 CRANE OPERATION FOR REGULAR HOOK BLOCK STOWAGE ๏ผ๏ผ๏ผ๏ผ
3.18 DOโS AND DONโTS DURING OPERATION ๏ผ๏ผ๏ผ๏ผ
3.19 PICK AND CARRY OPERATION ๏ผ๏ผ๏ผ๏ผ
3.19.1 SAFETY PRECAUTIONS FOR PICK AND CARRY OPERATION ๏ผ๏ผ๏ผ๏ผ
3.19.2 POSTURE FOR PICK AND CARRY OPERATION ๏ผ๏ผ๏ผ๏ผ
3.19.3 OPERATIONS DURING PICK AND CARRY OPERATION ๏ผ๏ผ๏ผ๏ผ
3.19.4 RELEASING PICK AND CARRY OPERATION POSTURE ๏ผ๏ผ๏ผ๏ผ
3.20 OPERATION OF BLADE ๏ผ๏ผ๏ผ๏ผ
3.20.1 PRECAUTION OF BLADE OPERATION ๏ผ๏ผ๏ผ๏ผ
3.20.2 OPERATION OF BLADE ๏ผ๏ผ๏ผ๏ผ
3.20.3 WORKING WITH A BLADE ๏ผ๏ผ๏ผ๏ผ
3.21 PARKING MACHINE ๏ผ๏ผ๏ผ๏ผ๏ผ
3.22 MACHINE INSPECTION AFTER DAILY WORK ๏ผ๏ผ๏ผ๏ผ๏ผ
3.22.1 BEFORE STOPPING ENGINE ๏ผ๏ผ๏ผ๏ผ๏ผ
3.22.2 AFTER STOPPING ENGINE ๏ผ๏ผ๏ผ๏ผ๏ผ
3.22.3 LOCKING ๏ผ๏ผ๏ผ๏ผ๏ผ
3.23 CAUTIONS IN TRAVELING ๏ผ๏ผ๏ผ๏ผ๏ผ
4. HANDLING WIRE CABLES ๏ผ๏ผ๏ผ๏ผ๏ผ
4.1 BENCHMARK FOR REPLACING WIRE CABLES ๏ผ๏ผ๏ผ๏ผ๏ผ
4.2 WINCH WIRE CABLE FALL MODE AND RATED TOTAL LOAD ๏ผ๏ผ๏ผ๏ผ๏ผ
4.3 WHAT TO DO WITH TWISTED WINCH WIRE CABLE ๏ผ๏ผ๏ผ๏ผ๏ผ
5. TRANSPORTATION ๏ผ๏ผ๏ผ๏ผ๏ผ
5.1 LOADING/UNLOADING ๏ผ๏ผ๏ผ๏ผ๏ผ
5.1.1 LOADING ๏ผ๏ผ๏ผ๏ผ๏ผ
5.1.2 SECURING MACHINE ๏ผ๏ผ๏ผ๏ผ๏ผ
5.1.3 UNLOADING ๏ผ๏ผ๏ผ๏ผ๏ผ
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5.2 LIFTING MACHINE ๏ผ๏ผ๏ผ๏ผ๏ผ
5.2.1 LIFTING THE MACHINE IN THE BOOM LOWERED POSTURE ๏ผ๏ผ๏ผ๏ผ๏ผ
5.2.2 LIFTING THE MACHINE IN THE BOOM RAISED POSTURE ๏ผ๏ผ๏ผ๏ผ๏ผ
6. HANDLING IN COLD WEATHER ๏ผ๏ผ๏ผ๏ผ๏ผ
6.1 PREPARING FOR LOW TEMPERATURE ๏ผ๏ผ๏ผ๏ผ๏ผ
7. LONG TERM STORAGE ๏ผ๏ผ๏ผ๏ผ๏ผ
7.1 BEFORE STORING IT MACHINE ๏ผ๏ผ๏ผ๏ผ๏ผ
7.2 DURING STORAGE ๏ผ๏ผ๏ผ๏ผ๏ผ
7.3 AFTER STORAGE ๏ผ๏ผ๏ผ๏ผ๏ผ
8. TROUBLES AND ACTIONS ๏ผ๏ผ๏ผ๏ผ๏ผ
8.1 RUNNING OUT FUEL ๏ผ๏ผ๏ผ๏ผ๏ผ
8.2 PHENOMENA THAT ARE NOT FAILURES ๏ผ๏ผ๏ผ๏ผ๏ผ
8.3 TOWING THE MACHINE ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4 DISCHARGED BATTERY ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4.1 CAUTIONS IN BATTERY HANDLING ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4.2 BATTERY REMOVAL AND INSTALLATION ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4.3 CAUTIONS IN BATTERY CHARGING ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4.4 STARTING ENGINE WITH BOOSTER CABLE ๏ผ๏ผ๏ผ๏ผ๏ผ
8.4.5 STARTING ENGINE ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5 OTHER TROUBLE ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5.1 ELECTRICAL COMPONENTS ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5.2 CHASSIS ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5.3 ENGINE ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5.4 MOMENT LIMITER ๏ผ๏ผ๏ผ๏ผ๏ผ
8.5.5 OVER HOIST DETECTOR ๏ผ๏ผ๏ผ๏ผ๏ผ
INSPECTION AND MAINTENANCE ๏ผ๏ผ ๏ผ
1. PRECAUTIONS REGARDING MAINTENANCE ๏ผ๏ผ ๏ผ
2. BASIC MAINTENANCE ๏ผ๏ผ ๏ผ
3. LEGAL INSPECTION ๏ผ๏ผ ๏ผ
4. PERIODIC REPLACEMENT OF SAFETY CRITICAL PARTS ๏ผ๏ผ ๏ผ
5. CONSUMABLES ๏ผ๏ผ ๏ผ
6. OTHER COMPONENTS ๏ผ๏ผ๏ผ๏ผ
7. USE OF FUEL, COOLANT AND LUBRICANT ๏ผ๏ผ๏ผ๏ผ
7.1 USE OF FUEL, COOLANT AND LUBRICANTS ACCORDING TO AMBIENT
TEMPERATURES ๏ผ๏ผ๏ผ๏ผ
8. TIGHTENING TORQUE SPECIFICATIONS ๏ผ๏ผ๏ผ๏ผ
8.1 STANDARD TIGHTENING TORQUE LIST ๏ผ๏ผ๏ผ๏ผ
9. INSPECTION AND MAINTENANCE LIST ๏ผ๏ผ๏ผ๏ผ
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10. MAINTENANCE PROCEDURES ๏ผ๏ผ๏ผ๏ผ
10.1 INITIAL 500 HOUR MAINTENANCE ๏ผ๏ผ๏ผ๏ผ
10.2 CHECKING BEFORE OPERATION ๏ผ๏ผ๏ผ๏ผ
10.3 IRREGULAR MAINTENANCE ๏ผ๏ผ๏ผ๏ผ
10.4 MAINTENANCE EVERY 50 HOURS ๏ผ๏ผ๏ผ๏ผ
10.5 MAINTENANCE EVERY 100 HOURS ๏ผ๏ผ๏ผ๏ผ
10.6 MAINTENANCE EVERY 250 HOURS ๏ผ๏ผ๏ผ๏ผ
10.7 MAINTENANCE EVERY 500 HOURS ๏ผ๏ผ๏ผ๏ผ
10.8 MAINTENANCE EVERY 1000 HOURS ๏ผ๏ผ๏ผ๏ผ
10.9 MAINTENANCE EVERY 1500 HOURS ๏ผ๏ผ๏ผ๏ผ
10.10 MAINTENANCE EVERY 2000 HOURS ๏ผ๏ผ๏ผ๏ผ
SPECIFICATIONS ๏ผ๏ผ ๏ผ
1. SPECIFICATION LIST ๏ผ๏ผ ๏ผ
2. SPECIFICATION DIMENSIONAL DRAWING ๏ผ๏ผ ๏ผ
3. RATED TOTAL LOAD CHART ๏ผ๏ผ ๏ผ
4. WORKING RADIUS AND LIFTING HEIGHT ๏ผ๏ผ ๏ผ
SEARCHER HOOK ๏ผ๏ผ ๏ผ
1. SEARCHER HOOK EACH SECTION ๏ผ๏ผ ๏ผ
2. MOMENT LIMITER DISPLAY UNIT ๏ผ๏ผ ๏ผ
3. OPERATION ๏ผ๏ผ ๏ผ
4. INSPECTION AND MAINTENANCE ๏ผ๏ผ 8
4.1 LEGAL INSPECTION ๏ผ๏ผ 8
4.2 CONSUMABLES ๏ผ๏ผ 8
4.3 INSPECTION AND MAINTENANCE LIST ๏ผ๏ผ 8
4.4 MAINTENANCE PROCEDURES ๏ผ๏ผ 9
4.4.1 INSPECTION OF BEFORE OPERATION ๏ผ๏ผ 9
5. WORKING RADIUS AND RATED TOTAL LOAD ๏ผ๏ผ๏ผ๏ผ
5.1 WORKING RADIUS AND LIFTING HEIGHT FOR SEARCHER HOOK ๏ผ๏ผ๏ผ๏ผ
5.2 RATED TOTAL LOAD CHART FOR SEARCHER HOOK ๏ผ๏ผ๏ผ๏ผ
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S.M 6/24
