Maeda MK 1033C-1 Mini Crawler Crane Operation Manual SN MK0003 and up – PDF DOWNLOAD

Description

Maeda MK 1033C-1 Mini Crawler Crane Operation Manual SN MK0003 and up – PDF DOWNLOAD

FILE DETAILS:

Maeda MK 1033C-1 Mini Crawler Crane Operation Manual SN MK0003 and up – PDF DOWNLOAD

Language : English
Pages : 349
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

Maeda MK 1033C-1 Mini Crawler Crane Operation Manual SN MK0003 and up – PDF DOWNLOAD

INTRODUCTION:

• This manual is a guidebook for safe and effective use of this machine.
• This manual describes the procedures and precautions to follow for proper operation, inspection and
  maintenance of the machine.
• Many accidents are caused due to failure to observe safety precautions for operation, inspection,
  and maintenance.
• Be sure to read this manual and understand the procedures for machine operation, inspection, and
  maintenance thoroughly before using this machine.
• Failure to observe the basic precautions described in this manual may lead to serious accidents.

[1] CARRIER
The carrier consists of the travelling gear, engine, travelling operation unit, and crane operation unit.
[2] CRANE
The crane consists of the telescopic main boom, main boom derrick system, telescopic jib, jib derrick system,
slewing system, hook block, winch system, and outrigger system.
[3] SAFETY DEVICE
This machine is equipped with the following safety devices: Over-hoist detector/automatic stop device,
emergency stop switch, angle indicator, hydraulic safety valve, hydraulic automatic locking device, slinging
rope detachment protector, alarm buzzer (audio alarm), levelling instrument, crane tip-over alarm (issued
when operating the crane over 3 degrees of inclination and travelling over 10 degrees inclination), outrigger
safety device (outrigger extension detection and crane interlock), and boom displacement detector.
3.3 MACHINE FUNCTIONS
[1] CARRIER
• This machine is designed to have a compact overall width when the crane and outriggers are retracted,
which facilitates running in confined areas.
• Operating the two travelling levers enables direction changes of forward, backward, right and left travelling.
[2] CRANE
• The crane unit has the flexible outriggers that allow the machine to work in rough terrains or confined areas.
The outriggers can be extended in various ways according to the worksite terrain and conditions.
• Through the combination use of the telescopic boom, derrick and slewing systems besides the winch system
(winch spec), the crane can raise and lower the hook to move the lifted object to the desired position within
the rated total load and the specified working envelope.
• The outrigger setup and the crane operations can be performed with the remote control system.
• Changing the angle and length of the main boom and jib can make diverse positions.

TABLE OF CONTENTS:

Maeda MK 1033C-1 Mini Crawler Crane Operation Manual SN MK0003 and up – PDF DOWNLOAD

INTRODUCTION 1- 1
1. INTRODUCTION 1- 2
2.FOR SAFE USE OF MACHINE 1- 3
3. MACHINE OVERVIEW 1- 4
3.1 SPECIFIED OPERATIONS 1- 4
3.2 MACHINE STRUCTURE 1- 4
3.3 MACHINE FUNCTIONS 1- 5
4. QUALIFICATION FOR OPERATING THE MACHINE 1- 5
4.1 QUALIFICATION REQUIRE FOR OPERATING CRANES 1- 5
5. TERMINOLOGY 1- 6
5.1 TERMS AND DEFINITIONS 1- 6
5.2 DIAGRAM OF WORKING RADIUS AND LIFTING HEIGHT 1- 8
5.3 RATED TOTAL LOAD CHART 1-10
5.4 ANGLE INDICATOR 1-18
SAFETY 2- 1
1. BASIC PRECAUTIONS 2- 2
2. DRIVING RELATED PRECAUTIONS 2- 7
2.1 BEFORE STARTING ENGINE 2- 7
2.2 AFTER STARTING ENGINE 2- 8
2.3 DURING CRANE WORK 2-12
3. TRANSPORT PRECAUTIONS 2-21
4. BATTERY HANDLING PRECAUTIONS 2-23
5. MAINTENANCE PRECAUTIONS 2-25
5.1 PRECAUTIONS BEFORE MAINTENANCE 2-25
5.2 PRECAUTIONS DURING MAINTENANCE 2-27
6. SAFETY LABEL LOCATIONS 2-32
OPERATION 3- 1
1. NAME OF EACH SECTION 3- 2
1.1 MACHINE UNITS 3- 2
1.2 TRAVELLING AND CRANE OPERATION UNITS 3- 3
1.2.1 LEVERS 3- 4
1.2.2 SWITCHES 3- 5
1.2.3 METERS AND LAMPS 3- 7
1.3 CRANE OPERATION UNITS 3- 8
1.3.1 LEVERS 3- 9
1.3.2 SWITCHES 3-10
1.4 OUTRIGGER SAFETY DEVICES 3-11
1.4.1 FUNCTIONS OF OUTRIGGER SAFETY DEVICES 3-11
1.4.2 NAMES AND DESCRIPTIONS OF OUTRIGGER DISPLAY 3-13
1.5 MONITOR 3-16
1.5.1 MONITOR DISPLAY PARTS 3-16
1.5.2 EMERGENCY STOP CANCEL SWITCH 3-36
1.6 MOMENT LIMITER (OVERLOAD PREVENTIVE DEVICE) 3-37
1.6.1 CONFIGURATION OF MOMENT LIMITER 3-37
1.6.2 FUNCTIONS OF MOMENT LIMITER 3-38
1.6.3 MOMENT LIMITER OPERATION 3-39
1.6.4 MONITOR COMPONENTS 3-41
1.6.5 MOMENT LIMITER FUNCTIONS 3-44
1.7 MACHINERY COVER 3-45
2. OPERATION 3-46
2.1 PRE-OPERATION INSPECTION 3-46
2.1.1 VISIBLE CHECKS 3-46
2.1.2 CHECKING BEFORE STARTING ENGINE 3-49
2.1.3 CHECKING AFTER STARTING ENGINE 3-60
2.2 STARTING ENGINE 3-68
2.2.1 NORMAL ENGINE START WITH MAIN STARTER SWITCH 3-68
2.2.2 NORMAL ENGINE START WITH MAIN STARTER SWITCH IN COLD
WEATHER 3-69
2.2.3 ENGINE START WITH AUXILIARY STARTER BUTTON 3-70
2.3 OPERATIONS AND CHECKS AFTER STARTING ENGINE 3-71
2.4 BREAK-IN OPERATION 3-74
2.5 MACHINE TRAVELLING POSTURE 3-74
2.6 START MOVING MACHINE 3-75
2.7 CHANGING DIRECTION OF THE MACHINE 3-76
2.8 STOPPING/PARKING THE MACHINE 3-77
2.9 STOPPING ENGINE 3-78
2.10 INSPECTION AFTER STOPPING ENGINE 3-78
2.11 CAUTIONS IN DRIVING 3-79
2.12 OUTRIGGER SETUP OPERATION 3-80
2.13 PRECAUTIONS BEFORE CRANE WORK 3-87
2.14 CRANE OPERATION POSTURE 3-89
2.15 MAIN BOOM/JIB DERRICKING OPERATION 3-90
2.16 MAIN BOOM/JIB TELESCOPING OPERATION 3-91
2.17 SLEWING OPERATION 3-92
2.18 CRANE ACCELERATOR OPERATION 3-93
2.19 RECOMMENDED OPERATION PROCEDURE 3-93
2.20 CRANE STOWAGE OPERATION (FIXED HOOK SPECIFICATION) 3-95
2.21 OUTRIGGER STOWING OPERATION 3-96
2.22 PROHIBITED OPERATIONS DURING CRANE WORK 3-101
3. HANDLING RUBBER TRACKS 3-103
3.1 GOOD USE 3-103
3.2 WARRANTY 3-103
3.3 PROHIBITED OPERATIONS 3-104
3.4 CAUTIONS IN USING RUBBER TRACKS 3-105
4. HANDLING WIRE ROPES 3-107
4.1 CRITERIA FOR WIRE ROPE REPLACEMENT 3-107
5. TRANSPORTATION 3-108
5.1 HOISTING MACHINE 3-108
5.2 LOADING/UNLOADING 3-110
5.3 CAUTIONS WHEN LOADING MACHINE 3-111
5.4 CAUTIONS DURING TRANSPORTATION 3-111
6. HANDLING IN COLD WEATHER 3-112
6.1 PREPARING FOR LOW TEMPERATURE 3-112
7. LONG-TERM STORAGE 3-114
7.1 BEFORE STORING MACHINE 3-114
7.2 DURING STORAGE 3-114
7.3 AFTER STORAGE 3-114
8. HANDLING BATTERY 3-115
8.1 CAUTIONS IN HANDLING BATTERY 3-115
8.2 REMOVING/INSTALLING BATTERY 3-116
8.3 CAUTIONS IN CHARGING BATTERY 3-116
8.4 STARTING ENGINE WITH BOOSTER CABLE 3-117
9. TROUBLESHOOTING 3-119
9.1 ELECTRICAL COMPONENTS 3-119
9.2 MACHINE BODY 3-119
9.3 ENGINE 3-120
INSPECTION AND MAINTENANCE 4- 1
1. PRECAUTIONS FOR MAINTENANCE 4- 2
2. BASIC MAINTENANCE 4- 4
3. LEGAL INSPECTION 4- 7
4. CONSUMABLES 4- 7
5. LUBRICATING OIL 4- 8
5.1 USE OF LUBRICATING OIL ACCORDING TO TEMPERATURES 4- 8
6. ACCESSORY TOOLS AND STANDARD TIGHTENING TORQUE 4- 9
6.1 ACCESSORY TOOLS 4- 9
6.2 STANDARD TIGHTENING TORQUE LIST 4- 9
7. INSPECTION AND MAINTENANCE LIST 4-11
8. MAINTENANCE PROCEDURES 4-14
8.1 INITIAL 10 HOUR MAINTENANCE 4-14
8.2 INITIAL 50 HOUR MAINTENANCE 4-14
8.3 INITIAL 250 HOUR MAINTENANCE 4-14
8.4 PRE-OPERATION INSPECTION 4-15
8.5 IRREGULAR MAINTENANCE 4-15
8.6 MAINTENANCE EVERY 30 HOURS 4-24
8.7 MAINTENANCE EVERY 50 HOURS 4-26
8.8 MAINTENANCE EVERY 250 HOURS 4-30
8.9 MAINTENANCE EVERY 500 HOURS 4-32
8.10 MAINTENANCE EVERY 1000 HOURS 4-37
8.11 MAINTENANCE EVERY 2000 HOURS 4-46
SPECIFICATIONS 5- 1
1. PRINCIPLE SPECIFICATION LIST 5- 2
2. SPECIFICATION DIMENSIONAL DRAWING 5- 4
3. DIMENSIONAL DRAWING OF OUTRIGGER WIDTH 5- 5
4. RATED TOTAL LOAD CHART 5- 6
5. WORKING RADIUS/LIFTING HEIGHT 5- 7
REMOTE CONTROL 6- 1
1. OUTLINE OF REMOTE CONTROLLER 6- 2
1.1 FEATURE 6- 2
1.2 CONFIGURATION 6- 2
1.2.1 CONFIGURATION OF REMOTE CONTROLLER 6- 2
1.3 FUNCTIONS 6- 3
1.3.1 FUNCTIONS OF REMOTE CONTROLLER 6- 3
2. SAFETY PRECAUTIONS 6- 4
2.1 PRECAUTIONS ON HANDLING 6- 4
2.2 OPERATION RELATED PRECAUTIONS 6- 8
2.2.1 BEFORE STARTING ENGINE 6- 8
2.2.2 AFTER STARTING ENGINE 6- 9
2.2.3 DURING OPERATION 6- 9
2.2.4 AT THE END OF OPERATION 6- 9
3. SAFETY LABEL LOCATIONS 6-10
4. COMPONENTS OF THE TRANSMITTER 6-11
4.1 UPPER PART COMPONENTS OF THE TRANSMITTER 6-11
4.2 LOWER PART COMPONENTS OF THE TRANSMITTER 6-12
4.3 DESCRIPTION OF COMPONENTS OF THE TRANSMITTER 6-13
5. COMPONENTS OF THE RECEIVER 6-19
5.1 COMPONENTS OF THE RECEIVER 6-19
6. PRE-OPERATION INSPECTION 6-21
6.1 CHECKING BEFORE STARTING ENGINE 6-21
6.1.1 CHECKING BEFORE TURNING ON THE TRANSMITTER 6-21
6.1.2 CHECKING AFTER TURNING ON THE TRANSMITTER 6-22
6.1.3 INSPECTION OF THE RECEIVER 6-23
6.2 CHECKING AFTER STARTING ENGINE 6-24
6.2.1 VERIFICATION FOR THE ENGINE START AND STOP 6-24
6.2.2 OUTRIGGER MODE OPERATION CHECK 6-25
6.2.3 CRANE MODE OPERATION CHECK 6-26
7. OPERATION 6-29
7.1 CAUTIONS BEFORE OPERATION 6-29
7.2 OPERATION IN OUTRIGGER MODE 6-30
7.2.1 OUTRIGGER SETTING 6-31
7.2.2 OUTRIGGER STOWING 6-31
7.3 OPERATION IN CRANE MODE 6-32
7.3.1 SLEWING OPERATION 6-33
7.3.2 MAINBOOM TELESCOPING 6-33
7.3.3 HOOK RAISING AND LOWERING (WINCH SPECIFICATION) 6-34
7.3.4 MAIN BOOM DERRICKING 6-34
7.3.5 JIB DERRICKING 6-35
7.3.6 JIB TELESCOPING 6-35
7.3.7 SPEED SELECTOR ROTARY SWITCH: (S10) 6-36
7.3.8 ACCELERATION DIAL: R1 6-36
7.3.9 EMERGENCYSTOP SWITCH OPERATION 6-37
7.3.10 ENGINE START AND STOP OPERATION 6-37
7.4 CHECKING AFTER CRANE OPERATION 6-38
8. HANDLING BATTERY 6-39
8.1 REPLACEMENT TIMING OF BATTERY 6-39
8.2 REPLACEMENT METHOD OF BATTERY 6-39
8.3 CHARGING METHOD OF BATTERY 6-40
9. TROUBLESHOOTING 6-41
9.1 BEFORE TROUBLESHOOTING 6-41
9.2 ERRORS IN THE REMOTE CONTROL DEVICES 6-42
10. PRINCIPLE SPECIFICATION LIST 6-44
ELECTRIC MOTOR 7- 1
1. PRECAUTIONS FOR USE OF ELECTRIC MOTOR 7- 2
2. SAFETY LABEL LOCATIONS 7- 3
3. NAME OF EACH SECTION 7- 5
3.1 TRAVELLING UNIT 7- 5
3.2 POWER UNIT 7- 8
3.3 POWER SUPPLY BOX 7- 8
3.4 INVERTER UNIT 7- 9
4. OPERATION 7-12
4.1 PRE-OPERATION INSPECTION 7-12
4.1.1 INSPECTION BEFORE STARTING ELECTRIC MOTOR (VISIBLE CHECKS) 7-12
4.1.2 INSPECTION BEFORE STARTING ELECTRIC MOTOR 7-12
4.1.3 INSPECTION AFTER STARTING ELECTRIC MOTOR 7-12
4.2 POWER SUPPLY CONNECTION 7-13
4.3 OPERATION AND CHECKING AFTER POWER CONNECTION 7-16
4.4 MACHINE OPERATION 7-18
4.5 MACHINE STOP AND CHECKS AFTER STOPPING MACHINE 7-18
4.6 POWER SUPPLY SEPARATION 7-19
5. LONG-TERM STORAGE 7-20
6. ELECTRIC MOTOR TROUBLESHOOTING 7-21
7. METHOD OF REMOVING AND INSTALLING POWER UNIT 7-22
7.1 REMOVAL OF POWER UNIT 7-23
7.2 INSTALLATION OF POWER UNIT 7-26
8. PRINCIPLE SPECIFICATION LIST 7-27
9. SPECIFICATION DIMENSIONAL DRAWING 7-29
WINCH 8- 1
1. WINCH PARTS 8- 2
1.1 WINCH MACHINE PARTS 8- 2
1.2 WINCH OPERATION PARTS 8- 3
1.3 MONITOR 8- 4
1.3.1 MONITOR DISPLAY PARTS 8- 4
1.4 OVER HOIST DETECTOR 8- 7
1.5 EXCESSIVE UNWIND DETECTOR 8- 7
2. OPERATION 8- 8
2.1 PRE-OPERATION INSPECTION 8- 8
2.1.1 VISIBLE CHECKS 8- 8
2.1.2 CHECKING BEFORE STARTING ENGINE 8- 9
2.1.3 CHECKING AFTER STARTING ENGINE 8- 9
2.2 OPERATIONS BEFORE CRANE WORK 8-11
2.3 HOOK RAISING/LOWERING OPERATION 8-15
2.4 CRANE STOWAGE OPERATION 8-16
3. SPECIFICATIONS 8-21
3.1 SPECIFICATIONS 8-21
3.2 MAIN DIMENSIONAL DRAWING 8-22
3.3 WORKING RADIUS AND RATED TOTAL LOAD 8-22
3.3.1 RATED TOTAL LOAD CHART 8-23
3.3.2 WORKING RANGE/LIFTING HEIGHT OF 1-FALL WINCH 8-24

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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