MAN L 34W / F99 Truck Chassis Parts Catalogue – WMA34WZZ3CM579717 PDF Parts Manual

Description

MAN L 34W / F99 Chassis Parts Catalogue – Chassis WMA34WZZ3CM579717

This is the complete illustrated spare-parts catalogue for MAN chassis WMA34WZZ3CM579717, covering the L 34W 00 vehicle family with the D2676 LF03/4 engine (with EVB or closed-loop EVB) and the ZF 16S-252 / 16S-2520 TO manual gearbox. It is the working reference a parts counter, workshop and rebuild technician uses to identify, order and verify every component on the truck – from a crankcase dowel pin to a fifth-wheel coupling repair kit. Each group is laid out as a clean exploded illustration keyed to a table of position numbers, MAN part numbers, descriptions, quantity and unit, so you can confirm the exact item before spending money on it.

File Details

• Manual type: Vehicle Parts Catalogue (illustrated spare-parts catalogue)
• Brand: MAN
• Vehicle family: L 34W 00 (F99L/R series cab, semitrailer tractor / HB)
• Chassis number: WMA34WZZ3CM579717
• Engine coverage: D2676 LF03/4 with EVB or closed-loop EVB; D2066 / D2676 EURO2/3/4 auxiliary references
• Gearbox coverage: ZF 16S-252 OD / ZF 16S-2520 TO with twin-disc clutch
• Language: English
• Page count: 742 pages
• File format: PDF

Chapters Covered

• 010 Crankcase, Camshaft
• 020 Crankgear
• 030 Cylinder Head
• 040 Engine Timing
• 050 Engine Lubrication
• 060 Cooling System (Water Cooling)
• 080 Intake Syst / Exhaust Manifold
• 090 Turbocharger
• 100 Injection Nozzles and Pipes
• 110 Injection Pump, HP Pump
• 120 Fuel System
• 150 Exhaust System
• 192 Engine Attachments
• 250 Lighting, Signals, Switches, Control, Central Electrical System
• 260 Windscreen Wiper System, Washer System, Headlamp Cleaning System, Alternator
• 261 Battery, Main Battery Switch, Battery Emergency Cutout, Battery Box
• 270 Instrument Panel, Instruments
• 290 Cable Harnesses and Electric Lines
• 291 Mounting Parts and Connecting Parts
• 300 Clutch and Clutch Control
• 320 Gearbox
• 330 Power Take-off
• 350 Rear Axle
• 356 Rear Axle with Throughdrive
• 357 Throughdrive Rear Axle
• 358.5 Brake Shoe Rear Axle
• 359 Operating Mechanism for Differential Lock and Axle Breather
• 390 Propeller Shafts
• 410 Vehicle Frame
• 411 Subframe, Fifth-Wheel Coupling
• 412 Vehicle Frame Mounting Parts
• 430 Axle Locating System Front Axle
• 431 Axle Locating System Rear Axle
• 432 Stabiliser
• 440 Front Axle
• 444 Speed Sender, Brake Pad Wear Indicator
• 448.5 Brake Shoe Front Axle
• 450 Wheels
• 452 Spare Wheel Hoist
• 461 Steering System
• 462 Drop Arms, Drag Links
• 480 Foot Controls
• 510 Brake Diagram, Brake Line
• 520 Brake System
• 529 Bracket, Pipe Clamps and Fittings
• 610 Cab
• 619 Air Duct / Heating, Ventilation and Air Conditioning
• 660 Mudguards Front
• 661 Mudguards Rear
• 900 Tools and Equipment, Plates

Engine – Crankcase, Crankgear, Cylinder Head, Timing and Lubrication (010 / 020 / 030 / 040 / 050)

The engine block section is unusually complete for a parts catalogue of this size. 010 Crankcase splits into camshaft gear and pulse wheel, crankcase, crankcase and oil sprayer nozzle, crankcase cover, crankcase cover mounting bolt, crankcase plugging parts, data plate, engine breather oil return pipe and the timing case (both with and without PTO). 020 Crankgear carries the connecting rod and conrod bearing, crankshaft, flywheel and piston assemblies, including the conrod bearing shells in normal, 0.10 mm, 0.25 mm and 0.50 mm sputtered repair stages. 030 Cylinder Head covers cylinder head cover, gasket, head bolt, drain plug cover, the cylinder head repair kit and the complete cylinder head. 040 Engine Timing lists the camshaft gear, pulse wheel, counterpiece for valve crosshead, rocker arm mechanism and valve crosshead components, with a clear engine-number break at …1414257… 050 Engine Lubrication gives the oil dipstick with tube, oil filler pipe mounting parts, oil module, oil module mounting parts, oil pump, oil suction line and the oil sump (34/40 L variants). Every position carries a MAN part number – for example the camshaft 51.04400-6050 with its dowel pin 06.22022-0912, the crankcase 51.01100-6214 with the M18X2X160 collar bolts, and the cylinder liner 51.01201-0459 in the normal 126.00 mm version with its profiled O-ring 51.96501-0534.

Cooling, Intake, Turbocharger, Injection and Fuel (060 / 080 / 090 / 100 / 110 / 120)

Cooling is broken out into coolant elbow on thermostat housing, coolant pipe rear, coolant pump components (51.06500-6642/6675), coolant pump repair kit, cooling water thermostat 83 °C, distributor housing installation, hose nipple on thermostat housing, thermostat housing and the visco fan assembly with its mounting parts. The intake / exhaust manifold group carries the charge-air pipe, intercooler elbow exhaust-end, cylinder-head heat protection plate and the starting-aid deletion drain plug. Turbocharger coverage is very specific: air intake on turbocharger, the turbocharger itself (51.09100-7821), its oil pressure pipe, and the oil return pipe to crankcase with gasket 51.96601-0576. Injection is documented as nozzles and pipes, injection lines, injector 51.10100-6127 (six per engine) with toric seal and seal, plus the pressure line and common-rail pressure pipe assembly. The HP pump group lists the Bowden cable bracket, drive housing, electronic control unit, the CP3.4+ high-pressure fuel pump 51.11103-7792 with its gear pump, driving dog, measuring unit and overflow valve, the HP pump intermediate gear and the HP pump mounting parts lubricated with fuel. The fuel system section rounds this off with the fuel service centre assembly 51.12501-7289, fuel filter components, unheated fuel filter, fuel lines and fittings.

Electrical, Lighting, Instrumentation and Cable Harnesses (250 / 260 / 261 / 270 / 290 / 291)

The electrical group is one of the deepest in the book. 250 covers the antenna, central electrical system, central on-board computer, relays and fuses, clearance lamp, cover plug sockets, door control module, electronic control unit EBS-5, electronic control unit vehicle management computer (PTM), flasher lateral, flashing priority light base, headlamps (H7 with beam-length adjustment for steel bumper), instrument panel symbol ring combination, interior lights on the luggage rack, loudspeaker, potentiometer beam-length adjustment, push key exhaust brake, push key illumination test, radio, radio operator’s manual, relay and series resistance, rotary switch illumination, side marker light with LED, spiral cable socket, stalk switch, stepwell light, differential-lock switches, power take-off I switch, rotating emergency-light switch, speed-regulator switch, transverse differential-lock switch, tail lamps (warning device and VALEO versions), tool support, trailer sockets 7-pin DIN 1185 and DIN 3731, turn signal front, vehicle management computer covering and warning flasher switch. 260 lists the washer system water container, windscreen wiper system and wiper motor. 261 handles the battery (2×175 AH GBA1-12V-175AH), battery box (small version), battery box mounting, instruction plates and cable, main battery switch, terminal protection. 270 covers instruments, tachograph TSU 1391, temperature sensor ambient and engine monitoring sensors. 290 / 291 is a full cable-harness index: I/FS-CAN, CAN data bus, T-CAN, door harness left/right, gear selector switch harness, gearbox harness, multi-function steering wheel harness, frame left front harness, PTO harness, solenoid-valve harness, steering column harness, turn-signal extension, wiper motor harness, anti-jackknife brake harness, belt display harness, differential-lock harness, flashing priority harness, headlamp harnesses, instrument panel harness, interior / clearance lamp harness, radio harness, side marker harness, tachograph harness and the ground strap – plus all the mounting brackets, clamps, wiring conduits and cable binders needed to route them.

Drivetrain – Clutch, Gearbox, Power Take-off, Rear Axle, Throughdrive and Propeller Shafts (300 / 320 / 330 / 350 / 356 / 357 / 358.5 / 359 / 390)

The gearbox chapter is the ZF 16S-2520 TO documentation, and it is exhaustive: clutch booster, clutch hose line, clutch release, valve block for the gearshift housing, control for GP and GV, countershaft with pump and reverse gear, drive shaft with connection plate, gear shift cover, gearbox assembly 81.32004-6319 (16S-2520 TO + 2SK CARBON), gearshift housing, cover, piping, housing cover for planetary drive, main shaft components front and rear, planetary drive and output flange, pneumatic control for GP, release group servoshift pneumatic, selector lever, shift rail, springs, synchronizer assembly and the transmission case with drain plugs, bleeder valve, data plate and clutch housing. Auxiliary drive is covered under Power Take-off with the adapter set NH/1C, housing NL/NH1C, plugging parts, the NH unit itself and the pneumatic control for gearbox plus PTO. Rear axle documentation covers the HP-1652 and HPD-1682-01 (IP=4.0, 220 mm brake lining, leaf suspension, spring + EBS without BVS) with brake adjuster repair kit and washer, brake anchor plate, camshaft with left/right brake lever, brake cylinder mounting, brake drum 410X220, driving head mounting bleeder, guard plate, oil filter, planetary final drive (sun gear, planet gear sets, ring gears, ring gear carriers, grooved nuts M88X1.5), rear axle housing, wheel hub, differential lock, drive shaft, transverse differential lock, and the throughdrive variants with their pinion case, bevel gear bearing, main shaft differential, throughdrive control and throughdrive housing cover. Propeller shafts, spider sets and flange hardware close the section.

Chassis, Suspension, Steering, Brakes, Wheels and Cab (410 / 411 / 412 / 430 / 431 / 432 / 440 / 444 / 448.5 / 450 / 452 / 461 / 462 / 480 / 510 / 520 / 529 / 610 / 619 / 660 / 661)

Frame and fifth-wheel work sits in 410/411/412: cross members and brackets front and rear, front cross member for steel bumper, steel bumper bracket pivot bearing, fifth-wheel base (JOST 40×11 mm >36T), fifth-wheel coupling JOST JSK 38C1 3.5″/190 mm high with its wear ring and repair kits, subframe side members and cross members, chock holder, foothold below steel bumper, horn bracket, side marker light mounting. Suspension is fully indexed: parabolic front spring 9.5T with stabiliser (HD) and its 3-leaf and 4-leaf components, U-bolts, spring clamp plates, spring shackles, rubber stops, hollow rubber springs, shock absorbers (front and rear high-built), A-frame, axle control arms, trapezoidal rear springs 2×16T with 16-leaf component breakdown, spring leaf part numbers, spring bolts and U-bolts, stabiliser bars front and both rear axles with their slotted bushes, bearing caps and support assemblies. 440 front axle covers the VO-09-26 and VO-09-30 straight axle beam with drum brakes (180 mm lining, EBS without BVS), brake adjuster, brake anchor plate, camshaft with levers, brake cylinder mounting, front axle beam with steering knuckle, king pin V9-82L-98, tie rod / swing lever, tie rod TRW, front wheel flange with brake drum, grooved nut M58X1.5 and the wheel mounting bolts M22X1.5X44X79. Wheels and spare-wheel handling are covered by disc wheel 24.0X8.50, spare wheel, counterpiece for the spare wheel hoist, fish plate and hoist mounting. 461/462 covers the steering column, steering column bracket, casing, steering damper, fluid reservoir with monitor, steering gear repair kit, steering gear mechanically adjustable ZF 8098 and the drop arms with drag link LM or TRW. 480 foot controls detail the pedal bracket, pedal position sensor, pedal assemblies, clutch master cylinder, foot brake valve, surge tank and fluid level probe. 510/520 is the air-brake documentation: air drier hose pipe, brake diagram for solenoid valve / booster cylinder / throttle valve, brake lines and hose lines for the 1st front axle, polyamide tubing 6/9/12/14/16, 4-circuit protection valve, air drier and its cartridges, 40 L / 30 L / 4 L air tanks and their brackets, air tank strap packing, brake cylinder, spring brake cylinders 30/30 for both rear axles, relay valve with overload protection, trailer control valve, hand brake valve, pressure regulating valves 1-K and 2-K, solenoid valve, pressure sensors and switches, plus the test fitting bracket and coupling heads. 529 collects all bracket, pipe-clamp and cable-fastening hardware. The cab chapter is enormous: adhesives, bonnet cover, cab suspension front and rear with coil springs, cross members, curb mirror, cylinder and lift pump for the cab tilting mechanism, dashboard, door actuating systems, door hinge pin, door shells and windows, electric window lifters, dust seals, engine cowling and insulation, firewall cladding, floor mats and floor plate, front service door with all its Bowden cables and hinges, headlining, instrument panel, lift-up roof, luggage rack, mudguard brackets, pillar linings, rear panel, mirrors, roller blind, roof mounting, scuff plates, seats (static left and air-sprung right, Grammer), side panels, side windows, stowage box, system carrier, tool support, trim plates, windscreen and window-cleaning kit. 619 adds the air-conditioning side: air ducts, condenser, filter housing with evaporator and expansion valve, heater lines engine-end and cab-end, heater modulus and operating module, refrigerant pipes and hoses and their mounting hardware. 660/661 finish with the front and rear mudguard brackets, mudguards left/right and rubber half shells for the rear axle.

Tools, Equipment and Plates (900)

The final group lists the on-board tool kit for steel bumper (tool kit bag, wheel bolt wrench 30×32, water pump pliers, double-ended open wrenches 10×13, 17×19 and 27×30, bits tool holder and Torx / PH / hex inserts), the 12 T hydraulic jack with wheel chock, lock set with transponder, warning triangle, warning jacket, warning lamp with container, first-aid box, ice scraper and window-cleaning kit, plus the model sign TGS lettering and the identification plates for the chassis number, cab tilting mechanism, towing coupling, antifreeze and test fitting.

Why This MAN Chassis Parts Catalogue Matters

With 742 pages and MAN’s own position-numbered exploded views, this is not a guesswork document. When you are looking at a real truck – a semitrailer tractor with the D2676 LF03/4 engine, a ZF 16S-2520 TO gearbox, HP-1652 or HPD-1682 rear axles and a VO-09 front axle – you can open the correct group, match the illustrated position, read off the MAN part number, description and quantity, and order with confidence instead of measuring, photographing and hoping. That saves a return, a core charge and a week of downtime. The catalogue also carries the small hardware that never appears on parts-store shelves: dowel pins, toric seals, shims, circlips, cable binders, blind rivet nuts, speed nuts, retaining clips and repair kits.

Get the PDF Instantly

The MAN L 34W / F99 Truck Chassis Parts Catalogue for chassis WMA34WZZ3CM579717 is delivered as a single PDF download immediately after purchase – no shipping, no waiting for a disc, no customs. Read it on a workshop laptop, a tablet on the pit, or a phone on the road, and print the groups you need for the bench. With the complete 742-page catalogue in front of you, every service, rebuild, refurbishment and diagnostic job on this truck becomes a matter of following the correct part numbers instead of hoping the one you picked fits.

IMAGES PREVIEW