MAN TGS Without Multi-function Steering Wheel Operator’s Manual 2019 – 81.99287-7162 PDF Download

Description

MAN TGS Operator’s Manual – 2019 Edition, Document 81.99287-7162

This is the complete operator’s manual for the MAN TGS truck built without a multi-function steering wheel. Published by MAN Truck & Bus AG under document number 81.99287-7162 with a 2019 edition and a copy deadline of 12/2018, this 548-page manual covers every aspect of operating, inspecting, and caring for the vehicle. From daily pre-start checks through to towing and recovery, the manual provides the procedures, diagrams, specification tables, and safety instructions that a TGS operator needs. Every section is written for the driver and operator, covering cab controls, running gear, brake systems, gearboxes, power take-offs, trailer and semitrailer operation, display messages, maintenance intervals, and technical data.

File Details

• Manual type: Operator’s Manual
• Brand: MAN Truck & Bus AG
• Model: TGS — without multi-function steering wheel
• Document number: 81.99287-7162
• Edition: 2019 (copy deadline 12/2018)
• Language: English
• Page count: 548
• File format: PDF

Chapters Covered

• List of abbreviations
• Vehicle identification
• Vehicle operation
• Display indications and check lamps
• Regular inspection work and care procedures
• Driving
• Practical advice
• Cleaning and care
• Important notes on safety and environmental protection
• Technical data
• Index

Vehicle Operation — Cab Controls, Seating and Driver Environment

The vehicle operation chapter opens with the key set and central locking system, covering opening and closing the doors from outside and inside, convenience closing of windows and sliding roof, and reordering lost ignition keys. Seat adjustment is covered in detail for Grammer static seats, Grammer air-sprung comfort seats, and Isringhausen air-sprung comfort seats, with separate sections on heated and ventilated seats, seat belts, and steering wheel adjustment. The cab overviews identify every control, switch, button, and display on the instrument panel, centre console, and overhead panel for left-hand and right-hand drive vehicles, with check lamp charts and display layouts. Exterior lighting covers parking lights, low-beam headlights, fog lights, high-beam headlights, headlight flash, hazard warning lights, daytime driving lights, and headlight beam regulation. The heating, ventilation, and air-conditioning chapter describes systems with manual temperature control, automatic temperature control, and auxiliary air heaters including the Eberspächer coolant pre-heater and Calix coolant pre-heater. Interior cab features include the coolbox, storage boxes, folding table, bunks, alarm clock, cup holders, ashtrays, sockets, USB and AUX-IN connections, and interior lighting in the cab and bunks.

Running Gear, Brake Systems and Assistance Systems

The running gear chapter covers electronically controlled air suspension in both leaf/air and air/air configurations, air-suspended leading and trailing axles, the EU and Scandinavia moving-off aids, load reduction, lifting axles, steered leading and trailing axles, and Continuous Damping Control (CDC). The fifth-wheel coupling with integrated lubrication system, roof spoiler, front panel operation, side underride protection, and cab tilting procedures — both manual and electrical — are described with safety warnings. The brake systems chapter explains the electronic brake system (EBS) with integrated ABS, brake assistant, drag-torque control, coupling force control, anti-slip regulation (ASR), Electronic Stability Program (ESP), off-road ABS, MAN EasyStart, hill-climbing brake, turning brake, paver brake, halt brakes, parking brake, anti-jackknifing brake, and the primary and secondary retarders including the MAN PriTarder. The assistance systems section covers Emergency Brake Assist (EBA), MAN BrakeMatic, cruise control and road speed limiter, EfficientRoll, Lane Guard System, tyre pressure monitoring, and idling speed adjustment.

Gearboxes, Power Take-Offs and Trailer Operation

Manually operated gearboxes covered include the MAN ComfortShift and ZF 16 S, with detailed shifting instructions for the splitter group and range-change group. Automated gearboxes include the MAN TipMatic PROFI, OFFROAD, EMERGENCY and FLEET programmes, MAN TipMatic Collect for rear loaders, and MAN TipMatic with converter-clutch unit, each with starting off, gearshifts, manoeuvring, and rocking-free procedures. Power take-offs are described for clutch-dependent and engine-dependent configurations with manually operated gearboxes, with automated gearboxes, and on the transfer case. MAN HydroDrive and differential locks cover engaging and disengaging procedures for interaxle and transverse locks, with all-wheel drive and rear-wheel drive variants. Trailer operation covers Rockinger and Ringfeder trailer couplings with check pin, trailer couplings with compressed air connection, and the towing coupling. Semitrailer operation covers Jost JSK 36/37, JSK 38, JSK 34/42 fifth-wheel couplings, sliding devices for Jost and SAF Holland couplings, and the SAF Holland lifting device. Manoeuvring mode with the tow bar hitch and compound coupling, coasting, interchangeable bodies, axle load indicator, compressed air in the cab, underride protection, folding chocks, pull-out working spotlights, rear-view camera interface, ERA-GLONASS emergency call for Russia, and the RIO Box are also covered.

Display Indications, Check Lamps and Warning Messages

This chapter provides a complete breakdown of every display message, check lamp, stop message, workshop message, information message, and function message that the TGS can display. Each entry explains the significance of the message, the associated check lamps, whether an audible signal sounds, and the required action — from reservoir pressure warnings and cab lock messages through to AdBlue supply, gearbox temperature, and retarder overheating. The vehicle menu chapter explains how to navigate the display, access driving data and monitoring data, set the display language, adjust the warning speed, and configure settings for daytime driving lights, lane assist, and tyre pressure.

Inspection, Maintenance and Practical Advice

Daily, weekly, monthly, and six-monthly inspection procedures are laid out with step-by-step instructions. Daily checks before starting the engine include engine oil level, cooling system fluid level, fuel and AdBlue levels, lighting and signal system condition, exhaust system inspection, trailer coupling condition, sockets and coupling heads, and roof spoiler setting. Daily checks after starting the engine cover oil pressure, brake system function, steering play, coupling head leaks, and air suspension body lean. Weekly checks include tyre inflation pressures, wheel nut torque, wiper system fluid, engine and gearbox leaks, intake system pre-separator cleaning, and fifth-wheel coupling lubrication. Monthly checks cover trailer coupling cleaning and lubrication, MAN HydroDrive oil level, and air suspension bellows. Three-monthly and six-monthly checks cover brake pad wear, fuel tank water draining, fifth-wheel coupling and sliding device lubrication, and air-conditioning pre-separator cleaning. Practical advice covers wheels and tyres, changing a wheel with jacking points for leaf-spring and air-suspended axles, tow-starting and towing away with driveline disconnection, jump starting with battery box access, releasing spring-loaded brake cylinders, partially masking headlights for right-hand/left-hand traffic, changing engine oil, ribbed V-belts, fuel system bleeding, electrical system fuses and batteries, and changing bulbs for every exterior and interior light.

Safety, Environmental Protection and Technical Data

The safety chapter covers safe working with the vehicle, including exhaust system fire risks, auxiliary heater explosion and intoxication risks, safe boarding and exiting, correct seat position and belt strap arrangement, pedal area safety, storage of objects, electronic devices, and mobile phones. Environmental protection covers disposal of used oil, filter cartridges, AdBlue, coolant, and batteries. Safe handling of batteries includes the symbols on batteries, acid burn risks, oxyhydrogen gas explosion risks, and disposal requirements. Technical data includes the vehicle designation system, tyre inflation pressure tables for twin and single tyres across a wide range of axle loads, electrical system bulb chart, refrigerant fill quantities for the air-conditioning system, and lubricating oil specifications.

Why This MAN TGS Operator’s Manual Matters

Operating a commercial truck without the correct procedures is a risk to the driver, the vehicle, and other road users. This manual provides the exact steps for every routine task — from checking oil pressure after starting the engine to tilting the cab for maintenance, from engaging differential locks on unsurfaced ground to releasing the parking brake correctly. The brake system chapter alone covers EBS, ABS, ASR, ESP, retarders, and halt brakes with the specific conditions under which each function activates and the warnings that appear when something is wrong. The gearbox chapters describe clutch wear reduction, correct moving-off gears for different loads, and the consequences of incorrect operation. The maintenance schedules tell you what to check daily, weekly, and monthly, with the correct fluid levels, tyre pressures, and torque values. Without this manual, you are relying on memory or guesswork for procedures that affect vehicle safety, component life, and legal compliance.

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Instant PDF Delivery — No Shipping, No Waiting

This MAN TGS operator’s manual is delivered as an instant PDF download immediately after payment. There is no physical book to ship, no delivery delay, and no postage cost. The PDF can be viewed on any device — laptop, tablet, or smartphone — and specific pages can be printed for use in the workshop or cab. Whether you need to check a fuse assignment, look up a tyre inflation pressure, or follow a brake system diagnostic procedure, the information is available instantly. The 548-page manual is fully navigable, with chapters covering every system on the TGS, from the cab controls to the trailer coupling, from the engine oil dipstick to the AdBlue tank. Keep it on your device for quick reference, or print the sections you need for the job at hand.