Manitou MH 20-4 & MH 25-4 Turbo Buggie MSI Series Genuine Parts Catalogue 858145371 – PDF Download

Description

Manitou Genuine Parts Catalogue 858145371

This Manitou Genuine Parts Catalogue is the complete illustrated parts reference for MH 20-4 TURBO BUGGIE S2 E2, MH 25-4 TURBO BUGGIE S2 E2, and the full MSI 20 / MSI 25 / MSI 30 / MSI 35 machine range. Across 837 pages, Manitou has assembled every exploded-view diagram, part number, and machine applicability table needed to identify and order the correct genuine components for these machines. The document is presented in five languages – English, French, German, Spanish, and Italian – making it usable across international workshops and parts departments.

File Details

• Manual Type: Genuine Parts Catalogue
• Brand: Manitou
• Covered Models: MH 20-4 TURBO BUGGIE S2 E2, MH 25-4 TURBO BUGGIE S2 E2, MSI 20 D S2 E2, MSI 25 D S2 E2, MSI 30 D S2 E2, MSI 35 TURBO S2 E2, and additional MSI variants listed below
• Languages: English, French, German, Spanish, Italian
• Page Count: 837 pages
• File Format: PDF
• Document Number: 858145371

Chapters Covered

The catalogue is organized by major machine assemblies and systems. Each section includes exploded diagrams with numbered callouts, part numbers, descriptions, quantities, and machine applicability columns.

• Adhesivo (Decals & Adhesives): Safety decals, European conformity stickers, hydraulic oil, fuel, and coolant warning labels, instruction labels, Manitou branding, and model designation decals for the full MSI/MH range.
• Abaco de Carga (Load Charts): Load capacity charts for triple and double mast configurations, covering 2T and 2.5T mast variants with 3.00m to 5.50m lift heights.
• Chassis – Carroceria (Chassis & Body): Front and rear mudguards, splash aprons, body panels, and mounting hardware.
• Contraeso (Counterweight): Complete counterweight assembly with rear plate, towing bars, soundproofing elements, and mounting bolts.
• Insonorizacion (Soundproofing): Acoustic insulation panels for engine compartment and cabin, including rear, left, right, and top soundproofing elements.
• Puesto del Conductor (Driver’s Station): Steering column, dashboard, steering wheel, pedal assembly, seat mounting, and cabin adaptation components.
• Tanque (Tank): Fuel tank assembly, hydraulic oil tank, filler neck, gauge, and associated fittings.
• Electricidad (Electrical): Complete wiring harnesses, battery, alternator, starter motor, relays, fuses, switches, sensors, lights, and electrical distribution components for engine and transmission systems.
• Circuito – Haz Electrica (Electrical Circuit & Harness): Full machine wiring schematics and harness routing with connector references.
• Luminacion – Señalizacion (Lighting & Signaling): Work lights, road lights, revolving beacon kits, indicators, and associated switches and relays.
• Interruptor (Switches): Ignition switch, direction selector, brake light switch, and various control switches.
• Seguridad (Safety): Safety-related electrical components and circuits.
• Selector – Manipulador (Selector & Joystick): Direction selector, joystick controls, and hydraulic pilot controls.
• Puente – Eje Trasero (Rear Axle Assembly): Complete rear axle, pivot pins, bearings, steering cylinder, and axle mounting components.
• Ruedas (Wheels): Complete wheel assemblies, tyres, rims, tubes, valves, and wheel nuts for standard and optional fitments.
• Hidraulico (Hydraulic Systems): Complete hydraulic circuits including main circuit, steering circuit, lift and tilt circuits, cab lifting circuit, hydraulic accumulator, and all associated valves, pumps, cylinders, hoses, and fittings.
• Accesorio (Accessories): Hydraulic kits for 3rd and 4th element accessories, double-effect cylinders, and auxiliary hydraulic connections.
• Acumulador (Accumulator): Hydraulic accumulator option with mounting brackets, hoses, and fittings.
• Direccion (Steering): Steering circuit components including steering column, pump, cylinder, hoses, and fittings.
• Elevacion (Lifting): Lift cylinder circuits, lift cylinder assemblies for left and right sides, free-lift cylinders, and mast hydraulic distribution.
• Inclinacion (Tilt): Tilt cylinder circuits and assemblies for standard 10°/12° and 6°/6° configurations.
• Levantamiento Cabina (Cab Lifting): Cab lift circuit with pump, electric motor, cylinder, and control components.
• Principal (Main Hydraulic Circuit): Main hydraulic pump, distributor, oil tank, return filter, and primary circuit plumbing.
• Refrigeracion Motor (Engine Cooling): Integrated filter and cooler assembly, oil cooler, water pump, thermostat, and cooling system components.
• Detalle (Details): Pressure reducer, hydraulic details, distributor details, and component breakdowns.
• Distribuidor (Distributor): Hydraulic distributors for various configurations including 1 SE + 3 DE and 1 SE + 3 DE + 3 DE.
• Manipulador (Joystick): Hydraulic joystick control blocks and components.
• Bomba (Pump): Hydraulic pump assembly and components.
• Cilindro (Cylinders): Hydraulic cylinder assemblies for steering, lift, tilt, and accessory functions.
• Motor (Engine): Complete engine assemblies with turbocharger details, engine block, pistons, connecting rods, crankshaft, cylinder head, rocker assembly, timing and camshaft, flywheel, oil sump, rocker cover, and breather components for 252132MOD, 257605MOD, and 265187MOD engine variants.
• Bloque Motor (Engine Block): Cylinder block, pistons, liners, crankshaft, cylinder head, valve train, timing components, flywheel, oil pan, and valve cover.
• Completo (Complete Assemblies): Complete engine adaptation assemblies.
• Distribucion – Lubricacion (Timing & Lubrication): Timing gears, camshaft, oil pump, and lubrication system components.
• Filtros – Correa (Filters & Belts): Air filter cartridges, oil filters, fuel filters, hydraulic return filter cartridges, fan belts, and filter housings.
• Sistema de Admision – Escape (Intake & Exhaust System): Exhaust manifold, turbocharger, intake components, and exhaust system plumbing.
• Sistema de Alimentacion (Fuel System): Fuel circuit, injection pump, injectors, fuel lines, lift pump, and fuel filter assembly.
• Sistema Electrico (Electrical System): Starter motor, alternator, and associated charging and starting system components.
• Sistema de Refrigeracion (Cooling System): Water pump, radiator, expansion tank, thermostat, and cooling system hoses.
• Pedaleria (Pedals & Linkage): Accelerator pedal, brake pedal, linkage rods, cables, and mounting hardware.
• Transmision (Transmission): Hydrostatic transmission circuit, wheel motor, hydrostatic pump, and transmission adaptation components.
• Circuito Hidrostatico (Hydrostatic Circuit): Complete hydrostatic transmission circuit with pump, motor, hoses, and fittings.
• Motor Hidrostatico (Hydrostatic Motor): Fixed-displacement hydrostatic motor assembly and components.
• Bomba Hidrostatica (Hydrostatic Pump): Variable-displacement hydrostatic pump assembly and components.
• Opciones – Accesorios (Options & Accessories): Optional equipment including radio kit, rear view mirrors, additional work lights, road light kits, and air seat.
• Costilla de Carga (Load Backrest): Load backrest and guard assemblies for various mast types.
• Tablero (Dashboard & Control Panel): Reclining dashboard and hydraulic locking dashboard assemblies with cylinders, rollers, and fittings.

What This Parts Catalogue Provides

This is not a repair manual – it is the illustrated parts reference that Manitou dealers and workshops use to identify and order the correct components for these machines. Every assembly is presented as an exploded diagram with numbered callouts that correspond to a detailed parts table. Each parts table row includes the element number, Manitou part number, part name, characteristics where applicable, quantity required, superseded part number if the part has been updated, and the specific machine models the part fits.

The machine applicability columns throughout the catalogue are exhaustive. They list every MSI and MH variant that each part serves, from the base MSI 20 D through to the MSI 35 TURBO and the MH 20-4/MH 25-4 Turbo Buggie models. This means you can confirm fitment before ordering, avoiding the costly mistake of purchasing a component that looks similar but is specified for a different machine configuration.

The catalogue covers both S2 E2 and S3 E3 emissions configurations, as well as S1 E2 variants, so you can identify parts for machines across the production range. Engine variants 252132MOD, 257605MOD, and 265187MOD are all documented, with their respective turbocharger, fuel system, and internal component differences clearly separated.

Models Covered in Detail

The following machine models are explicitly listed in the machine applicability columns throughout this catalogue:

• MH 20-4 TURBO BUGGIE S2 E2
• MH 25-4 TURBO BUGGIE S2 E2
• MH 20-4 TURBO BUGGIE S2 E3
• MH 25-4 TURBO BUGGIE S2 E3
• MH 20-4 TURBO BUGGIE S3 E3
• MH 25-4 TURBO BUGGIE S3 E3
• MSI 20 D S2 E2
• MSI 25 D S2 E2
• MSI 30 D S2 E2
• MSI 35 TURBO S2 E2
• MSI 20 TURBO BUGGIE S1 E2
• MSI 25 TURBO BUGGIE S1 E2
• MSI 30 TURBO BUGGIE S1 E2
• MSI 20 TURBO S1 E2
• MSI 25 TURBO S1 E2
• MSI 20 G S2 E2
• MSI 25 G S2 E2
• MSI 30 G S2 E2
• MSI 20 D BUGGIE S2 E2
• MSI 25 D BUGGIE S2 E2
• MSI 30 D BUGGIE S2 E2
• MSI 25 G BUGGIE S2 E2
• MSI 20 G BUGGIE S2 E2
• MSI 30 G BUGGIE S2 E2
• MSI 35 TURBO BUGGIE S2 E2
• MSI 20 TURBO BUGGIE S2 E3
• MSI 25 TURBO BUGGIE S2 E3
• MSI 30 TURBO BUGGIE S2 E3
• MSI 35 TURBO BUGGIE S2 E3
• MSI 30 TURBO S2 E3
• MSI 20 TURBO S2 E3
• MSI 25 TURBO S2 E3
• MSI 35 TURBO S2 E3
• MSI 25 TURBO S3 E3
• MSI 20 TURBO S3 E3
• MSI 25 TURBO BUGGIE S3 E3
• MSI 30 TURBO BUGGIE S3 E3
• MSI 35 TURBO BUGGIE S3 E3

Mast assemblies referenced in the load chart and hydraulic sections include MAT 2T, MAT 2.5T, MAT 3T, and MAT 3.5T variants with lift heights from 2.70m to 7.00m.

How to Use This Catalogue

Each section begins with an exploded diagram showing every component in its correct assembly position. Callout numbers on the diagram correspond directly to the parts table on the following pages. The parts table gives you the Manitou part number you need to order, along with the quantity required for that assembly and the machine models the part fits.

Where a part has been superseded, the catalogue lists the old part number in the Superseded Part Number column and the current replacement part number in the main part number column. This is essential information when you are replacing a component that may have been updated since your machine was built.

The multilingual format means the same diagram and part numbers are valid regardless of which language edition you are working from. Section headings appear in Spanish, French, English, German, and Italian, and the parts tables use standardized part numbers and descriptions that cross language barriers.

Order the Correct Parts First Time

With this Manitou Genuine Parts Catalogue 858145371 you can identify and order the exact components your MH 20-4, MH 25-4 Turbo Buggie, or MSI series machine needs. Whether you are rebuilding a hydraulic cylinder, replacing a worn axle component, sourcing a new wiring harness, or simply ordering filters and belts for a service, the illustrated diagrams and complete part number tables give you the information required to get the right part first time.

Using the correct genuine Manitou part numbers matters. It ensures fitment, maintains machine reliability, and avoids the downtime and cost that come from ordering incorrect aftermarket alternatives. This catalogue is the same reference material used by Manitou dealers and authorized workshops, now available to you as an instant PDF download.

IMAGES PREVIEW

Your download is available immediately after payment. The 837-page PDF can be viewed on any device – laptop, tablet, or smartphone – and printed pages can be taken directly to the workshop. No shipping, no waiting, no physical media to lose. Keep it on your computer or in your cloud storage for instant access whenever you need to look up a part number.