Manitou MLT 635 130 PS D ST4 S2 Genuine Parts Catalogue 647663 PDF

Description

Manitou MLT 635 130 PS D ST4 S2 Genuine Parts Catalogue 647663 PDF

The Manitou MLT 635 130 PS D ST4 S2 Genuine Parts Catalogue 647663 PDF is a detailed illustrated parts reference for identifying components throughout the telehandler. Across 530 pages, the catalogue combines exploded assembly drawings with itemized parts tables showing item numbers, part numbers, component names, characteristics where applicable, quantities, superseded part-number fields and machine applicability. It is especially useful when a component has been dismantled, when an assembly needs to be identified before ordering parts, or when the relationship between individual pieces is easier to understand from an exploded drawing than from the installed machine.

This is a parts catalogue rather than a workshop repair procedure manual. Its strength is component identification: matching illustrated callouts to the corresponding part numbers and seeing how assemblies are broken down into their individual service parts. The catalogue also includes applicability information throughout, helping distinguish parts used on the MLT 635 130 PS D ST4 S2 from components shared with other Manitou machines.

File Details

• Manual type: Genuine Parts Catalogue
• Brand: Manitou
• Model: MLT 635 130 PS D ST4 S2
• Catalogue reference: 647663
• Language: English, French, German, Spanish and Italian
• Page count: 530 pages
• File format: PDF
• Catalogue print date: 18 October 2023

Illustrated Parts Identification

The Manitou MLT 635 130 PS D ST4 S2 parts catalogue is organized around pictorial assembly sheets followed by corresponding parts lists. The drawings show component positions with numbered callouts, while the adjacent tables identify each item by its Manitou part number and description. This format covers both major assemblies and smaller associated items such as brackets, seals, O-rings, clamps, hoses, fittings, fasteners, wiring harnesses, sensors, filters and repair kits.

The opening legend explains the catalogue’s pictograms and applicability symbols, including left-hand and right-hand parts, from and up-to conditions, options, repair kits, seal kits, parts supplied with or without another assembly, air-conditioning conditions and other selection notes. These symbols are important when several versions of a component appear in the same assembly drawing.

Engine and Service Parts Coverage

The engine section provides extensive exploded parts information for the engine installation used with the MLT 635 130 PS D ST4 S2. The catalogue identifies complete engine reference 52581796 and shows engine type TD 3.6 (2501-2624). Individual engine-related sheets cover the exhaust manifold, starter motor, engine electrical components, turbocharger, exhaust particulate filter, intake manifold, alternator, oil sump, EGR and air cooler, flywheel housing, water pump, cooling circuit, cylinder block, fuel circuit and rocker lever cover/breather.

The fuel-system drawings break down items including the injection pump, injection pipes, injectors, pressure sensor, seals and associated fittings. Other engine sheets illustrate the turbocharger installation, coolant components, sensors, pulleys, belt-related parts and electrical harness connections. The catalogue therefore allows a technician or parts buyer to move from a complete engine assembly down to many of the individual replaceable items shown in that assembly.

A dedicated service-parts section also groups commonly referenced filters and belts. The catalogue includes air-filter and safety-filter cartridges, fuel filter and pre-filter entries, heating filters, hydraulic filtration components, transmission oil filter and engine oil filter entries. Lubricant reference pages include listings for 10W40 API CJ4 engine oil, LHM brake fluid, special immersed-brake oil, SAE80W90 manual gearbox oil, DEXTROM3 automatic gearbox oil, SMB -35 cooling liquid, AdBlue and multipurpose greases. These pages are parts and product-reference listings and should not be confused with machine fluid-capacity specifications.

Chapters Covered

• 00 – General Instructions and Safety Notice
  • Adhesive signs and machine labels
• 5 – Service Parts and Filters
  • Lubricants and fluids
  • Filters and belts
• 10 – Engine
  • Engine adaptation and complete engine assemblies
  • Exhaust manifold, turbocharger and exhaust particulate filter
  • Intake manifold and EGR-air cooler
  • Starter motor, alternator and engine electricity
  • Oil sump, cylinder block and lubricating components
  • Fuel circuit and injection components
  • Water pump and cooling circuit
  • Flywheel housing and rocker lever cover/breather
  • Engine-transmission adaptation
  • Intake and exhaust system
  • Fuel supply system
  • Cooling system
• 20 – Transmission
  • Angle return and bevel drive
  • Gearbox and converter
  • Gearbox internal mechanism and gear assemblies
  • Electrical control valve
  • Propshaft and cardan couplings
• 30 – Axle Assembly – Axle
  • Front axle assembly, casing and differential
  • Front reduction gear, oil-bath disc brake and steering system
  • Rear axle assembly, casing and differential
  • Rear reduction gear, oil-bath disc brake and steering system
  • Wheels
• 40 – Brake
  • Brake circuits
  • Pedals and linkage
• 50 – Lift Structure
  • Boom assembly and related components
• 70 – Hydraulic
  • Lubrication circuits
  • Principal hydraulic circuits
  • Boom circuit
  • Lifting and telescope circuit
  • Compensation and boom-feed circuit
  • Steering circuit
  • Principal pump
  • Valve bank
  • Remote control and joystick units
  • Lifting cylinders
  • Compensation cylinder
  • Telescope cylinder
  • Tilting cylinders
• 80 – Electricity
  • Engine and transmission electrical components
  • Electric circuits and wiring harnesses
  • Detailed electrical assemblies
  • Cab electrical structure
  • Car radio installation
• 85 – Operator Station
  • Cab assemblies and cab detail groups
  • Cab adaptation
  • Seat components
  • Heating circuit and air-conditioning related parts
• 90 – Frame – Body
  • Frame and counterweight
  • Body panels and body assemblies

Taken as a whole, the Manitou MLT 635 130 PS D ST4 S2 Genuine Parts Catalogue 647663 PDF provides a machine-wide illustrated reference rather than concentrating on one subsystem. Engine and driveline components are followed through the transmission and axles; separate chapters then cover braking, the boom and hydraulic functions, electrical equipment, operator-station assemblies and the external frame and body. This makes it practical when several systems are being inspected during the same repair or rebuild.

Transmission, Axle and Brake Assemblies

The transmission chapter moves from the angle-return and bevel-drive assembly into the gearbox and converter, followed by detailed gearbox mechanism sheets and the electrical control valve. Propshaft coverage includes cardan couplings between the gearbox, rear axle, engine, angle return and front axle. Each illustrated assembly is paired with its parts list, making the catalogue useful for tracing the pieces that connect the engine to the machine’s front and rear driveline.

Front and rear axle chapters go further into axle casings, differentials, reduction gears, oil-bath disc brakes and steering components. The brake chapter then covers the machine brake circuit and pedal/linkage assemblies. Hoses, connectors, fittings and associated hardware are individually called out where shown, helping with identification of smaller components that can otherwise be difficult to distinguish once removed.

Hydraulic, Boom and Cylinder Parts

Hydraulic coverage is one of the larger areas of this Manitou MLT 635 parts catalogue. Detailed exploded diagrams show principal hydraulic circuits and their hoses, tubes, connectors and mounted components. Separate sheets cover the boom circuit, lifting and telescope circuit, compensation and boom-feed circuit, steering circuit, principal pump, valve bank and remote-control units.

The cylinder section breaks down lifting, compensation, telescope and tilting cylinders into their constituent parts where the catalogue provides that level of detail. Depending on the assembly, the lists include cylinder bodies, rods, pistons, rings, seals, greasers and seal kits. The boom itself is covered in the lift-structure chapter, allowing the hydraulic components to be viewed alongside the structure they operate.

Electrical, Cab and Body Reference

The electrical chapters include engine-transmission electrics, complete circuit assemblies, wiring harnesses, connectors, lighting components and detailed electrical groups. The illustrated circuit pages are particularly useful for seeing the physical parts and harness branches represented by each item number. Cab-related electrical components are followed by extensive operator-station sections containing multiple cab assemblies, cab adaptations, seating and heating/air-conditioning components.

The final frame and body section identifies structural and exterior components, including the frame, counterweight and body assemblies. Together with the earlier adhesive-sign chapter, this extends the catalogue beyond mechanical service items and into many of the visible machine components that may need identification after damage or replacement.

Get the Correct Parts Reference at the Point of Service

The Manitou MLT 635 130 PS D ST4 S2 Genuine Parts Catalogue 647663 PDF gives owners, parts departments and technicians a direct way to identify assemblies, match exploded-view callouts with part numbers, check quantities and review machine-applicability notes before ordering or carrying out component work. Correct part identification matters when similar-looking components, alternative assemblies, superseded numbers or model-specific applications are involved, and the illustrated catalogue helps reduce reliance on guesswork. After payment, the manual is supplied as an instant PDF download with no physical book and no shipping delay. It can be opened on compatible computers, tablets and phones, and individual pages can be printed when a paper reference is useful beside the machine or at the parts counter.