Manitou MLT 732 100D ST3B S1 Operator’s Manual – 2015 Telescopic Handler PDF 647518 EN

Description

Manitou MLT 732 100D ST3B S1 Operator’s Manual — Complete PDF

This is the complete operator’s manual for the Manitou MLT 732 100D ST3B S1 telescopic handler, document number 647518 EN, issued 30/11/2015. It covers everything the operator and maintenance technician needs to run, maintain, and service this machine safely and correctly — from pre-start checks and load handling to hydraulic specifications and the full periodic service schedule.

File Details

• Manual Type: Operator’s Manual (Original Instructions)
• Brand: Manitou
• Model: MLT 732 100D ST3B S1
• Document Number: 647518 EN
• Date of Issue: 30/11/2015
• Language: English
• Page Count: 136
• File Format: PDF

Chapters Covered

• 1 – Operating and Safety Instructions
• 2 – Description
• 3 – Maintenance
• 4 – Optional Attachments for Use with the Range

1 – Operating and Safety Instructions

This opening chapter is the safety backbone of the manual. It sets out the responsibilities of the company manager and the operator, covering site management, operator authorization, and lift truck suitability for the job. It details the machine’s compliance with EN 1459 for variable range trucks, including static and dynamic test coefficients. You’ll find instructions for adapting the lift truck to environmental conditions, French road traffic rules for EC type-approved tractors, and the ROPS/FOPS cab protection standards (ISO 3471 and ISO 3449).

The operating instructions section walks through the complete workflow: daily pre-start checks, driver operating procedures, starting and stopping the engine, driving on the public highway, and handling loads with the longitudinal stability limiter. It covers taking up and laying high loads on tyres and stabilizers, handling suspended loads, and using the platform attachment. The chapter closes with radio-control instructions and protective device details.

2 – Description

This chapter is the technical reference for the machine. It opens with the EC Declaration of Conformity and a full inventory of safety plates and stickers, including their part numbers and locations. The identification section shows where to find the manufacturer’s plate, engine number, gearbox number, angle gearbox number, rear axle number, cab number, boom number, and frame serial number.

The characteristics section is dense with factory specifications: the DEUTZ TCD3.6L/214 engine, TURNER gearbox with SACHS torque converter, DANA axles, hydraulic pump ratings, brake circuit details, sound and vibration data, and comprehensive weight figures. Tyre specifications, dimensions, and the load chart are laid out with pressure and load tables. The instruments and controls section covers the driver’s seat, seat belt, control panel with warning lights, screen display, longitudinal stability limiter, emergency stop button, switches, lighting controls, wiper controls, ignition switch, fuse and relay layouts, brake and transmission controls, gear lever, parking brake, steering selection, hydraulic controls, and the function files. The chapter ends with towing pin and hook details and a full description of optional equipment including anti-theft systems, engine speed regulator, attachment hydraulic locking, telescope suspension, and boom electrical predisposition.

3 – Maintenance

The maintenance chapter begins with the Manitou original parts policy and a complete filter, cartridge, and belt reference with part numbers and change intervals. The lubricants and fuel section specifies diesel fuel standards (EN590 with sulfur < 10 ppm, or ASTM D975 with sulfur < 15 ppm) and provides capacity and recommendation tables.

The servicing schedule is the working heart of this chapter. It provides a comprehensive table covering daily or every 10 hours, 50 hours, 250 hours, 500 hours, 1000 hours, 1500 hours, 2000 hours, 2500 hours, 3000 hours, 3500 hours, 4000 hours, 4500 hours, and 5000 hours, plus occasional maintenance. The table is organized by system: engine, transmission, tyres, boom, hydraulics, brake, steering, cab, electricity, front axle, rear axle, chassis, attachments, and lift truck.

Each maintenance procedure is then detailed with step-by-step instructions and photographic references. This includes engine oil level and filter change, cooling liquid, fuel system components, cyclonic pre-filter, boom pad cleaning and greasing, gear box oil level and filter, tyre pressure and wheel nut torques, hydraulic oil level and filter cartridge, brake oil, windscreen washer fluid, cab ventilation filter, condenser core, angle gear box oil, parking brake adjustment, axle differential oil levels, wheel reduction gear oil levels, fuel tank and breather, gearbox sump strainer, seat belt inspection, cooling liquid change, safety air filter cartridge, wheel nut tightening torque, hydraulic oil tank and suction strainer, air conditioning service, alternator belt replacement, wheel change procedure, longitudinal stability limiter reset, headlight adjustment, battery failure procedures, and lifting and transporting the lift truck.

4 – Optional Attachments for Use with the Range

This chapter covers the range of Manitou-approved attachments available for the MLT 732. It explains how to pick up attachments, with separate procedures for non-hydraulic attachments with manual locking, hydraulic attachments with manual locking, and hydraulic attachments with hydraulic locking. The technical specifications section lists fork carriages, forks, buckets, grabs, bale clamps, manure forks, and other implements with part numbers, rated capacities, widths, and weights. The attachment shields section covers the protective equipment available.

Why This Manual Matters

The MLT 732 100D ST3B S1 is a 3200 kg rated capacity telescopic handler with a 6.9 metre lifting height, powered by a DEUTZ TCD3.6L/214 engine producing 101 hp / 74.4 kW. Getting the operating procedures right — particularly around load charts, stability limits, and attachment selection — is not optional. This manual gives you the factory specifications, the correct service intervals, the torque values, and the safety sequences that keep the machine productive and the operator safe.

For maintenance planning, the servicing schedule and the detailed procedures mean you can carry out routine work on time and to specification. The hydraulic and electrical sections give you the pressure ratings, fuse assignments, and relay layouts you need for diagnostics. The attachment specifications help you match the right implement to the job and stay within the machine’s rated capacity.

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Instant PDF Delivery

This manual is delivered as an instant PDF download after payment — no shipping, no waiting. It works on any device: desktop, laptop, tablet, or smartphone. You can print individual pages for the workshop, keep the full manual on a USB stick in the cab, or search through it on screen. The PDF format keeps the original layout, diagrams, and tables intact, so the specifications and procedures are exactly as Manitou published them.

Whether you’re an operator running the MLT 732 daily, a fleet manager planning maintenance, or a technician diagnosing a fault, this operator’s manual is the reference document for the machine. Get it now and have the full factory information at your fingertips.