Manitou MLT 845 120 LSU S4 – E3 Operator Manual – PDF DOWNLOAD
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Manitou MLT 845 120 LSU S4 – E3 Operator Manual – PDF DOWNLOAD
Catalog No. 51900003
ROUGH TERRAIN FORKLIFT TRUCK GENERAL SAFETY STANDARDS
STUDY THE OPERATOR/SERVICE MANUALS:
The information in this manual provides general instructions for the safe operation and maintenance of your forklift truck. This information is vital and must be clearly understood by the operator and serviceman. Study this manual and the Rough Terrain Forklift Safety Manual (part no. 422494) thoroughly and carefully before operating or servicing your forklift. Contact your dealer or Manitou North America, Inc. if you have any questions concerning your forklift, its operation, service or parts. Keep both manuals in the literature box on the forklift available for reference. If either manual becomes illegible or is missing, contact your dealer for replacements immediately. This manual cannot cover every situation that might result in an accident. It is the responsibility of the operator to always remain alert for potential hazards and be prepared to avoid them!
ADDITIONAL RECOMMENDED LITERATURE:
ANSI / ITSDF B56.6 is the national consensus standard for rough terrain forklift trucks. It contains rules about forklift safety, maintenance, safe operation, training, and supervision. Forklift owners should learn this standard and make it available for their operators, service personnel, and supervisors.
These standards can be obtained, free of charge, from the Industrial Truck Standards Development Foundation (ITSDF) on their website at www.itsdf.org. The following references are examples from the standard, addressing forklift operators:
A.) OPERATOR TRAINING QUALIFICATIONS
1.) The user shall ensure that operators understand that safe operation is the operator’s responsibility. The
user shall ensure that operators are knowledgeable of, and observe, all safety rules and practices.
2.) Create an effective operator training program centered around user company’s policies, operating conditions,
and rough terrain forklift trucks. The program should be presented completely to all new operators and
not be condensed for those claiming previous experience.
3.) Information on operator training is available from several sources, including rough terrain forklift truck manufacturers,
users, government agencies, etc.
4.) An operator training program should consist of the following:
a.) careful selection of the operator, considering physical qualifications, job attitude, and aptitude;
b.) emphasis on safety of stock, equipment, operator, and other personnel;
c.) citing of rules and why they were formulated;
d.) basic fundamentals of rough terrain forklift truck and component design as related to safety, e.g.,
in.-lb (N-m) loading, mechanical limitations, center of gravity, stability, etc.;
e.) introduction to equipment, control locations, and functions. Explain how they work when used
properly and problems when used improperly.
f.) supervise practice on operating course remote from normal activity and designed to simulate
actual operations, e.g., lumber stacking, elevating shingles to the roof, etc.;
g.) oral, written, and operational performance tests and evaluations during and at completion of the
course;
h.) refresher courses, which may be condensed versions of the primary
course, and periodic “on job” operator evaluation;
i.) understanding of nameplate data and operator instructions and warning information appearing on
the rough terrain forklift truck.
TABLE OF CONTENTS:
Manitou MLT 845 120 LSU S4 – E3 Operator Manual – PDF DOWNLOAD
Rough Terrain General Safety Standards..................... 7 51900003_1.pdf ............................................ 24 INSTRUCTIONS TO THE COMPANY MANAGER.................... 27 THE SITE........................................... 27 THE OPERATOR....................................... 27 THE LIFT TRUCK..................................... 27 THE INSTRUCTIONS................................... 28 THE MAINTENANCE.................................... 28 INSTRUCTIONS FOR THE OPERATOR.......................... 29 PREAMBLE........................................... 29 GENERAL INSTRUCTIONS............................... 29 OPERATING INSTRUCTIONS UNLADEN AND LADEN........... 31 INSTRUCTIONS FOR HANDLING A LOAD................... 37 PLATFORM OPERATING INSTRUCTIONS.................... 44 INSTRUCTIONS FOR USING THE RADIO-CONTROL........... 46 MAINTENANCE INSTRUCTIONS OF THE LIFT TRUCK............. 47 GENERAL INSTRUCTIONS............................... 47 MAINTENANCE........................................ 47 LUBRICANT AND FUEL LEVELS.......................... 47 HYDRAULIC.......................................... 47 ELECTRICITY........................................ 47 WELDING............................................ 48 WASHING THE LIFT TRUCK............................. 48 IF THE LIFT TRUCK IS NOT TO BE USED FOR A LONG TIME.... 49 INTRODUCTION....................................... 49 PREPARING THE LIFT TRUCK........................... 49 PROTECTING THE I.C. ENGINE......................... 49 PROTECTING THE LIFT TRUCK.......................... 49 BRINGING THE LIFT TRUCK BACK INTO SERVICE.......... 50 51900003_2.pdf............................................. 52 CHARACTERISTICS........................................ 57 FRONT AND REAR TIRES................................... 59 DIMENSIONS AND LOAD CHARTS............................. 61 INSTRUMENTS AND CONTROLS............................... 63 TOWING PIN AND HOOK.................................... 81 DESCRIPTION AND USE OF THE OPTIONS..................... 83 51900003_3.pdf............................................. 90 MANITOU ORIGINAL SPARE PARTS AND EQUIPMENT............. 93 START-UP CHECKLIST..................................... 94 FILTERS CARTRIDGES AND BELTS........................... 96 LUBRICANTS AND FUEL.................................... 97 SERVICING SCHEDULE..................................... 99 A - DAILY OR EVERY 10 HOURS SERVICE....................101 B - EVERY 50 HOURS SERVICE.............................105 C - EVERY 250 HOURS SERVICE............................111 D - EVERY 500 HOURS SERVICE............................115 E - EVERY 1000 HOURS SERVICE...........................119 F - EVERY 2000 HOURS OF SERVICE........................123 G - OCCASIONAL MAINTENANCE.............................125 Attachments_4.pdf..........................................130 Electrical Schem. MLT 845.pdf..............................136 POSITION DES CONNECTEURS SUR SCHÉMAS...................138 POSITION DES COMPOSANTS SUR SCHÉMAS....................142 POSITION DES FUSIBLES ET RELAIS SUR SCHÉMAS............147 POSITION DES EPISSURES SUR SCHÉMAS.....................148 Hydraulic Schem. MLT 845...................................159
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