Manitou MLT630 T MLT634 120 LSU MLT731 T LSU MT732 Series B-E2 Parts Manual 547845P
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Detailed 1038-page Manitou Series B-E2 parts manual covering the MLT630 T, MLT634 120 LSU, MLT731 T LSU and MT732. Catalog 547845P, revision R11–04, with illustrated parts breakdowns, part numbers, quantities, model applicability and assembly references for engine, transmission, hydraulics, boom, cab, electrical, axles, brakes and related systems.
Description
Manitou MLT630 T MLT634 120 LSU MLT731 T LSU MT732 Series B-E2 Parts Manual 547845P
The Manitou MLT630 T MLT634 120 LSU MLT731 T LSU MT732 Series B-E2 Parts Manual 547845P is an extensive illustrated component catalog for the four Series B-E2 machines identified on its cover. Across 1037 PDF pages, it combines exploded assembly drawings with corresponding parts lists, reference numbers, descriptions, quantities and model-specific applicability. The catalog reaches from filters, wheels and engine installations through the telescopic boom, hydraulic circuits, cab equipment, electrical assemblies, transmission and front and rear drive axles.
This manual is particularly useful when a machine is already being maintained, dismantled or rebuilt and the immediate task is to identify the component shown in an assembly. The illustrated pages assign item numbers to individual components, while the related nomenclature pages provide part references, descriptions and quantities. Numerous sections also distinguish between different machine configurations, mounting versions, component numbers and serial-number breakpoints, helping the reader follow the correct illustration for the machine being worked on.
File Details
- Manual type: Parts Manual
- Brand: Manitou
- Models: MLT630 T, MLT634 120 LSU, MLT731 T LSU, MT732
- Series: B-E2
- Catalog number: 547845P
- Revision: R11–04
- Date: November 2004
- Language: Multilingual – English, French, German, Spanish and Italian
- Pages: 1038
- File format: PDF
Illustrated Parts Identification
The catalog is organized around illustration codes and their associated parts lists. Drawings show the relationship and position of components within an assembly, while the text pages identify each numbered item with its spare-part reference, description and required quantity. The manual explains that an X in a quantity column means the quantity is according to need. It also uses applicability symbols for conditions such as from, up to, for, except for and see drawing.
For parts ordering, the manual instructs the reader to provide the spare-part reference number, complete description, quantity, machine type, machine serial number and component identification number. That structure makes the Manitou Series B-E2 parts catalog useful for preparing parts requirements before repair work and for checking exactly which pieces belong to a larger assembly.
Model applicability is carried through the catalog rather than treating every drawing as universal. Some assemblies have separate illustrations for MLT630 T, MLT634 120 LSU, MLT731 T LSU and MT732, while other drawings serve more than one model. The axle section, for example, distinguishes certain MLT630 and MLT731 arrangements at serial number 201831 and below from arrangements at 201832 and above. Other sections identify first and second mountings, engine-number changes, gearbox-number changes, cab-number changes or component-specific ranges where the parts configuration changes.
Chapters Covered
- Filters, Wheels and Engine Installation
- Filters and belts
- Tires and wheels for the MLT and MT configurations
- Air intake and exhaust systems
- Engine fan and pulleys
- Radiators and radiator-related components
- Engine and transmission mountings
- Fuel system assemblies
- Frame, Brakes and Operator Area
- Frame assembly
- Brake lever assembly and installation
- Brake hydraulic circuits
- Seat assemblies and installation
- Cab mounting and internal components
- Cab exterior glass, doors and miscellaneous cab components
- Heating unit hoses and heating unit assembly
- Cab and engine sound proofing
- Fenders and mirror
- Telescopic Boom and Hydraulic Cylinders
- Telescopic boom assemblies
- Boom lifting hydraulics
- Hydraulic boom circuits
- Compensation cylinder hydraulics
- Boom extending cylinder assemblies
- Lifting cylinder assemblies
- Compensating cylinder assemblies
- Tilting cylinder assemblies with first and second mounting versions
IMAGES PREVIEW
- Hydraulic System
- Primary hydraulic circuits for each covered model
- Hydraulic control levers
- Steering hydraulic circuits
- Control valve and steering valve
- Valve bank assemblies
- Hydraulic filter assembly
- Hydraulic joystick assemblies
- Hydraulic oil cooling
- Electrical System
- Primary electrical assemblies
- Ignition circuits
- Joystick control electrical assemblies
- Fusebox
- Warning lights and forward/reverse lever
- Dashboard, instruments and forward/reverse controls
- Engine and transmission sensors
- Rear-accessory wire harness
- Miscellaneous electrical assemblies
- Engine Components
- Complete engine and miscellaneous engine parts
- Engine block
- Crankshaft assembly
- Engine head assembly
- Rocker arm assembly
- Camshaft and timing gear
- Oil pump and sump
- Engine head cover
- Oil filter housing and cooler
- Water outlet and water pump
- Exhaust manifold
- Alternator installation, starter motor and flywheel
- Turbocharger assemblies and engine gaskets
- Transmission and Driveline
- Transmission and converter
- Transmission miscellaneous components
- Transmission gear assembly
- Transmission control valve first and second mountings
- Reduction gearbox
- Front and rear axle driveshafts
- Gearbox reduction driveshaft
- Front and Rear Drive Axles
- Front and rear axle housings
- Front and rear differentials
- Front and rear reduction gears
- Front and rear brake-disc assemblies
- Front and rear steering-system components
- Serial-number-dependent axle configurations
- Identification and Machine Equipment
- Decals
- Decal cards
- Lubricating system
- Engine compartment components
Taken together, these sections provide a component-by-component view of the Series B-E2 machines rather than only a general model overview. A technician can move from the machine system to the relevant exploded drawing, match an item number to the parts list, check the reference and quantity, and then confirm whether the drawing is marked for the applicable model or configuration.
Model-Specific Engine Parts Coverage
The engine portion is divided into separate illustrated groups rather than presenting a single common engine catalog. The MT732 material identifies engine type 1104C.44 RE 81372 with reference 242 480. The MLT630 T and MLT731 T LSU engine sections identify 1104C.44T RG 81374 with reference 242 481. The MLT634 120 LSU section identifies 1104C.44TA RJ 81376 with reference 242 482. These groups proceed into individual engine assemblies including blocks, crankshafts, cylinder-head components, camshaft and timing parts, lubrication components, cooling components, starter and alternator installations, flywheels and related parts.
Hydraulic, Boom and Cylinder Detail
A substantial portion of the Manitou MLT630 T MLT634 120 LSU MLT731 T LSU MT732 Series B-E2 Parts Manual 547845P is devoted to the working hydraulics and telescopic boom. Separate drawings cover primary hydraulic layouts, steering circuits, boom circuits and the different control arrangements used across the covered models. Valve banks, control valves, steering valves, filters and joystick assemblies are broken down into individual components and fittings.
The boom-related material extends beyond the outer structural assembly. Dedicated sections identify lifting, compensation, extending and tilting cylinders, including separate configurations where the MLT630/MLT634 and MLT731/MT732 use different components. First- and second-mounting versions are explicitly identified for several tilting-cylinder arrangements. Cylinder illustrations include seals, rods, housings and related internal components, allowing worn or damaged pieces to be traced within the complete cylinder assembly.
Electrical, Cab and Chassis Assemblies
The electrical coverage includes fuse and relay arrangements, primary harness components, warning and instrument assemblies, ignition-related parts, sensors and joystick controls. Different electrical drawings are supplied where the MT732 configuration differs from the MLT machines. The cab section similarly breaks the operator enclosure into mounting parts, interior components, exterior glass and doors, miscellaneous trim and hardware, seats, heating components and insulation or sound-proofing items.
Chassis and driveline material continues into brake hydraulics, transmission components, reduction gearboxes, cardan shafts and complete front and rear axle families. The axle chapters are especially detailed, separating housings, differentials, reduction gears, brake discs and steering components. Serial breakpoints are printed directly in the contents for relevant axle assemblies, including MLT630 and MLT731 distinctions at 201831 and below versus 201832 and above.
Use the Correct Parts Reference for Your Series B-E2 Machine
This Manitou MLT630 T MLT634 120 LSU MLT731 T LSU MT732 Series B-E2 Parts Manual 547845P is designed for the parts-identification side of maintenance and repair work. It helps you determine how assemblies are built up, locate individual components in exploded drawings, match those components to part references and quantities, and follow model, mounting or serial-specific differences before ordering replacement parts. That is especially valuable when dismantling a boom, hydraulic cylinder, engine assembly, transmission, cab, electrical system or axle where several visually similar components may be present.
Using the illustrated parts breakdowns and the catalog’s own applicability information can reduce guesswork when preparing a repair or parts order. This is a parts catalog rather than a step-by-step workshop procedure manual, so its strength is precise component identification, assembly relationships and reference-number lookup. The complete manual is supplied as an instant PDF download after payment, with no physical shipping required. It can be opened on compatible computers, tablets and phones and printed when you need reference pages beside the machine.



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