Manitowoc Grove 1100 Series Crane Operating Manual PDF

INTRODUCTION
WARRANTY
NOTICE TO OWNER/USER
NOTICE TO SUBSEQUENT OWNER
SAFETY & OPERATION
SAFETY
A WORD TO OWNER, OPERATOR AND SERVICE PERSONNEL ABOUT SAFETY 1
OPERATOR QUALIFICATIONS
SAFETY IN EQUIPMENT MAINTENANCE AND INSPECTION
SAFE VEHICLE TRANSPORTATION
SAFE OPERATION
Setting up at the Job Site
Operating the Crane
OPERATION
TRAINING
CONTROLS
Cab Controls
Crane Controls
CRANE CONTROL IDENTIFICATION
OPERATING PROCEDURES
Equipment Familiarization
Equipment Checks
Work Site Position
Before Leaving the Cab
Setting the Outriggers
Before Making the lift
Reading and Understanding the Capacity Chart
Winch System Operation
General Rules When Operating Winch
Lifting the load
Shutting Down and Preparing for Road Travel
Winch Burst of Speed Operation
ANTI- TWO BLOCK
JIB SAFETY AND OPERATION
Safety Tips for Jib Operation
38 Side Folding-Swing Around Jib Operation
STANDARD HAND SIGNALS FOR CONTROLLING CRANE OPERATIONS
PAT DS-150 LOAD MOMENT INDICATOR OPERATOR’S HANDBOOK
SERVICE & MAINTENANCE
MAINTENANCE, LUBRICATION & SERVICE
MAINTENANCE
Inspection
Daily Inspection
Weekly Inspection
Monthly Inspections
Periodic Inspections
WIRE ROPE MAINTENANCE
Inspection
Rope Replacement
Care of Wire Rope
Rope Construction
Adjustments & Reoairs
TORQUE VALUES FOR GRADE 5 & 8 BOLTS
TIRE LOAD AND INFLATION TABLE
LUBRICATION
Lubricants
Lubrication Points
Wire Rope Lubrication
LUBRICATION CHART
SERVICE
Cleanliness
Hydraulic Systems
Fasteners & Torque Values
Label Parts When Disassembling
National Crane Fitting O’Ring Part Numbers
WINCH OIL LEVEL/ROTATION GEARBOX OIL LEVEL
TROUBLE DIAGNOSIS
HYDRAULIC SCHEMATIC
ELECTRICAL SCHEMATIC
ANTI TWO BLOCK/LMI TROUBLE DIAGNOSIS
ELECTRICAL SCHEMATIC (LMI SYSTEM)
ELECTRICAL SCHEMATIC (DS160 LMI SYSTEM)
CYLINDER DISASSEMBLY AND REPAIR
FOUR SECTION BOOM OPERATION
FOUR SECTION BOOM SERVICE 75
Boom Removal 75
Boom Disassembly 75
ADDITIONAL MAINTENANCE, DISASSEMBLED BOOM 77
Vii
FOUR SECTION BOOM ASSEMBLY
FOUR SECTION CABLE TENSIONING
79
87
FOUR SECTION EXTEND CYLINDER DISASSEMBLY 89
Piston Disassembly 90
Cylinder Reassembly 91
FOUR SECTION TOP/BOTTOM PAD REPLACEMENT, ASSEMBLED BOOM 93
Top Pad Replacement 93
Bottom Pad Replacement 93
INNER WEAR PAD CALIBRATION 95
JIB INSTALLATION AND ADJUSTMENT
INNER BOOM PAD LUBRICATION
ROTATION GEARBOX ILLUSTRATION
ROTATION GEARBOX
Disassembly and Assembly Instructions
BRAKE
Illustration
Disassembly and Assembly Instructions
SERVICING THE CONTROL VALVES
Disassembly and Reassembly of Control valves to Replace Seals
Replacing Spool Seals
Adjusting the Relief Valve Pressure
CHARLYNN REPAIR MANUAL
PUMP SERVICE MANUAL
WINCH AND?OR WINCH MOTOR SERVICE MANUAL
DIMENSIONAL SPECIFICATION
SYSTEM SPECIFICATIONS
CAPACITY CHART ,
INSTALLATION
SPECIFICATIONS
INSTALLATION
TYPICAL LOCATIONS/SERIAL NUMBER IDENTIFICATION
MINIMUM TRUCK REQUIREMENTS
MOUNTING CONFIGURATIONS
PTO HORSEPOWER REQUIREMENTS
PTO SELECTION
TRUCK FRAME STRENGTH
Section Modulus Tables
TRUCK FRAME AND MOUNTING BOLT REQUIREMENTS FOR
FRONT STABILIZER
Section Modulus Tables
TRUCK PREPARATION
PTO, Pump
Reinforcing
CRANE INSTALLATION
PIN BEARING INSPECTION AND INSTALLATION PROCEDURE
Pin Inspection
Trunnion Inspection
Bearing Inspection
Installation
STABILIZER AND CROSS FRAME OUTRIGGER INSTALLATION
ANTI TWO BLOCK LMI INSTALLATION & FUNCTION VERIFICATION
COUNTERWEIGHTING 163
COUNTERWEIGHTING METHODS FOR STABILITY AROUND THE REAR 180° 167
INITIAL CRANE RUN-IN PROCEDURE
BOOM RESTS
STABILITY CHECK
ILLUSTRATED PARTS
MOUNTING
CONTROLS & HYDRAULICS
FRAME & LIFT CYLINDER
OUTRIGGER & STABILIZERS
BOOM & JIB

LOADLINE
OPTIONS