Manitowoc Grove 1400 Series Crane Operating Manual PDF

Description

Manitowoc Grove 1400 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

The Manitowoc Grove 1400 Series Articulating & Telescoping Crane Operating Manual in PDF is essential for safe operation. Download for detailed instructions and reference.

FILE DETAILS:

Manitowoc Grove 1400 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Language : English
Pages : 181
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove 1400 Series Articulating & Telescoping Crane Operating Manual – PDF DOWNLOAD

Introduction
Warranty iii
Notice to Owner/User v
Notice to Subsequent Owner vii
Safety & Operation
Safety
Safety Responsibilities
Management/Supervisory Responsibilities
Operator’s Responsibilities
Signalmen’s Responsibilities
Crew Member Responsibilities
Operator Qualifications
Conduct of Operators
Training
Inspection
Operational Aids
Safe Maintenance and Repair
Transporting Truck and Crane Safely
Planning the Job Safely
Safe Operation
Operation – Setting Up at the Job Site
Operating Precautions
Operation
Controls 2-1
Truck Cab Controls 2-1
Crane Nomenclature 2-2
Carrier Controls and Indicators 2-3
Operators Station Controls and Indicators 2-4
Crane Cab (Optional) 2-5
Operators Station Controls and Indicators 2-6
Load Moment Indicator 2-8
Operating Procedures 3-1
Equipment Familiarization 3-1
Equipment Checks 3-1
LMI Inspection Procedure 3-1
Work Site Position 3-4
Before Leaving the Cab 3-4
Crane Set Up 3-4
LMI Set Up and Programming Procedure 3-5
Before Making the Lift 3-5
Reading and Understanding the Load Charts 3-5
General Rules when Operating the Winch 3-14
Lifting the Load 3-14
Shutting Down and Preparing for Road Travel 3-15
Jib Safety and Operation 4-1
Safety Tips for Job Operation 4-2
Side Folding – Swing Around Jib Operation 4-2
Jib Maintenance 4-4
Jib Removal 4-4
Jib Jack 4-5
Operation 4-5
OilCooler
Specifications
Operation
Standard Hand Signals for Controlling Crane Operations
Propane Heater (Optional)
Description
Table of Specifications
Theory of Operation
Table of Control and Indicator Functions
LMI Manual
Maintenance, Lubrication & Service
Maintenance
Inspection and Maintenance 5-1
Inspection 5-1
Daily Inspections 5-1
Weekly Inspections 5-1
Monthly Inspections 5-2
Periodic Inspections 5-2
Other 5-2
Adjustments and Repairs 5-2
Wire Rope Inspection and Maintenance 5-3
Inspection 5-3
Rope Replacement 5-3
Care of Wire Rope 5-4
Rope Construction 5-4
Wire Rope Installation 5-4
Torque Values for Grade 5 and 8 Bolts 5-6
Lubrication
Lubrication Procedures and Charts 6-1
Lubricants 6-1
Hydraulic Oil 6-1
Lubrication Points 6-2
Wire Rope Lubrication 6-2
Lubrication Chart 6-3
Boom Lubrication 6-4
Inner Boom Pad Lubrication 6-4
Service
SeNice and Repair
Cleanliness
Hydraulic Systems
Fasteners & Torque Values
Label Parts When Disassembling
Welding Precautions
National Crane Fitting O’Ring Part Numbers
Trouble Diagnosis
Hydraulic Schematic (with Glide Swing and Manual Brake)
Hydraulic Schematic (with Mechanical Swing Break)
Electrical System Description
Electrical Schematic
Electrical Schematic (Outrigger)
Electrical Schematic {LMI-ATB)
Level Indicator Adjustment
LMI SeNice and Maintenance
Operating Errors
Anti-Two Block Wire with External Reel
Operation
Maintenance
Single Stage Cylinder Disassembly and Repair
Multi-stage Extend Cylinder Disassembly and Repair
Cylinder Disassembly
Cylinder Reassembly
Torque Specifications
Replacing Holding Valve on Multi-Stage Extend Cylinder
Four Section Boom Operation
Four Section Boom Maintenance
Internal Cable Sheave Lubrication
Four Section Cable Tensioning
Four Section Boom Service
Boom Removal
Boom Disassembly
Additional Maintenance, Disassembled Boom
Four Section Boom Assembly
Five Section Boom Operation
Five Section Boom Service
Boom Removal
Five Section Boom Maintenance
Internal Cable Sheave Lubrication
Five Section Cable Tensioning
Five Section Boom Disassembly
Additional Maintenance, Disassembled Boom
Five Section Boom Assembly
Top/Rear Side Pad Adjustment
Four and Five Section Top/Bottom Pad Replacement Assembled Boom
Top Rear Pad Replacement
Front Bottom Pad Replacement
Inner Wear Pad Calibration
Inner Side Pads
Jib Installation and Adjustment
Jib Jack Service and Maintenance
Adding Oil
Changing Oil
Lubrication
Rust Prevention
Trouble Shooting
Oil Cooler Service and Maintenance (Optional)
Hydraulic System Description
Servicing the Main Control Valve
Disassembly and Reassembly of Control Valves to Replace Seals
Replacing Spool Seals
Adjusting the Relief Valve Pressure Settings
Tightening Torques (Maximums}
Servicing the Turn Control Valve
Replacing Spool Seals
Replacing Section Seals
Tightening Torques (Maximums)
Servicing the Rotation Gearbox
Introduction
Repair Procedure
Disassembly Sequence
Input Planetary Repair
Output Planetary Repair
Shaft Repair
Case Assembly Repair
Unit Assembly
Brake (Standard)
Disassembly Sequence
Assembly Procedure
Brake (Glide Swing Option)
Disassembly Sequence
Assembly Procedure
Outrigger Disassembly
Outrigger Assembly
Outrigger Cable Tensioning
Outrigger Calibration
Side Pads
Top and Bottom Pads
Propane Heater
Maintenance
Trouble Shooting
Annual Service Instructions
Component Adjustment and Repair
Solenoid Valve
Burner Head
Ignition Pack
Motor and Blower Assembly
Hi-Lo Control, Microswitch and Flame Switch
Control Panel
Heat Exchanger
Specifications
Dimensional Specification
Specifications
Capacity Chart
Installation
Installation
Typical Locations/Serial Number Identification
Minimum Truck Requirements
Truck Requirements
PTO Horsepower Requirements
Direct Mount Pump to PTO
PTO Ratio
Pump Rotation
Truck Frame Strength
Section Modulus Tables
Truck Preparation
Welding Precautions
Positioning Crane on Truck
PTO, Pump, Reservoir
Reinforcing/After Frame Extension
Crane Installation
Pin Bearing Inspection and Installation Procedure
Pin Inspection
Bearing Inspection
Trunnion Inspection
Installation
Counterweighting
Anti-Two-Block Load Moment Indicator Installation and Function Verification
Initial Crane Run in Procedure
Stability Test

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