Manitowoc Grove Crane GMK6300L-1 Lattice Extension Operation Manual PDF

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Manitowoc Grove Crane GMK6300L-1 Lattice Extension Operation Manual 3302702  – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane GMK6300L-1 Lattice Extension Operation Manual 3302702  – PDF DOWNLOAD

Language : English
Pages :242
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane GMK6300L-1 Lattice Extension Operation Manual 3302702  – PDF DOWNLOAD

1 Overview 27
1 1 Accidents 27
1 2 Warranty 27
1 3 Terms used 28
On the lattice extension 28
On the main boom 30
1 4 Notes about the lattice extension operating manual 33
1 4 1 What do the symbols used mean? 33
1 4 2 Definitions of direction information 33
Basic rule 33
Switches and buttons 34
General information on the operating elements 34
General rules for buttons and symbols 34
1 4 3 How are the operating instructions structured? 35
1 4 4 How do I find the information I need? 35
1 5 Conversion table for US measurements 36
2 Basic safety instructions 37
2 1 Intended use 37
2 2 Improper use 37
2 3 Organisational measures 38
2 4 Personnel qualifications 38
Requirements 38
Training courses 39
2 5 Safety instructions for working with the lattice extension 39
3 For operations planning 41
3 1 Information 41
assembly 41
Identification 41
Transport dimensions and weights 41
Slinging points 42
Transport 42
3 2 Swing-away lattice 43
3 2 1 Assembly 43
3 2 2 Identification 44
3 2 3 Transport dimensions, slinging points and weights 45
Slinging type 45
Slinging points 46
3 2 4 Transport 47
3 3 Boom extension 49
3 3 1 Assembly 49
3 3 2 Identification 50
3 3 3 Transport dimensions and weights 50
3 3 4 Slinging points 51
3 3 5 Transportation 51
3 4 Auxiliary single-sheave boom top 53
Identification and slinging point 53
Transport dimensions and weight 53
3 5 Heavy load lattice extension 55
Identification and slinging point 55
Transport dimensions and weight 55
4 Swing-away lattice 57
4 1 Short description of the operating elements 57
4 1 1 In the crane cab 57
At the control console, right 57
On the crane control display 58
On the safe load indicator 59
4 1 2 Controls on the swing-away lattice 60
4 1 3 Controls on the hand-held control unit 61
4 2 Checklists for rigging work 63
4 2 1 Overview of the required rigging work 63
4 2 2 CHECKLIST: Installing the 12/21 m swing-away lattice 64
4 2 3 CHECKLIST: Removing the 12/21 m swing-away lattice 66
For rigged swing- away lattice 66
If swing-away lattice is swung away 68
4 2 4 CHECKLIST: Rigging the 12 m swing-away lattice 70
4 2 5 CHECKLIST: Rigging the 21 m swing-away lattice 75
4 2 6 CHECKLIST: Unrigging 12 m swing-away lattice 81
4 2 7 CHECKLIST: Unrigging 21 m swing-away lattice 85
4 3 Description of rigging work 91
4 3 1 Securing the swing-away lattice with a rope 91
4 3 2 To check whether the swing-away lattice is secured for transport 92
Securing the swing-away lattice for transport when removed 93
Securing for transport when the swing-away lattice is swung around 94
4 3 3 To move the swivel ram into the rigging/telescoping position 96
4 3 4 Making/releasing the front connection 97
To make the connection 97
Undoing the connection 98
4 3 5 Making/releasing the rear connection 99
4 3 6 Derricking cylinder positions 100
4 3 7 Position of the hydraulic connections 101
Working with the lattice extension 101
Main boom operation 102
4 3 8 Checking the locking device on the hose drum 103
4 3 9 Making/breaking the hydraulic connection 104
4 3 10 Centre connection 105
Section1/ section2 position 105
Section2/main boom position 106
Position at section1 107
4 3 11 Making/breaking section1/section2 connections 108
To make the connection 108
Undoing the connection 109
4 3 12 Connections on the left and right of the main boom head 110
Making connections 110
Releasing connections 111
4 3 13 Making/breaking the slewing connection 113
To make the connection 113
Undoing the connection 114
4 3 14 To move the swivel ram into the rigging/telescoping position 115
Prerequisites 115
Rigging position 115
Telescope position 116
4 3 15 Swinging the swing-away lattice when rigging 117
When rigging – section1 117
When unrigging – section1 118
When rigging – section2 118
When unrigging – section2 120
4 3 16 Making/breaking connections to the swing-away lattice 121
Section1 and section2 fitted 121
Only section1 is fitted 122
4 3 17 Electrical connections to the swing-away lattice 124
12 m swing-away lattice 124
21 m swing-away lattice 125
4 3 18 Folding deflection sheaves out/in 127
Folding out the deflection sheaves 127
Folding in the deflection sheaves 128
4 3 19 Positioning/removing the hoist rope 129
Possible reeving methods 129
Fitting/removing the hoist rope 130
4 3 20 Installing/removing the lifting limit switch 132
Connection to the main boom 132
On the 12 m swing-away lattice 132
On the 21 m swing-away lattice 133
4 3 21 Anemometer and air traffic control light 135
Installing 135
Removing 136
4 3 22 Derricking the swing-away lattice 138
When rigging 138
4 4 Operation with swing-away lattice 141
4 4 1 Setting the SLI 141
Entering the SLIcode 141
Load bearing capacities 142
4 4 2 Derricking the main boom 143
4 4 3 telescoping with rigged heavy load lattice extension 144
Slewing range of 360 144
Span of 6 30x8 70 m 144
4 4 4 Derricking the swing-away lattice 145
Switching on the derricking gear 145
Raising and lowering 145
Switching off the derricking gear 146
4 4 5 Information about the SLI shutdown 147
Additional reasons for a shutdown 147
4 4 6 Procedure if permissible wind speed is exceeded 147
4 4 7 Information about the main boom operation when the swing- away lattice is folded/rigged 148
Folded 148
Rigged 148
4 4 8 Notes on two-hook operation 149
4 5 Tracing and eliminating malfunctions 150
5 Boom extension 151
5 1 Checklists for rigging work 151
5 1 1 CHECKLIST: Rigging the boom extension 151
5 1 2 CHECKLIST: Unrigging the boom extension 156
5 2 Description of the rigging work 161
5 2 1 Installing/removing sections 161
Section 3 161
Section 4 162
5 2 2 Installing/removing the swing-away lattice for the boom extension 163
5 2 3 Hydraulic connections 164
Main boom – section 3 164
Section3 – section4 165
For swing-away lattice 166
5 2 4 Electrical connections 167
Main boom – section 3 167
Section3 – section4 168
For swing-away lattice 169
5 2 5 Folding the deflection sheave in/out on section3 and section4 170
5 2 6 Positioning/removing the hoist rope 171
Possible reevings 171
Positioning/ removing the hoist rope 172
Positioning the hoist rope 172
Removing the hoist rope 172
5 3 Operation with boom extension 173
5 3 1 Setting the SLI 173
Operation with boom extension 173
5 3 2 Derricking the main boom 174
5 3 3 Telescoping with rigged boom extension 175
Slewing range of 360 175
Span of 6 30x8 70 m 175
5 3 4 Information about the SLI shutdown 176
5 3 5 Procedure if permissible wind speed is exceeded 176
5 3 6 Information about two-hook operation 176
6 Auxiliary single-sheave boom top 177
6 1 Installing/removing 177
6 1 1 Installing/removing the auxiliary single-sheave boom top 177
Support 177
Removing 178
6 2 Rigging the auxiliary single-sheave boom top 179
6 2 1 Rigging in working position/transport position 179
6 2 2 Attaching and removing hoist rope 180
Possible reeving methods 180
6 2 3 Lifting limit switch and anemometer 181
Lifting limit switch 181
Anemometer 182
6 3 Operation with the auxiliary single-sheave boom top 183
6 3 1 Setting the SLI 183
6 3 2 Derricking, telescoping the main boom 183
6 3 3 Information about the SLI shutdown 184
6 3 4 Procedure if permissible wind speeds are exceeded 184
6 3 5 SLI display with the auxiliary single-sheave boom top folded up/rigged 185
6 3 6 Notes on two-hook operation 185
7 Heavy load lattice extension 187
7 1 Checklists for rigging work 187
7 1 1 CHECKLIST: Installing the heavy load lattice extension 187
7 1 2 CHECKLIST: Removing the heavy load lattice extension 188
7 1 3 CHECKLIST: Rigging the heavy load lattice extension 189
7 1 4 CHECKLIST: Unrigging the heavy load lattice extension 191
7 2 Description of rigging work 193
7 2 1 Transport condition 193
7 2 2 Fixing/releasing the heavy load lattice extension 193
Fixing 193
Releasing 194
7 2 3 Slewing the heavy load lattice extension 195
To swing against the side of the main boom 195
To swing into working position 196
7 2 4 To set the angle 198
Installing/removing the chain hoist 198
To set the angle 199
7 2 5 Positioning/removing the hoist rope 200
Possible reeving methods 200
Positioning the hoist rope 201
Removing the hoist rope 202
7 2 6 Lifting limit switch and anemometer 203
Lifting limit switch 203
Anemometer 204
7 3 Operation with the heavy load lattice extension 205
7 3 1 Setting the SLI 205
7 3 2 Derricking, telescoping the main boom 206
Slewing range of 360 206
Telescoping with span of 6 30x8 70m or 5 00x8 70 m 206
7 3 3 Information about the SLI shutdown 207
7 3 4 Procedure if permissible wind speeds are exceeded 207
7 3 5 SLI display with the heavy load lattice extension folded up/ rigged 208
7 3 6 Notes on two-hook operation 208
8 Turning loads 209
8 1 Prerequisites 209
8 2 Setting the SLI 210
Entering the reeving 210
Setting the SLI to the auxiliary hoist 210
8 3 Turning a load 212
9 Driving with a rigged crane 215
9 1 Safety instructions 215
9 2 Driving distance 216
9 3 Rigging mode and axle loads 216
Driving without load 216
Driving with load 216
Table with axle loads 216
9 4 Before driving the rigged truck crane 217
9 5 Driving the rigged truck crane 217
Driving from the driver’s cab 217
While driving 217
9 6 Tables with boom positions and axle loads 219
Information about the tables 219
9 6 1 Swing-away lattice 220
12 m swing-away lattice 220
21 m swing-away lattice 221
9 6 2 Boom extension 222
29 m boom extension 222
37 m boom extension 223
9 6 3 Heavy load lattice extension 224
9 6 4 Auxiliary single-sheave boom top 225
10 Maintenance 227
10 1 Cleaning 227
10 2 Maintenance plans 228
10 2 1 Maintenance plan M 1 228
10 2 2 Maintenance plan M 12 228
10 3 Description of maintenance work 229
10 3 1 Lubricate the pins 229
On the swing- away lattice 229
On the boom extension 230
On the auxiliary single-sheave boom top 230
10 3 2 Grease the slide faces at the front connection 230
Prerequisites 230
Grease the slide faces 231
10 3 3 Lubricate joints 231
Prerequisites 231
Lubricate joints 232
11 Index 233
A 235
B 235
C 235
D 235
E 236
F 236
H 236
I 236
L 237
M 237
O 237
P 238
R 238
S 238
T 239
W 239

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