Manitowoc Grove Crane KMK5090 Operating Manual PDF

Description

Manitowoc Grove Crane KMK5090 Operating Instructions Manual – PDF DOWNLOAD

FILE DETAILS:

Manitowoc Grove Crane KMK5090 Operating Instructions Manual – PDF DOWNLOAD

Language : English
Pages : 238
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Manitowoc Grove Crane KMK5090 Operating Instructions Manual – PDF DOWNLOAD

Foreword ii – 1
1 Introduction 1 – 1
1 1 Instructions for use 1 –
1 2 Contents 1 – 1
1 3 Conversion table for metric units 1 – 3
1 4 Vehicle identification 1 – 4
1 5 General drawing of the truck crane 1 – 5
1 6 Technical description of the truck crane 1 – 6
1 6 1 Carrier 1 – 6
1 6 2 Superstructure 1 – 9
2 Safety regulations 2- 1
2 1 Road safety 2 – 1
2 2 Accident prevention 2 – 2
2 3 Reliability 2- 3
2 4 General safety regulations 2 – 4
2 4 1 Servicing and maintenance 2- 4
2 4 2 Prior to working with the crane 2 – 4
2 4 3 Hand signals for the banksman 2- 5
2 4 4 Load bearing capacity of the ground; outriggers 2- 6
2 4 5 Safe distance from slopes and pits 2- 7
2 4 6 Safe distance from electric cables 2- 8
2 4 7 Counterweight 2 – 8
2 4 8 Hoisting capacity and lifting capacity 2- 9
2 4 9 Effect of wind on crane operations 2- 9
2 5 Operating errors 2- 12
2 6 Load moment limiting system (“SU”) 2 – 13
3 Driving 3- 1
3 1 Prescribed condition for driving the truck crane on roads 3 – 1
3 1 1 Prescribed transport condition with the boom placed on the crane 3 – 3
3 1 2 Prescribed transport condition with the boom placed on a trailer 3 – 5
3 2 Driver’s cab on carrier 3- 7
3 2 1 Front instrument panel 3 – 9
3 2 2 Side instrument panel 3 – 13
Operating Instructions KMK 5090 2 085 969 en i – 2
Heating the driver’s cab
Heating the driver’s cab
Ventilating the driver’s cab
Fresh air blower (optional equipment)
Additional water heating system (optional equipment)
Before setting off
Setting up the prescribed transport condition
In winter
Visual inspection of the entire crane
Checking the oil level in the driving engine
Checking the oil level in the automatic gearbox
Checking the tyres
Checking the windscreen washing system reservoir
Switching on the battery master switch
Engaging the free movement position for the slewing gear (only when driving
on roads with the boom placed on a trailer)
Engaging the free movement position for the boom (only for driving on roads
with the boom placed on a trailer)
Adjusting the driver’s seat, steering column and mirrors
Placing a 24-hour recording disk in the tachograph
Switching on the ignition
Changing the transfer case to the on-the-road gear
Checking the suspension system
Checking that the level of the carrier is correct for on-the-road travel
Checking that the carrier’s electrical system is functioning
Starting the driving engine
Starting the engine with starter spray (optional equipment)
Driving engine is running – checking the instruments
Checking the compressed air system and brake system
Refuelling
During the journey
Testing the brakes
Gears of the automatic gearbox
Automatic gearbox – alternative modes
Starting and stopping
Changing gear manually
Checking the controls and instruments while driving
Driving downhill
Driving uphill
After each journey
Stopping the vehicle
Switching off the battery master switch for long stops
Driving off-the-road
Off the road gear
Longitudinal differential lock in transfer cas
Longitudinal differential lock on the transfer drive axle (optional equipment
only with drive 1 Ox 8)
Driving the third axle line
Transverse differential locks in the axle lines
Carrier level adjustment system
Freeing the carrier when it is stuck in terrain
Towing the crane and tow starts
Tow starts
Towing the crane
Towing a trailer (optional equipment)
Crane Operation
Crane operator’s cab on superstructure
Front instrument panel
Instrument panels on crane operator’s seat
Control lever
Controls of the safe load indicator (SU)
Heating system for the crane operator’s cab
Heating the crane operator’s cab
Ventilating the driver’s cab
Additional water heating system (optional equipment)
Before starting work on the site
Disengaging the free movement position for the boom (only for driving on
roads with the boom placed on a trailer)
Disengaging the free movement position for the slewing gear (only for driving
on roads with the boom placed on a trailer)
Ground conditions on the site
Outriggers
Disconnecting the electric power supply to the superstructure
In winter
Visual inspection of the whole crane
Checking the oil level in the crane engine
Checking the windscreen washing system reservoir
Releasing the mechanical superstructure lock
Switching on the battery master switch
Adjusting the crane operator’s seat
Switching on the ignition
Starting the crane engine
Starting the crane engine with starter spray (optional equipment)
Engine is running – checking the instruments
Refuelling
Operating the crane with/without outriggers
Operating mode with outriggers
Operating Instructions KMK 5090 2 085 969 en
External influences while working with the crane
Preheating the hydraulic oil
Cooling the hydraulic oil
Wind
Hand signals
Operating the crane
Picking up the hook block
Reeving the hoist rope
Reeving modes
Counterweights
Safe Load Indicator (SU)
Limit switches
Spotlights
Dead man’s switch
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Raising/lowering the boom (derricking) (main boom only)
Telescoping the boom
Movements which can be carried out simultaneously
Moving the truck crane when it is rigged
Ground travelled over
Position of the boom
Moving the rigged truck crane
Stopping work and unrigging the crane
Stopping work
Unrigging the truck crane
Working with a boom extension
Two-stage swing-away lattice extension (optional equipment)
5 2 Installing the lattice extension (optional equipment)
5 2 1 Installing the 10-m (32 8 ft) swing-away lattice extension on the main boom
5 2 2 Installing the 16-m (52 5 ft) two-stage swing-away lattice extension on the
main boom
5 2 3 Inclination of the 10-m (32 8 ft) or 16-m (52 5 ft) two-stage swing-away
lattice extension
5 2 4 Raising the boom
5 2 5 Working with the lattice extension
5 2 6 Unrigging the swing-away lattice extension
Procedure in case of malfunctions
Malfunctions on the carrier
Electrical equipment
Starting the vehicle from another vehicle – charging the carrier battery
(optional equipment)
Malfunctions on the superstructure
Electrical equipment
System for tipping the driver’s cab
Servicing and maintenance
Cleaning your truck crane
General notes on maintenance
Routine work
Daily inspection and maintenance work
Weekly inspection and maintenance work
Monthly inspection and maintenance work
Quarterly inspection and maintenance work
Half-yearly inspection and maintenance work
Annual inspection and maintenance work
Inspection and maintenance work every two years
Changing the oil
Oil change for carrier
Oil change for superstructure
Lubricating schedule
Lubricant table
Laying-up and conservation
Work before laying-up
Work during stoppages
Technical data
Dimensions
Carrier
Chassis
Carrier engine
Power shift gear
Transfer case
Axle lines
Steering
Wheel suspension
Tyres
Vehicle’s hydraulic system
Operating Instructions KMK 5090 2 085 969 en
Outriggers
Brake system
Vehicle’s electrical system
Driver’s cab
Tools
Driving speeds
Climbing ability
Turning circle radii
Weights
Superstructure
Turntable
Crane engine
Crane’s hydraulic system
Main hoist
Auxiliary hoist (optional equipment)
Slewing gear
Derricking gear
Main boom
Boom extension (optional equipment)
Counterweight lifting gear
Counterweight versions
Hook blocks
Safety devices
Operating speeds without a load
Crane operator’s cab
Tightening torques for fixing bolts
Order data
Circuit diagrams (Bound separately)
Operating and maintenance instructions for diesel engines (Bound separately)
Operating instructions for automatic gearbox (Bound separately)
Contents

Questions? Email us: [email protected]

S.M