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Manitowoc National Cranes NC500E2 Operator Manual PDF
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Manitowoc National Cranes NC500E2 Operator Manual (PDF DOWNLOAD) is vital, providing precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the NC500E2 crane.
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Description
Manitowoc National Cranes NC500E2 Operator Manual – PDF DOWNLOAD
Manitowoc National Cranes NC500E2 Operator Manual (PDF DOWNLOAD) is vital, providing precise instructions for safe and efficient operation. Download for comprehensive insights into controls, maintenance, and safety, ensuring optimal performance for the NC500E2 crane.
FILE DETAILS:
Manitowoc National Cranes NC500E2 Operator Manual – PDF DOWNLOAD
Language : English
Pages : 94
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Manitowoc National Cranes NC500E2 Operator Manual – PDF DOWNLOAD
SECTION 1............................................................................................................................................................11 Introduction.....................................................................................................................................................11 General......................................................................................................................................................11 Supplemental Information.................................................................................................................................11 Safety Information.......................................................................................................................................11 New Owner................................................................................................................................................11 SECTION 2............................................................................................................................................................13 Safety Precautions...............................................................................................................................................13 Safety Messages..............................................................................................................................................13 General..................................................................................................................................................13 Safety Alert Symbol......................................................................................................................................13 Signal Words.............................................................................................................................................14 General......................................................................................................................................................14 Accidents....................................................................................................................................................14 Operator’s Information.......................................................................................................................................14 Operator’s Qualifications....................................................................................................................................15 Operational Aids.............................................................................................................................................15 Load Moment Indication (LMI) Systems (If Equipped).......................................................................................................16 Anti-Two-Blocking Device.................................................................................................................................16 Work Area Definition System (WADS) (If Equipped).........................................................................................................17 Crane Stability/Structural Strength..........................................................................................................................17 Load Charts..............................................................................................................................................18 Work Site................................................................................................................................................18 Wind Forces..............................................................................................................................................18 Lifting Operations.......................................................................................................................................19 Counterweight............................................................................................................................................20 Outrigger Lift Off.......................................................................................................................................20 Multiple Crane Lifts.....................................................................................................................................20 Electrocution Hazard.........................................................................................................................................21 Set-Up and Operation.....................................................................................................................................22 Electrocution Hazard Devices.............................................................................................................................22 Electrical Contact.......................................................................................................................................23 Special Operating Conditions and Equipment...............................................................................................................23 Personnel Handling...........................................................................................................................................23 Environmental Protection.....................................................................................................................................24 Maintenance..................................................................................................................................................24 Service and Repairs......................................................................................................................................25 Lubrication..............................................................................................................................................25 Tires....................................................................................................................................................26 Wire Rope................................................................................................................................................26 Sheaves..................................................................................................................................................27 Batteries................................................................................................................................................28 Engine...................................................................................................................................................28 Transporting the Crane.......................................................................................................................................28 Travel Operation.............................................................................................................................................28 Work Practices...............................................................................................................................................30 Personal Considerations..................................................................................................................................30 Crane Access.............................................................................................................................................30 Job Preparation..........................................................................................................................................30 Working..................................................................................................................................................30 Lifting..................................................................................................................................................31 Hand Signals.............................................................................................................................................32 Boom Extension...............................................................................................................................................34 Parking and Securing.........................................................................................................................................34 Shut-Down....................................................................................................................................................34 Cold Weather Operation.......................................................................................................................................34 Temperature Effects on Hook Blocks...........................................................................................................................35 Temperature Effects on Hydraulic Cylinders...................................................................................................................35 Overload Inspection..........................................................................................................................................37 Boom Inspection..........................................................................................................................................38 Superstructure Inspection................................................................................................................................40 Carrier Inspection.......................................................................................................................................42 SECTION 3............................................................................................................................................................45 Operating Controls And Procedures................................................................................................................................45 Truck Cab Controls...........................................................................................................................................45 Power Take-Off...........................................................................................................................................45 Manual Shift Control.................................................................................................................................45 Air Shift Control....................................................................................................................................45 Electric Shift Control...............................................................................................................................45 Power Shift Control..................................................................................................................................45 Park Brake...............................................................................................................................................46 Cold Weather Operation...................................................................................................................................46 Derated capacities for each °C below -40°C...........................................................................................................46 Derated capacities for each °F below -40°F...........................................................................................................46 Unattended Crane.............................................................................................................................................46 Crane Controls...............................................................................................................................................46 Turn.....................................................................................................................................................46 Swing Speed Adjustment...................................................................................................................................46 Boom.....................................................................................................................................................46 Boom Telescope...........................................................................................................................................46 Hoist....................................................................................................................................................46 Stabilizers Up/Down......................................................................................................................................46 Stabilizers Extend/Retract...............................................................................................................................46 Outriggers...............................................................................................................................................47 Foot Throttle............................................................................................................................................47 Emergency Stop Switch....................................................................................................................................47 Horn.....................................................................................................................................................47 Hydraulic Capacity Alert System (HCA) Load Range Gauge...................................................................................................47 HCA Overload Light.......................................................................................................................................47 Anti-Two-Block/Jib Overload Light........................................................................................................................47 Key Override Switch......................................................................................................................................47 Override Button..........................................................................................................................................47 Load Chart...............................................................................................................................................47 Boom Angle Indicator.....................................................................................................................................47 Boom length Indicator....................................................................................................................................47 Outrigger Status Indicator...............................................................................................................................47 Hoist System Operation.......................................................................................................................................49 Using Multiple Part Lines................................................................................................................................49 General Rules When Operating Hoist.......................................................................................................................49 Lifting the Load.........................................................................................................................................49 Optional Hoist Burst of Speed (BOS)..........................................................................................................................50 Anti-Two Block System........................................................................................................................................50 Outrigger Monitoring System (OMS) (Optional—Standard in North America).......................................................................................50 Hydraulic Capacity Alert System..............................................................................................................................51 System Description.......................................................................................................................................51 Indicator Lights.........................................................................................................................................51 HCA Load Range Gauge.....................................................................................................................................51 HCA System Operation.........................................................................................................................................52 Pressure Sensing Switch..................................................................................................................................52 Jib Load Limiting Device.....................................................................................................................................52 System Description.......................................................................................................................................52 System Operation.........................................................................................................................................52 Three Section Boom Operation.................................................................................................................................53 Anti-two-block Weight Installation.......................................................................................................................54 Installing Cable On The Hoist................................................................................................................................54 Wedge Socket Installation....................................................................................................................................54 SECTION 4............................................................................................................................................................57 Set-Up...........................................................................................................................................................57 Equipment Familiarization....................................................................................................................................57 Equipment Checks.........................................................................................................................................57 Pre-Operation Inspection and Calibration Verification....................................................................................................57 Work Site Selection......................................................................................................................................58 Before Leaving the Cab...................................................................................................................................58 Lifting Over the Rear....................................................................................................................................58 Lifting Over the Front with a Front Stabilizer...........................................................................................................59 Before Making the Lift...................................................................................................................................59 Reading and understanding the load Charts....................................................................................................................59 Set-Up...................................................................................................................................................60 Operation................................................................................................................................................60 Definitions..............................................................................................................................................61 Load Radius..........................................................................................................................................61 Loaded Boom Angle....................................................................................................................................61 Working Area.........................................................................................................................................61 Freely Suspended Load................................................................................................................................61 Side Load............................................................................................................................................61 Boom Length..........................................................................................................................................62 Range Diagram........................................................................................................................................62 Determining Load Capability..................................................................................................................................62 Load Determination Examples..............................................................................................................................62 Example 1............................................................................................................................................62 Example 2............................................................................................................................................62 Example 3............................................................................................................................................63 Jib Operation Safety.........................................................................................................................................64 Manually Extendable Jib:.................................................................................................................................64 Side Folding-Swing Around Jib Operation......................................................................................................................66 Deployment Procedure.....................................................................................................................................66 Stowing Procedure............................................................................................................................................66 Jib Maintenance..........................................................................................................................................67 Jib Removal..............................................................................................................................................67 Jib Jack Procedures......................................................................................................................................68 Adjustable Swing Speed Valve.................................................................................................................................68 SECTION 5............................................................................................................................................................69 Lubrication Procedure and Charts.................................................................................................................................69 General......................................................................................................................................................69 Lubricants...............................................................................................................................................69 Arctic Conditions Below -18°C (0°F)......................................................................................................................69 Chassis Grease...........................................................................................................................................69 Extreme Pressure Multipurpose Gear Lubricant (EPGL)......................................................................................................69 Open Gear Lubricant......................................................................................................................................70 Chassis Grease Low Temp..................................................................................................................................70 Anti-wear Additives......................................................................................................................................70 Hydraulic OIL............................................................................................................................................70 Standard Hydraulic Oil...................................................................................................................................70 Above 10°F (-12°C)...................................................................................................................................70 Intermediate Hydraulic Oil...............................................................................................................................70 (-10°F to 80°F) (-23°C to 27°C)......................................................................................................................70 Wide Range Intermediate Hydraulic Oil....................................................................................................................70 (-30°F to 80°F) (-34°C to 27°C)......................................................................................................................70 Arctic Hydraulic Oil.....................................................................................................................................70 (-10°F and below) (-23°C and below)..................................................................................................................70 Lubrication Points...........................................................................................................................................70 Surface Protection for Cylinder Rods.....................................................................................................................71 Internal Cable Sheave Lubrication........................................................................................................................73 The lubrication points on the sheaves are not equipped with grease fittings (zerks) and will require a grease gun adapter to accomplish the task.....73 Special Tools:.......................................................................................................................................73 Inner Boom Pad Lubrication...............................................................................................................................73 Side and Bottom Boom Wear Pad Lubrication................................................................................................................73 Hoist Gearbox Oil........................................................................................................................................74 Hoist Brake Oil..........................................................................................................................................74 Hydraulic Oil Reservoir Level................................................................................................................................75 Wire Rope Lubrication........................................................................................................................................75 SECTION 6............................................................................................................................................................77 Maintenance Checklist............................................................................................................................................77 Crane Inspection And Maintenance.............................................................................................................................77 Inspection...............................................................................................................................................77 Daily Inspections........................................................................................................................................78 Weekly Inspections.......................................................................................................................................78 Monthly Inspections......................................................................................................................................78 Periodic/Annual Inspection...............................................................................................................................79 Special Boom Inspection..................................................................................................................................79 Stability................................................................................................................................................79 Hoist Cable Inspection and Maintenance.......................................................................................................................79 Keeping Records..........................................................................................................................................79 Environmental Conditions.................................................................................................................................80 Dynamic Shock Loads......................................................................................................................................80 Precautions and Recommendations During Inspection........................................................................................................80 Inspection...............................................................................................................................................80 Daily Inspections....................................................................................................................................80 Monthly Inspections..................................................................................................................................80 Periodic Inspections.................................................................................................................................80 Wire Rope Replacement....................................................................................................................................81 Care of Wire Rope........................................................................................................................................81 Rope Construction........................................................................................................................................82 Crane Adjustments and Repairs................................................................................................................................82 Jib Jack Service and Maintenance.............................................................................................................................82 Adding Oil...............................................................................................................................................82 Changing Oil.............................................................................................................................................82 Lubrication..............................................................................................................................................82 Rust Prevention..........................................................................................................................................82 Oil Cooler Service and Maintenance (Optional)................................................................................................................83 Jib Load Limiting Device.....................................................................................................................................83 Single Character Display.................................................................................................................................83 Hydraulic System Trouble Diagnosis...........................................................................................................................84 Jib Jack Troubleshooting.................................................................................................................................87 Tire Load And Inflation Table............................................................................................................................88 Specifications...............................................................................................................................................91 Hydraulic Pump...........................................................................................................................................91 Hydraulic System.........................................................................................................................................91 Reservoir................................................................................................................................................91 HCA......................................................................................................................................................91 Hoist Speed and Pull.....................................................................................................................................91 Crane Operating Speeds...................................................................................................................................92 CTRL571-00_Warm-up_Procedures--Supplement.pdf........................................................................................................................ 0 Crane Warm-up Procedures......................................................................................................................................... 3 Engine....................................................................................................................................................... 3 Transmission................................................................................................................................................. 3 Hoist........................................................................................................................................................ 3 Swing Drive and Turntable Bearing............................................................................................................................ 3 Axles........................................................................................................................................................ 4 Hydraulic Oil System......................................................................................................................................... 4
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