Mitsubishi Forklift FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

FB13PNT EFB21-00011-up
FB15PNT EFB21-50011-up
FB16CPNT EFB22-00011-up
FB18CPNT EFB22-50011-up
FB16PNT EFB23-00011-up
FB18PNT EFB23-50011-up
FB20PNT EFB24-00011-up
FB16CPN EFB27-00011-up
FB18CPN EFB27-50011-up
FB16PN EFB28-00011-up
FB18PN EFB28-50011-up
FB20PN EFB29-00011-up

• This service manual is a guide for servicing Mitsubishi Forklift Trucks. The long productive life of your forklift truck(s) depends on regular and proper servicing, servicing consistent with what you will learn by reading this service manual.
• Read the respective sections of this manual carefully and familiarize yourself with all of the components before attempting to start a test, repair or rebuild the forklift truck. The descriptions, illustrations and specifications contained in this manual are for forklift trucks with serial numbers in effect at the time of printing.
• Mitsubishi Forklift Trucks reserves the right to change specifications or designs without notice and without incurring obligations.
• For your convenience the instructions are grouped by systems as an easy reference.

TABLE OF CONTENTS:

Mitsubishi Forklift FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT Service Manual – PDF DOWNLOAD

Controller System 1-1
11 System Layout 1-1
12 Controller Area Network (CAN)1-3
13 Outline of Logic Unit 1-4
14 Outline of Inverter1-7
15 Outline of EPS Controller1-8
16 Outline of Input unit 1-9
17 Outline of Output unit1-10
2 Traction Controller Feature 1-11
21 Modification of traction characteristics 1-11
22 Unti-rollback1-11
23 Boost 1-12
24 Limitation of maximum travel speed 1-12
25 Controlled Cornering Speed1-13
26 Miscellaneous features for traction 1-13
27 Pitching Control (Option)1-14
3 Lifting Controller Feature1-15
31 Setting and limitation of lift work speed1-15
32 Lift stop 1-15
33 Load meter (option) 1-16
34 Tilt horizon (option) 1-16
4 Other Feature 1-17
41 IPS (Integrated Presence System) feature 1-17
42 Display function 1-19
43 Parking Brake Interlock 1-20
44 BDI (Battery discharge indicator) display features1-20
45 Miscellaneous features 1-20
46 Hour Meter 1-21
5 Setup Option 1-22
51 Outline 1-22
52 Details of Setup Options (Group-1) 1-23
53 Details of Setup Options (Group-2) 1-27
54 Details of Setup Options (Group-3) 1-32
55 Setup Options (Group 1)1-35
56 Setup Options (Group 2)1-36
57 Setup Options (Group 3)1-38
6 Diagnostics 1-39
61 Outline 1-39
62 Operation Procedure 1-39
63 Self-Diagnostics 1-41
64 Power Steering Diagnostics1-42
65 Run Time Diagnostics1-44
66 Fail-Safe Restriction List 1-51
TABLE OF CONTENTS
TOC-2
7 Removal and Installation 1-53
71 Inverter Discharging Procedure1-53
72 Replacing Inverter1-54
73 Replacing DSP (Digital Signal Processor) Card 1-55
74 Replacing Logic Unit 1-57
75 Replacing EPS Controller1-58
76 Replacing Logic Card 1-59
77 Replacing Power Supply Card 1-60
78 Replacing Input Unit (FC MODEL ONLY) 1-61
79 Replacing Output Unit (FC MODEL ONLY) 1-62
8 Basic Check 1-63
81 Testing Tools 1-63
82 Measurement of Card Voltage 1-63
83 Checking Contactor Coil1-70
84 Checking Contactor Tips1-70
85 Checking Inverter 1-71
86 Regeneration Check 1-71
9 AC Motor System Basics 1-72
91 Feature of AC motor 1-72
92 Speed control of induction motors 1-72
93 Inverter 1-73
Chapter 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
1 General Information 2-1
11 Before replacing devices 2-1
12 Connection of the service tool 2-1
13 How to clean harness connectors and system components2-2
2 List of Error Codes 2-3
3 Troubleshooting2-4
31 Traction Motor RH,Overheating (E0) 2-4
32 Traction Motor LH,Overheating (E1) 2-7
33 Pump Motor,Overheating(E2) 2-10
34 Traction Inverter RH, Overheating (E5) 2-13
35 Traction Inverter LH, Overheating (E6) 2-16
36 Pump Inverter, Overheating (E7) 2-19
37 PS Controller,Overheating (E9) 2-22
38 Traction Motor Current Sensor RH, Fault (14) 2-25
39 Traction Motor RH, Over-current (15)2-27
310 Traction Motor RH, Stall Timer (16) 2-30
311 Traction Motor Current Sensor LH, Fault (24) 2-32
312 Traction Motor LH, Over-current (25)2-34
313 Traction Motor LH, Stall Timer (26) 2-37
314 Pump Motor Current Sensor Fault (34) 2-39
315 Pump Motor Over-current (35) 2-41
316 Line Contactor Fault (40) 2-43
317 Steering Contactor Fault (41) 2-46
318 Traction Motor RH, Open (45) 2-48
319 Traction Motor LH, Open (46) 2-50
320 Pump Motor Open (47) 2-52
TABLE OF CONTENTS
TOC-3
321 PS Motor Open (49) 2-54
322 Tire Angle Sensor Fault (50) 2-56
323 Accelerator Sensor Fault (51) 2-58
324 Traction Motor RH, Pulse Input Fault (52) 2-60
325 Traction Motor LH, Pulse Input Fault (53) 2-62
326 FC Lever Fault (54)2-64
327 Output Unit Solenoid Fault (55)2-66
328 Output Unit Solenoid Current Leak (56)2-68
329 FNR Lever or Accelerator, Faulty Setting (E)2-70
330 Seat Switch, Faulty Setting for Traction ((E))2-72
331 Lift Lever, Faulty Setting (H1) 2-74
332 Tilt Lever, Faulty Setting (H2) 2-76
333 Attachment 1 Lever, Faulty Setting (H3) 2-78
334 Attachment 2 Lever, Faulty Setting (H4) 2-80
335 Seat Switch, Faulty Setting for Hydraulic ((L)) 2-82
336 FNR Lever Fault (EE) 2-84
337 Display Communication Fault (60)2-86
338 Logic Card Initialize Failure (61)2-88
339 Logics Fault (62) 2-89
340 Traction Inverter RH, Fault (63)2-90
341 Traction Inverter LH, Fault (64)2-93
342 Pump Inverter Fault(65) 2-96
343 Input Unit Fault (67) 2-99
344 Output Unit Fault (68)2-101
345 EPS Controller Fault (71) 2-103
346 Contactor Coil Fault (72) 2-106
347 Hydraulic Lock Solenoid Fault (74)2-108
348 Parking Brake Fault (75) 2-110
349 IPS Buzzer Fault (76) 2-112
350 Battery Voltage Too Low (78) 2-114
351 Battery Voltage Too High (79) 2-116
352 Battery Consumption Too Much (Lo) 2-118
353 Tilt Angle Sensor Fault (80) 2-120
354 Load Sensor Fault (81)2-122
355 Handle Sensor Fault (82)2-124
356 PS Motor Current Sensor Fault (A4) 2-126
357 PS Motor Over-current (A5) 2-128
358 PS Handle Brake Fault (A7) 2-130
359 Battery Side Way Exchange Interlock (A8) 2-132
360 Parking brake warning (A9) 2-134
361 Battery Consumption Much2-136
362 Brake Oil, Low Level 2-138
363 RTC Battery Low 2-140
TABLE OF CONTENTS
TOC-4
Chapter 3 MOTOR
1 Motor Installation Positions 3-1
2 Specifications3-3
3 Structures3-4
31 Traction motor 3-4
32 Pump motor3-5
33 EPS motor3-6
4 Removing Transfer Assemblies, Traction motors 3-7
5 Disassembling Traction motor 3-8
51 Disassembly Sequence 3-8
6 Inspecting Traction Motor3-9
61 Inspecting Rotor3-9
62 Inspecting Motor 3-10
63 Inspection of insulation 3-10
7 Resassembling Traction motor 3-11
71 Resassembly Sequence 3-11
8 Removing Pump Motor 3-12
81 Suggestions for Removal3-12
9 Disassembing Pump Motor 3-14
91 Disassembly Sequence 3-14
10 Inspecting Pump Motor 3-15
101 Inspecting Rotor3-15
102 Inspecting Motor 3-15
103 Inspection of insulation 3-15
11 Resassembling Pump motor3-16
111 Resassembly Sequence 3-16
12 Tightening of High-power Cable Terminals 3-17
13 Removing EPS Motor 3-18
131 Suggestions for Removal3-18
14 Disassembling EPS Motor3-18
15 Inspecting EPS Motor 3-20
151 Inspecting Armature 3-20
152 Inspecting Motor 3-22
153 Inspecting Oil Seal and Permanent Magnet 3-23
16 Inspecting EPS Motor 3-24
161 Brush 3-24
17 Troubleshooting 3-25
TABLE OF CONTENTS
TOC-5
Chapter 4 HOW TO READ CIRCUIT DIAGRAMS
1 Description of Circuit Diagrams4-1
11 Schematic diagram4-1
12 Connector Diagrams 4-1
2 How to Read Circuit Diagrams 4-2
21 Symbols 4-3
22 Sheet Symbol 4-6
23 Connecting Lines 4-7
24 Equipment 4-8
25 Relay Contactor and Coil4-9
26 Connectors 4-9
27 Indication of Connecting Line 4-10
28 Indication of GND (Earth)4-10
29 Indication of Another Specification 4-11
3 How to Read Connector Diagrams

MITSUBISHI FORKLIFT FB13PNT 15PNT 16CPNT 18CPNT 16PNT 18PNT 20PNT SERVICE MANUAL – PDF DOWNLOAD:

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