Mitsubishi Forklift FG15K FG18K FG20K FG20K-HO FG25K FG25K-HO FG30K FG35K FD20K FD25K FD30K FD35K Service Manual PDF

Description

Mitsubishi Forklift Truck FG15K FG18K FG20K FG20K-HO FG25K FG25K-HO FG30K FG35K FD20K FD25K FD30K FD35K Service Manual P.No.99719-72130 – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift Truck FG15K FG18K FG20K FG20K-HO FG25K FG25K-HO FG30K FG35K FD20K FD25K FD30K FD35K Service Manual P.No.99719-72130 – PDF DOWNLOAD

Language : English
Pages : 539
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Mitsubishi Forklift Truck FG15K FG18K FG20K FG20K-HO FG25K FG25K-HO FG30K FG35K FD20K FD25K FD30K FD35K Service Manual P.No.99719-72130 – PDF DOWNLOAD

• Chassis, Mast & Options
  FG15K AF31A-50001-up, AF31B-50001-up
  FG18K AF31A-50001-up, AF31B-50001-up
  FG20K AF17B-10001-up, AF17C-10001-up
  FG20K-HO AF17B-95001-up, AF17C-95001-up
  FG25K AF17B-10001-up, AF17C-10001-up
  FG25K-HO AF17B-95001-up, AF17C-95001-up
  FG30K AF13D-35001-up, AF13E-30001-up
  FG35K AF13D-55001-up, AF13E-50001-up
  FD20K AF18B-05001-up
  FD25K AF18B-05001-up
  FD30K AF14C-35001-up
  FD35K AF14C-55001-up

GROUP INDEX
GENERAL INFORMATION
COOLING SYSTEM
ELECTRICAL SYSTEM
POWER TRAIN
POWERSHIFT TRANSMISSION
FRONT AXLE AND
REDUCTION DIFFERENTIAL
REAR AXLE
BRAKE SYSTEM
STEERING SYSTEM
HYDRAULIC SYSTEM
MAST AND FORKS
LP-GAS SYSTEM
Fan belt removal, Fan belt inspection, Fan belt adjustment
Console box, Combination meter, Starter switch (with anti-restart lock),
Lighting switch, Fuse box, Spare terminals, Battery maintenance, Light
bulb specifications, Electrical system schematics
Engine and transmission
Hydraulic circuit, Control, Transmission assembly, Pump assembly,
Control valve, Testing hydraulic pressure, Adjusting inching pedal, Testing
clutch valve, 10-m (33-ft) Start acceleration test
Front wheels, Front axle and reduction differential, Tooth contact patterns
and adjustment
Rear axle, Steering cylinder, Rear wheels, Rear axle, Steering cylinder,
Minimum turning radius adjustment
Automatic adjusting device, Brake pedal and assembly, Master cylinder,
Wheel brakes, Wheel cylinders, Brake pedal adjustment, Bleeding air out
of the brake fluid line, Brake test
Vehicle exterior, Models, Serial number locations,
Dimensions, Technical data
Steering system, Steering control valve, Tilt steering assembly
Hydraulic line, Hydraulic tank, Hydraulic pump, Control valve, Lift and
tilt cylinders, Flow regulator valve, Down safety valve
Simplex mast, Duplex mast, Triplex mast
Structure and function, Operating instructions, Troubleshooting
SERVICE DATA
Tightening torques for standard bolts and nuts, Periodic replacement parts,
Fuel and lubricant specifications, Recommended brands of lubricants,
Refill capacities (approximate)

DESCRIPTION:

Mitsubishi Forklift Truck FG15K FG18K FG20K FG20K-HO FG25K FG25K-HO FG30K FG35K FD20K FD25K FD30K FD35K Service Manual P.No.99719-72130 – PDF DOWNLOAD

• Chassis, Mast & Options
  FG15K AF31A-50001-up, AF31B-50001-up
  FG18K AF31A-50001-up, AF31B-50001-up
  FG20K AF17B-10001-up, AF17C-10001-up
  FG20K-HO AF17B-95001-up, AF17C-95001-up
  FG25K AF17B-10001-up, AF17C-10001-up
  FG25K-HO AF17B-95001-up, AF17C-95001-up
  FG30K AF13D-35001-up, AF13E-30001-up
  FG35K AF13D-55001-up, AF13E-50001-up
  FD20K AF18B-05001-up
  FD25K AF18B-05001-up
  FD30K AF14C-35001-up
  FD35K AF14C-55001-up

FOREWORD:

• This service manual is a guide to servicing of Mitsubishi Forklift Trucks for 1.5 thru 3.5 ton classes. The instructions are grouped by systems to serve the convenience of your ready reference.
• Long productive life of your forklift trucks depends to a great extent on correct servicing — the servicing consistent with what you will learn from this service manual. Read the respective sections of this manual carefully and familiarize yourself with the components you will work on before attempting to start a test, repair or rebuild job.
• The descriptions, illustrations and specifications contained in this manual are of the trucks of serial numbers in effect at the time it was approved for printing. Mitsubishi reserves the right to change specifications or design without notice and without incurring obligation
• The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. A knowledge of the system and/or components is important before the removal or disassembly of any component.

SAFETY:

• Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components.
• Following is a list of basic precautions that should always be observed.
• 1. Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
• 2. Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when pounding on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
• 3. Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.

G.B 28/01/25