Mitsubishi Forklift FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K Service Manual

Description

Mitsubishi Forklift FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K Service Manual – PDF DOWNLOAD

DESCRIPTION:

Mitsubishi Forklift FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K Chassis, Mast & Options Service Manual – PDF DOWNLOAD

For use with S6S and TB45 Engine Service Manual.

Pub.No : 99739-16130

FG40K F29C-00011-up
FG40KL F29C-50001-up
FG45K F29C-80001-up
FG50K F33B-50001-up
FD40K F19C-00011-up
FD40KL F19C-50001-up
FD45K F19C-80001-up
FD50K F28B-50001-up

FOREWORD:

This service manual is a guide for servicing Mitsubishi forklift trucks. For your convenience the instructions are grouped by systems as a ready reference. The long productive life of your forklift truck(s) depends on regular and proper servicing. Servicing consistent with what you will learn by reading this service manual. Read the respective sections of this manual carefully and familiarize yourself with all of the components before attemting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual are for trucks with serial numbers in effect at the time of printing. Mitsubishi Forklift Trucks reserves the right to change specifications or design without notice and without incurring obligation. The trucks listed in this manual are powered by TB45 gasoline engines or S6S diesel engines. For engine servicing, please refer to the applicable engine service manual.

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

TABLE OF CONTENTS:

Mitsubishi Forklift FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K Service Manual – PDF DOWNLOAD

GENERAL INFORMATION
Model View, Truck Models Covered, Serial Number Locations,
Chassis and Mast Model Identification, Dimensions, Technical Data
COOLING SYSTEM
Structure, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Structure and Functions, Major Electrical Components, Lamp Bulb
Specifications, Battery Maintenance, Disassembly and Reassembly,
Troubleshooting, Electrical Schematic
POWER TRAIN
Removal and Installation
CLUTCHES
Dry Type Clutch, Wet Type Clutch, Pressure Plate Assembly, Clutch Booster,
Clutch Master Cylinder, Clutch Release Cylinder, Adjustment,
Troubleshooting, Service Data
MANUAL TRANSMISSION
Structure and Functions, Removal and Installation, Disassembly,
Inspection and Repair, Reassembly, Troubleshooting, Service Data
POWERSHIFT TRANSMISSION
1-Speed Transmission, Automatic 2-Speed Transmission,
Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Axle shafts and Hubs,
Reduction Differential, Troubleshooting, Service Data
REAR AXLE
(SIS) Structure, Removal and Installation, Rear Axle Assembly, Adjustment,
Troubleshooting, Service Data, (FHS) Structure, Removal and Installation, Rear
Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Structures and Functions, Master Cylinder, Wheel Cylinders, Wheel
Brakes, Adjustment and Test, Troubleshooting, Service Data
STEERING SYSTEM
(SIS) Structure and Function, Removal and Installation, Steering Gear, Power
Cylinder, Troubleshooting, Service Data, (FHS) Structure and Functions,
Removal and Installation, Steering Valve, Troubleshooting, Service Data
HYDRAULIC SYSTEM
Structure and Functions, Removal and Installation, Hydraulic Pumps, Control Valve, Lift
Cylinders, Tilt Cylinders, Flow Regulator Valve, Down Safety Valve, Inspection and Adjustment,
Testing, Hydraulic Circuit Diagram, Piping of Hydraulic System, Troubleshooting, Service Data
MASTS AND FORKS
Specifications, Structure, Removal and Installation, Disassembly and
Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Tightening Torque for Standard Bolts and Nuts, Maintenance Schedule,
Parts to be Changed Periodically, Lubrication Instructions, Special Tools
OPTIONS
Radiator Screen Kit, Plate Fin Type Radiator Kit, Elevated Exhaust Kit, Headlamp Kit, Tail Lamp Upper
Relocate Kit , Battery Switch Kit, Extinguisher Kit, Back Mirror Kit, Drawbar Pin, Low Head Guard Kit,
Semi Under Side Guard Kit, Torque Converter Oil Filter Kit, Hydraulic Oil Cooler Kit, Gear Pump Seal Kit

MITSUBISHI FORKLIFT FG40K FD40K FG40KL FD40KL FG45K FD45K FG50K FD50K SERVICE MANUAL:

IMAGES PREVIEW OF THE MANUAL:

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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