Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Service Manual – PDF DOWNLOAD
FILE DETAILS:
Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Service Manual – PDF DOWNLOAD
Format: PDF
Language: English
Brand: Mitsubishi
DESCRIPTION:
Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Chassis Mast Service Manual – PDF DOWNLOAD
Pub. No :99719-70110
For use with the 4G63/4G64 Gasoline Engine Service Manual.
FGC15 FGC18 FGC20 FGC25 FGC30FOREWORD :
This service manual has instructions and procedures for the subject on the front cover. The information, specifications, and illustrations used in this manual are based on information that was current at the time this issue was written. Correct servicing will give these machines a long productive life. Before attempting to start a test, repair or rebuild job, be sure that you have studied the respective sections of this manual, and know all the components you will work on. Safety is not only yom concern but everybody’s concern. Safe working habits cannot be bought or manufactured; they must be learned through the job you do. By learning what CAUTION or WARNING symbol empha sizes, know what is safe – what is not safe. Consult. your foreman, if necessary, for specific instructions on a job, and the safety equipment required.
components is important before the removal or disassembly of any component.
Because of the size of some of the machine components, the serviceman or
mechanic should check the weights noted in this Manual. Use proper lifting procedures when
removing any components.
Following is a list of basic precautions that should always be observed.
1. Read and understand all warning plates and decals on the machine before
operating, lubricating or repairing the product
2. Always wear protective glasses and protective
· shoes when working around machines. In particular, wear protective glasses when
pounding on any pan of the machine or its attachments with a hammer or sledge. Use welders gloves,
hood/ goggles, apron and other protective clothing appropriate to the welding job being
performed. Do not wear loose-fitting or tom clothing. Remove all rings from fmgers when
working on machinery.
3. Do not work on any machine that is supported only by lift jacks or a hoist Always use
blocks or jack stands to suppon the machine before performing any disassembly.
4. Lower d,le forks or other implements to the ground before performing any work
on the machine. If this cannot be done, make sure the forks or other implements are blocked
correctly to prevent them from dropping unexpectedly.
any mud or debris from steps, walkways or work platfotmS before_ using. Always face
machine when using Steps, ladders and walkways. When it is not possible to use the
designed access system, provide ladders, scaffolds, or work platforms to perform safe repair
operations.
6. To avoid back injury, use a hoist when lifting components which weigh 23 kg [SO lb.].or
more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct
capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded
during a lifting operation.
7. To avoid bums, be alert for hot parts on machines which have just been stopped and hot
fluids in lines, tubes and compartments.
8. Be careful when removing cover plates. Gradually back off the last two
bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any
spring or other pressure, before removing the last two bolts or nuts completely.
9. Be careful when removing filler caps, breathers and plugs on the machine Hold a rag over
the cap or plug to prevent being sprayed or splashed by liquids under pressure. 1be danger is
even greater if the machine has just been stopped because fluids can be hot.
10. Always use tools that are in good condition and be sure you understand how to use them
before performing any service work.
11. Reinstall all fasteners with same part number. Do not use a lesser quality fastener if
replacements are necessary. Do not mix metric fasteners with standard nuts and bolts.
12. If possible, make all repairs with the machine parked OD a level, hard surface. Block
machine so it does not roll while working OD or under machine.
TABLE OF CONTENTS:
Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Service Manual – PDF DOWNLOAD
General information | Scope, Truck models covered, Nameplate and serial number locations. Dimensions, Technical data |
Cooling system | |
Electrical system | Console box, Battery, Major electrical components, Lamp bulb specifications, Electrical system schematic |
Power train | |
Powershift transmission | Transmission ,Control valve |
Front axle and reduction | Front wheels, From axle, Reduction differential |
Rear axle | Rear wheels, Rear axle |
Brake system | Master cylinder, Service brakes, Wheel cylinders |
Steering system | Steering gear, Power cylinder |
Hydraulic system | Tank. Pump, Control valve, Lift and tilt cylinders, Flow regulator valve, Down safety valve |
Masts and forks | Simplex mast |
Troubleshooting | |
Service data | Maintenance standards, Maintenance schedule, Periodic replacement pans, Lubrication chart, Special service tools, Inspection guide |
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