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Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Service Manual – PDF DOWNLOAD

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Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Chassis Mast Service Manual – PDF DOWNLOAD

Pub. No : 99719-70110

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Description

Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Service Manual – PDF DOWNLOAD

Size: 35.4 MB
Pages :773
Format: PDF
Language: English
Brand: Mitsubishi

DESCRIPTION:

Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Chassis Mast Service Manual – PDF DOWNLOAD

Pub. No : 99719-70110

FOREWORD:

This service manual has instructions and procedures for the subject on the front cover. The information, specifications, and illustrations used in this manual are based on information that was current at the time this issue was written. Correct servicing will give these machines a long productive life. Before attempting to start a test, repair or rebuild job, be sure that you have studied the respective sections of this manual, and know all the components you will work on. Safety is not only yom concern but everybody’s concern. Safe working habits cannot be bought or manufactured; they must be learned through the job you do. By learning what CAUTION or WARNING symbol empha­ sizes, know what is safe – what is not safe. Consult. your foreman, if necessary, for specific instructions on a job, and the safety equipment required.

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes and compartments, even when idle or off.
(8) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the truck, as fluids is very hot.

TABLE OF CONTENTS:

Mitsubishi Forklift FGC15 FGC18 FGC20 FGC25 FGC30 Trucks Service Manual – PDF DOWNLOAD

General information
Scope, Truck models covered. Nameplate and serial number locations,
Dimensrons. Technical data
Cooling system
Electrical system
Console box, Battery, Major electrical components, Lamp bulb
specifications. Electrical system schematic ‘
Power train
Powershift transmission
Tranmission, Control valve
Front axle and reduction differential
Front wheels. Front axle. Reduction differential
Rear axle
Rear wheels, Rear axle
Brake system
Master cylinder. Service brakes, Wheel cylinders
Steering system
Steering gear. Power cylinder
Hydraulic system
Tank. Pump, Control valve. Lift and tilt cylinders, Flow regulator valve.
Down safety valve
Masts and forks
Simplex mast
Troubleshooting
Service data
Maintenance standards. Maintenance schedule, Periodic replacement
parts, Lubrication chart. Special service tools, Inspection guide

MITSUBISHI FORKLIFT FGC15 FGC18 FGC20 FGC25 FGC30 TRUCKS SERVICE MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

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  • This is the same manual used by the DEALERSHIPS to SERVICE your vehicle.
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