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Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Service Manual – DOWNLOAD

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Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Chassis & Mast Service Manual – PDF DOWNLOAD

For use with 4G63 / 4G64 Engine Service Manual and Liquefied Petroleum Gas Supplements.

Pub.No : 99719-70150

FGC15K AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
FGC18K AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
FGC20K AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
FGC20K HO AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
FGC25K AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
FGC25K HO AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
FGC30K AF83C-00011-up
AF83D-00011-up
AF83E-00011-up

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Description

Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Service Manual – PDF DOWNLOAD

FILE DETAILS:

Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Service Manual – PDF DOWNLOAD

Size: 34.2 MB
Pages :870
Format: PDF
Language: English
Brand: Mitsubishi

DESCRIPTION:

Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Chassis & Mast Service Manual – PDF DOWNLOAD

For use with 4G63 / 4G64 Engine Service Manual and Liquefied Petroleum Gas Supplements.

Pub.No : 99719-70150

FGC15K AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
FGC18K AF81C-00011-up
AF81D-00011-up
AF81E-00011-up
FGC20K AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
FGC20K HO AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
FGC25K AF82C-00011-up
AF82D-00011-up
AF82E-00011-up
FGC25K HO AF82C-90011-up
AF82D-90011-up
AF82E-90011-up
FGC30K AF83C-00011-up
AF83D-00011-up
AF83E-00011-up

FOREWORD:

  • This service manual is a guide to servicing the 1-ton to 3-ton internal combustion cushion models of Mitsubishi Forklift Trucks. The instructions are grouped by systems to serve the convenience of your ready reference. Long productive life of your forklift trucks depends to a great extent on correct servicing – the servicing consistent with what you will learn from this service manual.
  • We hope you read the respective sections of this manual carefully and know all the components you will work on before attempting to start a test, repair or rebuild job. The descriptions, illustrations and specifications contained in this manual were of the trucks of serial numbers in effect at the time it was approved for printing. Mitsubishi reserves the right to change specifications or design without notice and without incurring obligation.

For the items pertaining to the engines, refer to the following service manuals:

• 4G63/4G64 Gasoline Engine Service Manual (Pub. No. 99729-74120) For use with both gasoline and LP Gas engines.
• 4G63/4G64 LP Gas Supplement (Pub. No. 99729-75100) For use with LP Gas units with a “D” in the chassis serial number.
• 4G63/4G64 LP Gas Supplement (Pub. No. 99729-75110) For use with LP Gas units with an “E” in the chassis serial number.

1. Safety :

The proper and safe lubrication and maintenance for these forklift trucks, recommended by Mitsubishi Forklift Trucks, are outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes it important to use caution when performing service work. – Do not operate these trucks unless you have read and understood the instructions in the SERVICE MANUAL. Improper truck operation is dangerous and could result in injury or death. A knowledge of the system and/or components is important before the removal or disassembly of any component. Because of the size of some of the truck components, the serviceman or mechanic should check the weights noted in this Manual. Use proper lifting procedures when removing any components. Following is a list of basic precautions that should always be observed.

(1) Read and understand all warning plates and decals on the truck before operating, lubricating or repairing the product.
(2) Always wear protective glasses and protective shoes when working around trucks. In particular, wear protective glasses when using a hammer or sledge on any part of the truck or its attachments with a hammer or sledge. Use welders gloves, hood/goggles, apron and other protective clothing appropriate to the welding job being performed. Do not wear loose fitting or torn clothing. Remove all rings from fingers when working on machinery.
(3) Do not work on any truck that is supported only by lift jacks or a hoist. Always use blocks or jack stands to support the truck before performing any disassembly.
(4) Lower the forks or other implements to the ground before performing any work on the truck. If this cannot be done, make sure the forks or other implements are blocked correctly to prevent them from dropping unexpectedly. (5) Use steps and grab handles (if applicable) when mounting or dismounting a truck. Clean any mud or debris from steps, walkways or work platforms before using. Always face truck when using steps, ladders and walkways. When it is not possible to use the designed access system, provide ladders, scaffolds, or work platforms to perform safe repair operations.
(6) To avoid back injury, use a hoist when lifting components which weigh 23 kg (51 lb) or more. Make sure all chains, hooks, slings, etc., are in good condition and are of the correct capacity. Be sure hooks are positioned correctly. Lifting eyes are not to be side loaded during a lifting operation. (7) To avoid burns, be alert of the hot sections and hot fluids in lines, tubes and compartments, even when idle or off.
(8) Be careful when removing cover plates. Gradually remove the last two bolts or nuts located at opposite ends of the cover or device and pry cover loose to relieve any springs or other pressures, before removing the last two bolts or nuts completely.
(9) Be careful when removing filler caps, breathers and plugs on the truck. Wrap a cloth around the cap or plug to prevent being sprayed or splashed by liquids under pressure. Be aware that the danger of being sprayed or splashed is ever greater if it is immediately after stopping the truck, as fluids is very hot.

TABLE OF CONTENTS:

Mitsubishi Forklift FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K Service Manual – PDF DOWNLOAD

GENERAL INFORMATION
Vehicle Exterior, Models, Serial Number Locations, Dimensions, Technical Data (Standard Models)
COOLING SYSTEM
Structure and Function, Removal and Installation, Inspection and Adjustment
ELECTRICAL SYSTEM
Console Box – Disassembly and Reassembly, Major Electrical Components, Battery Maintenance, Lamp Bulb Specifications, Troubleshooting, Electrical Schematic
POWER TRAIN
Removal and Installation
POWERSHIFT TRANSMISSION
Structure and Function, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
FRONT AXLE AND REDUCTION DIFFERENTIAL
Structure and Function, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
REAR AXLE
Structure and Function, Removal and Installation, Rear Axle Assembly, Steering Cylinder, Adjustment, Troubleshooting, Service Data
BRAKE SYSTEM
Structure and Functions, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
STEERING SYSTEM
Structure and Functions, Removal and Installation, Streering Gear, Troubleshooting, Service Data
FUEL SYSTEM
Outline of Dual Fuel Type
HYDRAULIC SYSTEM
Hydraulic Tank, Hydraulic Pump, Control Valve, Lift Cylinder, Tilt Cylinder, Structure and Functions, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
MAST AND FORKS
Mast Systems, Structure, Removal and Installation, Disassembly and Reassembly, Inspection and Adjustment, Troubleshooting, Service Data
SERVICE DATA
Maintenance Chart, Tightening Torques for Standard Bolts and Nuts, Planned Replacement Parts, Lubrication Chart, Weight of Major Components, Special Service Tools, Inspection Guide

MITSUBISHI FORKLIFT FGC15K FGC18K FGC20K FGC20K HO FGC25K FGC25K HO FGC30K SERVICE MANUAL – DOWNLOAD:

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