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Mitsubishi Fuso 4P10 Euro 5 Euro V Diesel Engine Shop Manual 00ELT0002

Original price was: $44.95.Current price is: $27.95.

Complete Mitsubishi Fuso 4P10 diesel engine shop manual for Euro 5 / Euro V models (4P10T2, 4P10T4, 4P10T6). Covers overhaul, common rail, BlueTec, DPF, SCR and full electrical diagnostics in a single downloadable PDF.

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Description

File Details

  • Manual type: Diesel Engine Shop Manual
  • Brand: Mitsubishi Fuso
  • Engine series: 4P10 (Euro 5 / Euro V)
  • Document number: Pub.No.00ELT0002
  • Date of publication: July 2011
  • Language: English
  • File format: PDF
  • Page count: Approximately 786 pages

Chapters Covered

  • General (Gr00) — equipment type codes, power train tables, chassis/VIN/engine number locations, jacking, diagnosis codes, standard tightening torques
  • Engine (Gr11) — engine proper, timing system, main bearings, connecting rod and piston, rocker arms and tappets, engine removal and installation (tilt cab and fixed cab), overhauling, timing gear case, timing gear and chain, overhead and cylinder head, flywheel, crankshaft and crankcase
  • Lubrication (Gr12) — lubrication system, oil pump/vacuum unit, oil filter, oil cooler, oil pan, oil strainer, oil pressure measurement
  • Fuel and Engine Control (Gr13) — high-pressure electronic injection system, fuel tank, fuel filter, accelerator pedal, high-pressure fuel pump, common rail, injectors, fuel hose replacement, no-load min/max speed adjustment, fuel system air-bleeding
  • Common Rail System (Gr13E) — electronic control system, diagnosis codes, FUSO Diagnostics service data, actuator tests, coding data, inspection of electrical parts, installed locations, electric circuit diagram
  • Cooling (Gr14) — cooling system, water pump, thermostat, auto tensioner, coolant replacement and cleaning, air bleeding, radiator, pressure cap, surge tank, reservoir tank, cooling fan, belt, damper pulley
  • Intake and Exhaust (Gr15) — air cleaner, turbocharging system, EBS (Exhaust Brake System) valve, air duct, exhaust manifold, turbocharger, intercooler, intake manifold, front pipe
  • Emission Control (Gr17) — EGR system, blowby gas return system, BlueTec system, urea tank, DPF (Diesel Particulate Filter), muffler, SCR (Selective Catalytic Reduction)
  • BlueTec System (Gr17E) — overview, electronic control system

Complete PDF Bookmark Tree

Complete Bookmarks

The complete bookmarks in the “Mitsubishi Fuso 4P10 Euro 5 Euro V Diesel Engine Shop Manual 00ELT0002” are as follows:

COVERp. 1
FOREWORDp. 4
GROUP 00 GENERALp. 6
VEHICLE MODEL CODING SYSTEMp. 7
EQUIPMENT TYPE CODES LISTp. 8
POWER TRAIN TABLEp. 9
HOW TO READ THIS MANUALp. 11
CHASSIS NUMBER, VEHICLE IDENTIFICATION NUMBER, ENGINE NUMBER AND NAME PLATEp. 19
PRECAUTIONS FOR MAINTENANCE OPERATIONp. 21
1. Handling Precautions for Electric Circuitsp. 27
2. Service Precautions for Alternatorsp. 30
3. Intermittent Faultsp. 31
4. Precautions for Arc Weldingp. 32
5. Cautions When Handling DEFp. 33
6. Precautions When Repaintingp. 33
7. Precautions When Handling a Vehicle with DUONIC Systemp. 33
8. Precautions on Cleaning When Servicing the Engine and Transmissionp. 34
JACKING UP THE VEHICLEp. 37
DIAGNOSIS CODESp. 39
1. Diagnosis Codesp. 39
2. Reading and Erasing the Diagnosis Codep. 45
TABLE OF STANDARD TIGHTENING TORQUESp. 49
GROUP 11 ENGINEp. 52
SPECIFICATIONSp. 53
STRUCTURE AND OPERATIONp. 54
1. Engine Properp. 54
2. Timing Systemp. 54
3. Main Bearingp. 56
4. Connecting Rod, Pistonp. 56
5. Rocker Arms, Tappetsp. 58
TROUBLESHOOTINGp. 59
ENGINE REMOVAL AND INSTALLATIONp. 61
ENGINE REMOVAL AND INSTALLATIONp. 65
WORK FOR OVERHAULING ENGINEp. 69
TIMING GEAR CASEp. 97
TIMING GEAR, CHAINp. 103
OVERHEAD, CYLINDER HEADp. 117
PISTON AND CONNECTING RODp. 137
FLYWHEELp. 147
CRANKSHAFT AND CRANKCASEp. 153
GROUP 12 LUBRICATIONp. 166
SPECIFICATIONSp. 167
STRUCTURE AND OPERATIONp. 168
1. Lubrication Systemp. 168
2. Oil Pump/Vacuum Unitp. 169
3. Oil Filterp. 171
4. Oil Coolerp. 171
TROUBLESHOOTINGp. 172
ON-VEHICLE INSPECTION AND ADJUSTMENTp. 173
1. Oil Filter Replacementp. 173
2. Engine Oil Replacementp. 175
3. Inspection of Engine Oil Levelp. 177
4. Inspection of Engine Oil Leaksp. 177
5. Oil Pressure Measurementp. 178
OIL PAN, OIL STRAINERp. 179
OIL PUMP/VACUUM UNITp. 181
OIL FILTER, OIL COOLERp. 183
GROUP 13 FUEL AND ENGINE CONTROLp. 186
SPECIFICATIONSp. 188
STRUCTURE AND OPERATIONp. 189
1. High Pressure Electronic Injection Systemp. 189
TROUBLESHOOTINGp. 197
ON-VEHICLE INSPECTION AND ADJUSTMENTp. 199
1. Inspecting and Adjusting No-load Minimum and Maximum Speedsp. 199
2. Air-bleeding of Fuel Systemp. 200
3. Fuel Filter Replacementp. 200
4. Fuel Hose Replacementp. 203
FUEL TANKp. 205
FUEL FILTERp. 207
ACCELERATOR PEDALp. 211
HIGH PRESSURE FUEL PUMPp. 213
COMMON RAIL, INJECTORp. 217
GROUP 13E COMMON RAIL SYSTEMp. 221
SPECIFICATIONSp. 222
STRUCTURE AND OPERATIONp. 224
1. High Pressure Electronic Injection Systemp. 224
2. Engine Electronic Control Systemp. 226
TROUBLESHOOTINGp. 242
1. Inspections Based on Diagnosis codesp. 242
2. FUSO Diagnostics Service Data (Actual values)p. 570
3. FUSO Diagnostics Actuator Test (Actuations)p. 577
4. ALTERATION AND RESET OF CODING DATA IN ENGINE ELECTRONIC CONTROL UNITp. 579
INSPECTION OF ELECTRICAL PARTSp. 582
INSTALLED LOCATIONS OF PARTSp. 594
ELECTRIC CIRCUIT DIAGRAMp. 630
GROUP 14 COOLINGp. 636
SPECIFICATIONSp. 637
STRUCTURE AND OPERATIONp. 638
1. Cooling Systemp. 638
2. Water Pumpp. 639
3. Thermostatp. 639
TROUBLESHOOTINGp. 640
ON-VEHICLE INSPECTION AND ADJUSTMENTp. 641
1. Inspection of Auto Tensionerp. 641
2. Inspection of Coolant Levelp. 644
3. Inspection for Coolant Leaksp. 644
4. Coolant Replacement and Cleaning of Cooling Systemp. 644
5. Air Bleeding of Cooling Systemp. 648
6. Air/Gas Leakage Testp. 648
7. Inspection of Cracks or Damage of the Beltp. 648
DISCONNECTION AND CONNECTION OF HOSES AND PIPESp. 649
RADIATORp. 659
PRESSURE CAP, SURGE TANKp. 661
RESERVOIR TANKp. 663
COOLING FANp. 665
BELT, WATER PUMP, DAMPER PULLEYp. 669
THERMOSTATp. 675
GROUP 15 INTAKE AND EXHAUSTp. 677
SPECIFICATIONSp. 678
STRUCTURE AND OPERATIONp. 679
1. Air Cleanerp. 679
2. Turbocharging Systemp. 680
3. EBS (Exhaust Brake System) Valvep. 684
TROUBLESHOOTINGp. 685
ON-VEHICLE INSPECTION AND ADJUSTMENTp. 686
1. Exhaust Emission Conditionp. 686
2. Cleaning and Inspection of Air Cleaner Elementp. 686
3. Installation, Looseness, and Damage of Exhaust Pipe and Mufflerp. 688
4. Functions of Mufflerp. 688
AIR DUCT AND AIR CLEANERp. 690
AIR DUCT AND AIR CLEANERp. 700
EXHAUST MANIFOLD, TURBOCHARGERp. 712
INTERCOOLERp. 724
INTAKE MANIFOLDp. 728
FRONT PIPEp. 732
GROUP 17 EMISSION CONTROLp. 734
SPECIFICATIONSp. 735
STRUCTURE AND OPERATIONp. 736
1. EGR (Exhaust Gas Recirculation) Systemp. 736
2. Blowby Gas Return Systemp. 738
3. BlueTec® Systemp. 739
TROUBLESHOOTINGp. 746
ON-VEHICLE INSPECTION AND ADJUSTMENTp. 747
1. Leakage of AdBlue®p. 747
2. Damage and Improper Installation of Urea Linesp. 748
3. Replacement of AdBlue®p. 749
4. Measures to be Taken if Urea Tank is Filled with Incorrect AdBlue® Solutionp. 750
EGR (Exhaust Gas Recirculation) UNITp. 751
BLOWBY GAS RETURN SYSTEMp. 757
UREA TANKp. 759
DPF (Diesel Particulate Filter)p. 761
MUFFLERp. 765
SCR (Selective Catalytic Reduction)p. 769
GROUP 17E BlueTec® SYSTEMp. 776
STRUCTURE AND OPERATIONp. 777
1. Overviewp. 777
2. Electronic Control Systemp. 778

What This Mitsubishi Fuso 4P10 Shop Manual Gives You

This is the same 4P10 workshop manual a Fuso technician relies on in the bay — not a generic engine overview. Every chapter is organised by group number and walks through the actual service routines that keep a 4P10T2, 4P10T4 or 4P10T6 running: specification tables, structure-and-operation diagrams, on-vehicle inspection and adjustment, disassembly and reassembly sequences, tightening torques with unit conversions, and service standards with wear limits.

The engine teardown sections cover the timing chain system (double chain and single chain), main bearings, connecting rod and piston, camshafts, valve guides, valve seats and hydraulic tappets with measured clearances. Overhaul chapters give the full engine removal path for both tilt cab and fixed cab vehicles, plus flywheel, crankshaft and crankcase procedures. The common rail content goes deeper than most — high-pressure fuel pump, common rail, piezo injectors, pressure regulator and the entire engine electronic control system with diagnosis codes, FUSO Diagnostics service data and actuator tests.

Because the 4P10 is a Euro 5 / Euro V unit, the emission control group is a major part of the manual. EGR cooler and actuator, DPF regeneration, urea tank, SCR muffler, AdBlue dosing module and the BlueTec electronic control system all have their own service sections. Cooling, intake and exhaust, and lubrication are all fully covered, and the electrical volume for group 54 supports the sensor, actuator and wiring work the engine management system demands.

Who This Manual Is For

Independent workshops servicing Mitsubishi Fuso Canter and related 4P10-powered trucks, fleet maintenance teams, diesel technicians working on common rail and SCR systems, and owners who want the factory procedure and torque values instead of guesswork. The electrical content — circuit diagrams, connector pinouts, installed-location lists — makes it useful for diagnostics and fault-finding work that generic scan tools alone cannot resolve.

Why A Proper Shop Manual Matters

The 4P10 uses a Bosch CP4.1 high-pressure pump, piezo injectors, a variable geometry turbocharger and a BlueTec SCR system. These components are sensitive to incorrect torque, contaminated fuel and misdiagnosed faults. Using the wrong procedure on the high-pressure fuel circuit or the DPF regeneration cycle can turn a small repair into an expensive one. This manual gives the specified service standards, wear limits, sequence of operations and tightening torques so each job is done once and done correctly.

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Mitsubishi Fuso 4P10 Euro 5 Euro V Diesel Engine Shop Manual 00ELT0002 — PDF page 1 preview
Mitsubishi Fuso 4P10 Euro 5 Euro V Diesel Engine Shop Manual 00ELT0002 — PDF page 54 preview
Mitsubishi Fuso 4P10 Euro 5 Euro V Diesel Engine Shop Manual 00ELT0002 — PDF page 168 preview

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The Mitsubishi Fuso 4P10 Euro 5 / Euro V Diesel Engine Shop Manual is delivered as an instant PDF download after payment. No shipping, no waiting. Open it on any laptop, tablet or smartphone, search the sections you need, and print only the pages for the job in front of you — whether that is a timing chain service, a cylinder head overhaul, a common rail diagnosis or an SCR fault. Files stay accessible for future repairs.

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