Mitsubishi Pajero 2001 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero 2001 Workshop Manual – PDF DOWNLOAD

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Mitsubishi Pajero 2001 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 2042
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

Mitsubishi Pajero 2001 Workshop Manual – PDF DOWNLOAD

00 – GENERAL 1
2001 M/Y 2
HOW TO USE THIS MANUAL 3
HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE 7
TREATMENT BEFORE/AFTER FORDING A STREAM 15
VEHICLE IDENTIFICATION 17
MAJOR SPECIFICATIONS 24
PRECAUTIONS BEFORE SERVICE 30
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 34
SUPPORT LOCATIONS FOR LIFTING AND JACKING 38
STANDARD PART/TIGHTENING-TORQUE TABLE 40
Service Bulletins 41
MSB-00E00-009 42
MSB-00E00-505 45
2001 M/Y SUPPLEMENT 47
OUTLINE OF CHANGES 47
VEHICLE IDENTIFICATION 47
2002 M/Y 49
INSPECTION SERVICE POINTS 49
VEHICLE IDENTIFICATION 49
MAJOR SPECIFICATIONS 52
PRECAUTIONS BEFORE SERVICE 53
Service Bulletins 55
MSB-01E00-010 56
2003 M/Y 58
VEHICLE IDENTIFICATION 59
MAJOR SPECIFICATIONS 62
PRECAUTIONS BEFORE SERVICE 66
11A – ENGINE <6G7> 1
2001 M/Y 69
GENERAL INFORMATION 70
SERVICE SPECIFICATIONS 70
SEALANT 71
SPECIAL TOOLS 71
ON-VEHICLE SERVICE 73
OIL PAN AND OIL SCREEN 80
TIMING BELT 82
CRANKSHAFT OIL SEAL 90
CAMSHAFT OIL SEAL 92
CYLINDER HEAD GASKET 94
ENGINE ASSEMBLY 97
11B – ENGINE <4D5> 1
2001 M/Y 101
GENERAL INFORMATION 102
SERVICE SPECIFICATIONS 103
SEALANTS 103
SPECIAL TOOLS 104
ON-VEHICLE SERVICE 105
OIL PAN AND OIL SCREEN 117
TIMING BELT AND TIMING BELT B 119
CRANKSHAFT OIL SEAL 125
CAMSHAFT AND CAMSHAFT OIL SEAL 127
CYLINDER HEAD GASKET 130
ENGINE ASSEMBLY 134
2002 M/Y 137
GENERAL 138
GENERAL INFORMATION 138
SERVICE SPECIFICATIONS 138
SEALANT 138
SPECIAL TOOLS 139
ON-VEHICLE SERVICE 140
OIL PAN AND OIL SCREEN 141
TIMING BELT AND TIMING BELT B 143
CYLINDER HEAD GASKET 149
11C – ENGINE <4M4> 1
2001 M/Y 155
GENERAL INFORMATION 156
SERVICE SPECIFICATIONS 156
SEALANTS AND ADHESIVES 157
SPECIAL TOOLS 157
ON-VEHICLE SERVICE 159
OIL PAN 168
VACUUM PUMP 170
TIMING CHAIN 171
CRANKSHAFT OIL SEAL 175
CAMSHAFT 177
CYLINDER HEAD GASKET 181
ENGINE ASSEMBLY 187
Service Bulletins 191
MSB-00E11-002 192
MSB-00E11-501 202
MSB-00E11-505 206
MSB-00E11-506 213
12 – ENGINE LUBRICATION 1
2001 M/Y 215
GENERAL INFORMATION 216
SERVICE SPECIFICATIONS 217
SEALANT 217
LUBRICANTS 217
SPECIAL TOOLS 217
ON-VEHICLE SERVICE 218
ENGINE OIL COOLER 223
2002 M/Y 227
GENERAL 227
LUBRICANT 227
13A – GASOLINE DIRECT INJECTION (GDI) 1
2001 M/Y 229
GENERAL INFORMATION 230
SERVICE SPECIFICATIONS 234
SEALANT 234
SPECIAL TOOLS 234
TROUBLESHOOTING <M/T> 236
TROUBLESHOOTING <A/T> 353
ON-VEHICLE SERVICE 446
INJECTOR 461
FUEL PUMP (HIGH PRESSURE) 466
THROTTLE BODY 469
INJECTOR DRIVER 472
ENGINE-ECU<M/T>, ENGINE-A/T-ECU<A/T>, THROTTLE VALVE 473
Service Bulletins 474
MSB-00E13-001 475
2001 M/Y SUPPLEMENT 482
GENERAL 483
GENERAL INFORMATION 483
2002 M/Y 484
GENERAL 485
GENERAL INFORMATION 485
TROUBLESHOOTING 485
ON-VEHICLE SERVICE 489
2003 M/Y 491
GENERAL 491
GENERAL INFORMATION 491
TROUBLESHOOTING 491
13B – DIESEL FUEL <4D5> 1
2001 M/Y 495
GENERAL INFORMATION 496
SERVICE SPECIFICATIONS 496
SPECIAL TOOL 496
ON-VEHICLE SERVICE 496
INJECTION NOZZLE 500
INJECTION PUMP 504
13C – DIESEL FUEL <4M4> 1
2001 M/Y 508
GENERAL INFORMATION 509
SERVICE SPECIFICATIONS 510
SEALANT 510
SPECIAL TOOLS 511
TROUBLESHOOTING 512
ON-VEHICLE SERVICE 549
INJECTION NOZZLE 557
INJECTION PUMP 563
ENGINE-ECU 566
Service Bulletins 568
MSB-00E11-503 569
2002 M/Y 572
GENERAL 573
SERVICE SPECIFICATIONS 573
TROUBLESHOOTING 573
ON-VEHICLE SERVICE 583
INJECTION PUMP 584
2003 M/Y 588
GENERAL 588
INJECTION PUMP 588
13D – FUEL SUPPLY 1
2001 M/Y 591
GENERAL INFORMATION 592
FUEL TANK <6G7> 592
FUEL TANK <4D5, 4M4> 598
FUEL FILTER 603
13E – MITSUBISHI STABILITY CONTROL (MITSUBISHI SC) 1
2001 M/Y SUPPLEMENT 608
GENERAL INFORMATION 609
SERVICE SPECIFICATIONS 611
SPECIAL TOOLS 611
TROUBLESHOOTING 612
ON-VEHICLE SERVICE 625
SC-ECU 626
G SENSOR 627
WHEEL SPEED SENSOR (FR) 627
VEHICLE SPEED SENSOR 627
13E – DIESEL FUEL <4D5-STEP III> 1
2002 M/Y 629
GENERAL 630
GENERAL INFORMATION 630
SERVICE SPECIFICATIONS 632
SEALANT 632
SPECIAL TOOLS 633
TROUBLESHOOTING 634
ON-VEHICLE SERVICE 683
FUEL INJECTION NOZZLE 692
FUEL INJECTION PUMP 692
CRANKSHAFT POSITION SENSOR 694
ENGINE-ECU 694
14 – ENGINE COOLING 1
2001 M/Y 696
GENERAL INFORMATION 697
SERVICE SPECIFICATIONS 697
LUBRICANT 697
SEALANT 697
ON-VEHICLE SERVICE 698
COOLING FAN 701
THERMOSTAT 703
WATER PUMP 706
WATER HOSE AND WATER PIPE 710
RADIATOR 715
2002 M/Y 718
GENERAL 719
WATER HOSE AND WATER PIPE <4D5> 720
WATER HOSE AND WATER PIPE <4M4> 722
2003 M/Y 724
GENERAL 724
SERVICE SPECIFICATION 724
ON-VEHICLE SERVICE 724
15 – INTAKE AND EXHAUST 1
2001 M/Y 726
SERVICE SPECIFICATIONS 727
SEALANT 727
SPECIAL TOOL 727
ON-VEHICLE SERVICE 727
AIR CLEANER 729
INTERCOOLER <4D5, 4M4> 730
INTAKE MANIFOLD <6G7> 731
INTAKE MANIHOLD AND THROTTLE BODY <4M4> 733
EXHAUST MANIFOLD <6G7> 736
INTAKE AND EXHAUST MANIFOLD, TURBOCHARGER <4D5> 737
TURBOCHARGER AND EXHAUST MANIFOLD <4M4> 739
TURBOCHARGER <4D5> 741
TURBOCHARGER <4M4> 744
EXHAUST PIPE AND MAIN MUFFLER <6G7> 746
EXHAUST PIPE AND MAIN MUFFLER <4D5> 748
EXHAUST PIPE AND MAIN MUFFLER <4M4> 750
2002 M/Y 752
GENERAL 753
GENERAL INFORMATION 753
SERVICE SPECIFICATIONS 754
SEALANT 754
ON-VEHICLE SERVICE 755
INTAKE MANIFOLD AND THROTTLE BODY <4M4> 758
INTAKE AND EXHAUST MANIFOLD, THROTTLE BODY AND TURBOCHARGER <4D5> 761
TURBOCHARGER AND EXHAUST MANIFOLD <4M4> 763
EXHAUST PIPE AND MAIN MUFFLER <4D5> 765
2003 M/Y 767
GENERAL 767
INTAKE MANIFOLD AND THROTTLE BODY <4M4> 767
TURBOCHARGER AND EXHAUST MANIFOLD <4M4> 769
16 – ENGINE ELECTRICAL 1
2001 M/Y 771
CHARGING SYSTEM 772
GENERAL INFORMATION 772
SERVICE SPECIFICATIONS 773
SPECIAL TOOL 774
ON-VEHICLE SERVICE 775
ALTERNATOR 783
STARTING SYSTEM 793
GENERAL INFORMATION 793
SERVICE SPECIFICATIONS 794
STARTER MOTOR 794
IGNITION SYSTEM 807
GENERAL INFORMATION 807
SERVICE SPECIFICATIONS 808
SPECIAL TOOL 808
ON-VEHICLE SERVICE 808
IGNITION COIL<6G7> 811
CRANK ANGLE SENSOR<6G7> 812
CAMSHAFT POSITION SENSOR <6G7> 812
DETONATION SENSOR <6G7> 813
GLOW SYSTEM 814
GENERAL INFORMATION 814
SERVICE SPECIFICATIONS 815
ON-VEHICLE SERVICE 815
GLOW PLUG 822
2002 M/Y 823
GLOW SYSTEM <4D5-STEP III> 823
GENERAL 823
17 – ENGINE AND EMISSION CONTROL 1
2001 M/Y 825
ENGINE CONTROL SYSTEM 827
GENERAL INFORMATION 827
SERVICE SPECIFICATIONS 827
ON-VEHICLE SERVICE 827
ACCELERATOR CABLE AND PEDAL 828
AUTO-CRUISE CONTROL SYSTEM 831
GENERAL INFORMATION 831
SPECIAL TOOL 832
TROUBLESHOOTING 833
ON-VEHICLE SERVICE 851
AUTO-CRUISE CONTROL SWITCH 854
EMISSION CONTROL SYSTEM <6G7> 855
GENERAL INFORMATION 855
SERVICE SPECIFICATIONS 856
SPECIAL TOOL 856
VACUUM HOSE 856
CRANKCASE EMISSION CONTROL SYSTEM 858
EVAPORATIVE EMISSION CONTROL SYSTEM 860
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 863
EGR VALVE 866
CANISTER 867
CATALYTIC CONVERTER 868
EMISSION CONTROL SYSTEM <4D5> 869
GENERAL INFORMATION 869
SERVICE SPECIFICATIONS 869
SEALANT 869
SPECIAL TOOL 869
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 870
CHECK AT THE GLOW & EGR CONTROL UNIT 875
EMISSION CONTROL SYSTEM <4M4-VEHICLES WITH 876
GENERAL INFORMATION 876
SERVICE SPECIFICATIONS 876
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 877
CATALYTIC CONVERTER 879
2002 M/Y 881
ENGINE CONTROL SYSTEM 882
GENERAL 882
EMISSION CONTROL SYSTEM <4D5-STEP III> 882
GENERAL 882
GENERAL INFORMATION 882
SERVICE SPECIFICATIONS 882
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 883
EGR VALVE AND EGR COOLER 886
CATALYTIC CONVERTER 888
EMISSION CONTROL SYSTEM <4M4> 889
GENERAL 889
SERVICE SPECIFICATION 889
EXHAUST GAS RECIRCULATION (EGR) SYSTEM 889
EGR VALVE AND EGR COOLER <4M4> 891
2003 M/Y 893
AUTO-CRUISE CONTROL SYSTEM 893
GENERAL 893
TROUBLESHOOTING <4M4> 893
ON-VEHICLE SERVICE <4M4> 894
EMISSION CONTROL SYSTEM <4M4> 895
GENERAL 895
EGR VALVE 895
21 – CLUTCH 1
2001 M/Y 898
GENERAL INFORMATION 899
SERVICE SPECIFICATIONS 899
LUBRICANTS 899
ON-VEHICLE SERVICE 899
CLUTCH PEDAL 901
CLUTCH CONTROL 902
Service Bulletins 906
MSB-02E21-001 907
22 – MANUAL TRANSMISSION 1
2001 M/Y 911
GENERAL INFORMATION 912
LUBRICANTS 912
SEALANTS 912
SPECIAL TOOL 912
TROUBLESHOOTING <SS4 II> 913
ON-VEHICLE SERVICE 916
TRANSMISSION CONTROL <V5MT1> 918
TRANSMISSION CONTROL <V5MT3> 919
TRANSMISSION ASSEMBLY 920
4WD INDICATOR-ECU/TRANSFER-ECU 927
2002 M/Y 929
GENERAL 929
TROUBLESHOOTING <SS4 II> 929
2003 M/Y 931
GENERAL 931
TROUBLESHOOTING <SS4 II> 931
23 – AUTOMATIC TRANSMISSION 1
2001 M/Y 933
SERVICE SPECIFICATIONS 934
LUBRICANTS 934
SPECIAL TOOLS 934
TROUBLESHOOTING <A/T> 935
TROUBLESHOOTING <SS4 II> 1002
TROUBLESHOOTING <SHIFT LOCK AND KEY INTERLOCK 1024
ON-VEHICLE SERVICE 1026
TRANSMISSION CONTROL 1048
SHIFT LOCK AND KEY INTERLOCK MECHANISMS 1052
TRANSMISSION ASSEMBLY 1054
TRANSMISSION OIL COOLER 1059
A/T-ECU 1061
TRANSFER-ECU 1062
Service Bulletins 1063
MSB-01E23-501 1064
MSB-01E23-503 1066
2002 M/Y 1068
GENERAL 1068
SEALANT 1068
SPECIAL TOOL 1068
OIL PAN 1069
2003 M/Y 1071
GENERAL 1071
TROUBLESHOOTING <SS4 II> 1071
25 – PROPELLER SHAFT 1
2001 M/Y 1075
GENERAL INFORMATION 1076
SERVICE SPECIFICATIONS 1076
LUBRICANT 1076
SPECIAL TOOL 1076
PROPELLER SHAFT 1076
2003 M/Y 1085
GENERAL 1085
FRONT PROPELLER SHAFT 1085
26 – FRONT AXLE 1
2001 M/Y 1087
GENERAL INFORMATION 1088
SERVICE SPECIFICATIONS 1090
LUBRICANTS 1090
SEALANTS 1091
SPECIAL TOOLS 1091
ON-VEHICLE SERVICE 1096
HUB AND KNUCKLE ASSEMBLY 1099
DRIVE SHAFT 1102
INNER SHAFT, HOUSING TUBE 1110
FREEWHEEL CLUTCH ASSEMBLY, DIFFERENTIAL CARRIER 1114
FREEWHEEL CLUTCH ASSEMBLY 1117
DIFFERENTIAL CARRIER 1120
SOLENOID VALVE, VACUUM PIPE, VACUUM TANK 1135
FRONT DIFFERENTIAL MOUNT 1137
27 – REAR AXLE 1
2001 M/Y 1140
GENERAL INFORMATION 1141
SERVICE SPECIFICATIONS 1142
LUBRICANTS 1143
SEALANTS 1143
SPECIAL TOOLS 1144
ON-VEHICLE SERVICE 1147
REAR HUB ASSEMBLY 1149
KNUCKLE 1152
DRIVE SHAFT 1153
REAR DIFFERENTIAL LOCK 1159
DIFFERENTIAL CARRIER 1162
Service Bulletins 1180
MSB-01E27-501 1181
31 – WHEEL AND TYRE 1
2001 M/Y 1186
GENERAL INFORMATION 1187
SERVICE SPECIFICATIONS 1187
TROUBLESHOOTING 1188
ON-VEHICLE SERVICE 1192
WHEEL AND TYRE 1192
Service Bulletins 1194
MSB-00E31-001 1195
32 – POWER PLANT MOUNT 1
2001 M/Y 1201
GENERAL INFORMATION 1202
SPECIAL TOOLS 1203
ENGINE MOUNTING 1204
TRANSMISSION MOUNTING 1206
No 1 CROSSMEMBER 1207
33A – FRONT SUSPENSION 1
2001 M/Y 1212
GENERAL INFORMATION 1213
SERVICE SPECIFICATIONS 1214
SPECIAL TOOLS 1214
ON-VEHICLE SERVICE 1215
UPPER ARM ASSEMBLY 1218
SHOCK ABSORBER ASSEMBLY 1221
LOWER ARM ASSEMBLY 1224
STABILIZER BAR 1227
2003 M/Y 1230
GENERAL 1230
GENERAL INFORMATION 1230
34 – REAR SUSPENSION 1
2001 M/Y 1232
GENERAL INFORMATION 1233
SERVICE SPECIFICATIONS 1234
SPECIAL TOOLS 1234
ON-VEHICLE SERVICE 1235
UPPER ARM ASSEMBLY 1237
SHOCK ABSORBER/COIL SPRING/LOWER ARM ASSEMBLY 1240
STABILIZER BAR 1242
TOE CONTROL ARM ASSEMBLY/TOE CONTROL TOWER BAR 1244
TRAILING ARM ASSEMBLY 1247
Service Bulletins 1248
MSB-00E34-501 1249
35A – BASIC BRAKE SYSTEM 1
2001 M/Y 1253
GENERAL INFORMATION 1254
SERVICE SPECIFICATIONS 1256
LUBRICANTS 1257
SPECIAL TOOLS 1257
TROUBLESHOOTING <Vehicles with ABS> 1258
ON-VEHICLE SERVICE 1270
BRAKE PEDAL 1285
HYDRAULIC BRAKE BOOSTER (HBB) <Vehicles with ABS> 1287
HBB BUZZER <Vehicles with ABS> 1291
MASTER CYLINDER AND BRAKE BOOSTER 1292
FRONT DISC BRAKE 1295
REAR DISC BRAKE 1300
LOAD SENSING PROPORTIONING VALVE <Vehicles without ABS> 1305
Service Bulletins 1306
MSB-01E35-002 1307
MSB-01E35-501 1310
2003 M/Y 1313
GENERAL 1314
SPECIAL TOOL 1314
TROUBLESHOOTING <VEHICLES WITH M-ASTC> 1314
ON-VEHICLE SERVICE <VEHICLES WITH M-ASTC> 1325
HYDRAULIC BRAKE BOOSTER (HBB) <VEHICLES WITH M-ASTC> 1326
HBB BUZZER <VEHICLES WITH M-ASTC> 1327
35B – ANTI-SKID BRAKING SYSTEM (ABS) <4WD> 1
2001 M/Y 1329
GENERAL INFORMATION 1330
SERVICE SPECIFICATIONS 1332
LUBRICANT 0
SEALANTS 0
SPECIAL TOOLS 1332
TROUBLESHOOTING 1332
ON-VEHICLE SERVICE 1355
BRAKE PEDAL 0
HYDRAULIC BRAKE BOOSTER (HBB) 0
HBB BUZZER 0
FRONT DISC BRAKE 0
REAR DISC BRAKE 0
ABS-ECU 1360
WHEEL SPEED SENSOR 1361
G SENSOR 1364
2003 M/Y 1365
GENERAL 1366
TROUBLESHOOTING <VEHICLES WITH M-ASTC> 1366
ON-VEHICLE SERVICE <VEHICLES WITH M-ASTC> 1385
35C – MITSUBISHI ACTIVE STABILITY AND TRACTION CONTROL SYSTEM (M-ASTC) 1
2003 M/Y 1388
GENERAL 1389
SERVICE SPECIFICATIONS 1389
SPECIAL TOOLS 1389
TROUBLESHOOTING 1389
ON-VEHICLE SERVICE 1428
M-ASTC-ECU 1429
G AND YAW RATE SENSOR 1431
STEERING WHEEL SENSOR 1432
36 – PARKING BRAKES 1
2001 M/Y 1435
GENERAL INFORMATION 1436
SERVICE SPECIFICATIONS 1436
LUBRICANTS 1436
SEALANT 1437
ON-VEHICLE SERVICE 1437
PARKING BRAKE LEVER 1439
PARKING BRAKE CABLE 1440
PARKING BRAKE DRUM 1441
37A – STEERING 1
2001 M/Y 1444
GENERAL INFORMATION 1445
SERVICE SPECIFICATIONS 1448
LUBRICANTS 1448
SEALANT AND ADHESIVE 1448
SPECIAL TOOLS 1449
ON-VEHICLE SERVICE 1451
STEERING WHEEL AND SHAFT 1456
POWER STEERING GEAR BOX AND LINKAGE 1459
POWER STEERING OIL PUMP 1473
POWER STEERING OIL HOSES 1478
42 – BODY 1
2001 M/Y 1487
HOOD 1489
FENDER 1491
FUEL FILLER DOOR 1492
WINDOW GLASS 1494
ADHESIVE 1494
SPECIAL TOOL 1494
WINDOW REPAIR 1494
WINDSHIELD 1496
QUARTER WINDOW GLASS 1500
BACK DOOR GLASS 1502
DOORS 1504
SERVICE SPECIFICATIONS 1504
SEALANT 1504
SPECIAL TOOLS 1504
TROUBLESHOOTING 1505
ON-VEHICLE SERVICE 1505
DOOR ASSEMBLY 1508
DOOR TRIM AND WATERPROOF FILM 1510
DOOR GLASS AND REGULATOR 1516
DOOR HANDLE AND LATCH 1519
WINDOW GLASS RUNCHANNEL AND DOOR OPENING 1522
BACK DOOR 1525
SERVICE SPECIFICATION 1525
SEALANT 1525
SPECIAL TOOL 1525
TROUBLESHOOTING 1525
ON-VEHICLE SERVICE 1526
BACK DOOR ASSEMBLY 1527
BACK DOOR TRIM AND WATERPROOF FILM 1529
BACK DOOR HANDLE AND LATCH 1530
KEYLESS ENTRY SYSTEM 1531
TROUBLESHOOTING 1531
ON-VEHICLE SERVICE 1531
KEYLESS ENTRY SYSTEM 1532
SUNROOF 1533
SERVICE SPECIFICATION 1533
TROUBLESHOOTING 1533
ON-VEHICLE SERVICE 1533
SUNROOF 1534
Service Bulletins 1541
MSB-01E42-502 1542
2003 M/Y 1545
GENERAL 1545
FENDER 1545
51 – EXTERIOR 1
2001 M/Y 1548
FRONT BUMPER 1550
ADHESIVE 1550
SPECIAL TOOL 1550
FRONT BUMPER 1551
REAR BUMPER 1555
ROOF RAIL 1558
MOULDING 1558
ADHESIVE 1558
SPECIAL TOOL 1558
MOULDING 1559
GARNISH 1563
ADHESIVE 1563
GARNISH 1564
MUDGUARD 1566
ADHESIVE 1566
MUDGUARD 1566
REAR DEFLECTOR 1568
SPECIAL TOOL 1568
REAR DEFLECTOR 1568
SIDE STEP 1569
SIDE STEP 1569
WINDSHIELD WIPER AND WASHER 1570
SERVICE SPECIFICATIONS 1570
TROUBLESHOOTING 1570
WINDSHIELD WIPER AND WASHER 1571
REAR WIPER AND WASHER 1575
REFERENCE VALUE 1575
TROUBLESHOOTING 1575
REAR WIPER AND WASHER 1575
HEADLAMP WASHER 1578
TROUBLESHOOTING 1578
HEADLAMP WASHER 1578
WIPER DEICER 1579
SPECIAL TOOL 1579
WIPER DEICER 1580
MARKS 1582
MARKS 1582
OUTSIDE DOOR MIRROR 1583
SPECIAL TOOL 1583
TROUBLESHOOTING 1583
OUTSIDE DOOR MIRROR 1584
Service Bulletins 1587
MSB-00E51-001 1588
2002 M/Y 1591
GENERAL 1591
OUTSIDE MIRROR 1591
SPECIAL TOOLS 1591
TROUBLESHOOTING 1591
MIRROR CONTROL UNIT 1595
2003 M/Y 1596
GENERAL 1597
FRONT BUMPER 1597
REAR BUMPER 1599
MOULDING 1601
GARNISH 1603
MUDGUARD 1604
SIDE STEP 1605
MARKS 1607
52A – INTERIOR 1
2001 M/Y 1609
SERVICE SPECIFICATIONS 1610
SPECIAL TOOL 1610
INSTRUMENT PANEL <L H DRIVE VEHICLES> 1611
INSTRUMENT PANEL <R H DRIVE VEHICLES> 1615
FLOOR CONSOLE 1619
TRIMS 1620
SUNVISOR HOLDER 1624
FRONT SEAT 1625
REAR/SECOND SEAT 1632
THIRD SEAT 1642
FRONT SEAT BELT 1645
REAR SEAT BELT<SHORT WHEELBASE> 1647
SECOND/THIRD SEAT BELT<LONG WHEELBASE> 1648
Service Bulletins 1650
MSB-01E52-501 1651
2002 M/Y 1654
GENERAL 1654
TRIMS 1654
Service Bulletins 1656
MSB-01E52-501 1657
2003 M/Y 1660
GENERAL 1660
TRIMS 1660
ROOM MIRROR 1661
52B – SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 1
2001 M/Y 1663
GENERAL INFORMATION 1664
SRS SERVICE PRECAUTIONS 1665
SPECIAL TOOLS 1667
TEST EQUIPMENT 1668
TROUBLESHOOTING 1669
SRS MAINTENANCE 1681
POST-COLLISION DIAGNOSIS 1685
INDIVIDUAL COMPONENT SERVICE 1688
WARNING/CAUTION LABELS 1689
FRONT IMPACT SENSORS 1690
SRS AIR BAG CONTROL UNIT (SRS-ECU) 1692
AIR BAG MODULES AND CLOCK SPRING 1694
SIDE IMPACT SENSOR 1703
AIR BAG MODULE DISPOSAL PROCEDURES 1705
2002 M/Y 1715
GENERAL 1716
SRS SERVICE PRECAUTIONS 1717
SPECIAL TOOLS 1719
TROUBLESHOOTING 1720
POST-COLLISION DIAGNOSIS 1724
INDIVIDUAL COMPONENT SERVICE 1725
WARNING/CAUTION LABELS 1725
SEAT BELT WITH PRE-TENSIONER 1726
SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES 1728
2003 M/Y 1733
GENERAL 1734
SPECIAL TOOLS 1734
TEST EQUIPMENT 1734
TROUBLESHOOTING 1735
SRS MAINTENANCE 1739
AIR BAG MODULES AND CLOCK SPRING 1740
AIR BAG MODULE DISPOSAL PROCEDURES 1744
54A – CHASSIS ELECTRICAL 1
2001 M/Y 1748
BATTERY 1750
SERVICE SPECIFICATIONS 1750
ON-VEHICLE SERVICE 1750
IGNITION SWITCH AND IMMOBILIZER<EXCEPT FOR 4D56> 1752
SPECIAL TOOLS 1752
TROUBLESHOOTING 1752
IGNITION SWITCH AND IMMOBILIZER-ECU 1757
IGNITION SWITCH AND IMMOBILIZER<4D56> 1760
SPECIAL TOOLS 1760
TROUBLESHOOTING 1760
IGNITION SWITCH AND IMMOBILIZER-ECU 1765
COMBINATION METER 1769
SERVICE SPECIFICATIONS 1769
SEALANTS 1770
SPECIAL TOOLS 1770
TROUBLESHOOTING 1770
ON-VEHICLE SERVICE 1776
COMBINATION METER 1779
HEADLAMP ASSEMBLY 1782
SERVICE SPECIFICATIONS 1782
SPECIAL TOOLS 1782
TROUBLESHOOTING 1782
ON-VEHICLE SERVICE 1782
HEADLAMP ASSEMBLY 1786
FOG LAMPS 1787
SERVICE SPECIFICATIONS 1787
SPECIAL TOOLS 1787
TROUBLESHOOTING 1787
ON-VEHICLE SERVICE 1787
FOG LAMPS 1790
SIDE TURN-SIGNAL LAMPS 1791
SPECIAL TOOL 1791
SIDE TURN-SIGNAL LAMPS 1792
ROOM LAMP 1792
TROUBLESHOOTING 1792
ON-VEHICLE SERVICE 1792
REAR COMBINATION LAMPS 1793
SPECIAL TOOLS 1793
TROUBLESHOOTING 1793
REAR COMBINATION LAMPS 1793
HIGH-MOUNTED STOP LAMP 1794
COLUMN SWITCH 1794
SPECIAL TOOL 1794
COLUMN SWITCH 1794
HAZARD WARNING LAMP SWITCH 1796
SPECIAL TOOL 1796
HAZARD WARNING LAMP SWITCH 1796
HORN 1797
CIGARETTE LIGHTER 1797
ACCESSORY SOCKET 1797
RHEOSTAT 1798
CLOCK OR CENTER DISPLAY 1799
TROUBLESHOOTING 1799
CLOCK OR CENTER DISPLAY 1813
RADIO/TAPE PLAYER 1814
TROUBLESHOOTING 1814
RADIO AND CD AUTO CHANGER 1827
FRONT SPEAKERS 1828
REAR SPEAKERS 1828
ANTENNA 1829
DEFOGGER 1832
TROUBLESHOOTING <VEHICLE WITH AUTOMATIC AIR CONDITIONER> 1832
ON-VEHICLE SERVICE 1832
DEFOGGER SWITCH <VEHICLE WITH MANUAL AIR CONDITIONER> 1833
SMART WIRING SYSTEM (SWS) 0
RADIATOR (RADIATOR FAN MOTOR) 0
AUTOMATIC TRANSMISSION 0
ANTI-LOCK BRAKE SYSTEM (ABS) 0
DOOR HANDLE LATCH (DOOR LOCK) 0
DOOR GLASS-REGULATOR (POWER WINDOWS) 0
KEYLESS ENTRY SYSTEM 0
WINDSHIELD WIPER/WASHER 0
REAR WIPER/WASHER 0
SRS AIRBAG 0
Service Bulletins 1835
MSB-00E54-506 1836
2002 M/Y 1838
GENERAL 1839
IMMOBILIZER SYSTEM 1842
COMBINATION METER 1842
TROUBLESHOOTING 1842
RV METER 1843
TROUBLESHOOTING 1843
RV METER 1860
GLASS ANTENNA 1861
ANTENNA FEEDER CABLE 1861
Service Bulletins 1862
MSB-01E54-511 1863
2003 M/Y 1866
GENERAL 1867
FOG LAMPS 1867
ON-VEHICLE SERVICE 1867
FOG LAMPS 1869
REAR LAMPS 1870
REAR LAMPS 1870
SIDE STEP ILLUMINATION LAMP 1871
TROUBLESHOOTING 1871
SIDE STEP ILLUMINATION LAMP 1874
SIDE STEP ILLUMINATION ECU 1875
54B – SMART WIRING SYSTEM (SWS) 1
2001 M/Y 1877
GENERAL INFORMATION 1878
SPECIAL TOOLS 1883
TROUBLESHOOTING 1884
ON-VEHICLE SERVICE 1936
2003 M/Y 1937
GENERAL INFORMATION 1937
TROUBLESHOOTING 1938
55A – HEATER, AIR CONDITIONER AND VENTILATION <MANUAL A/C> 7
2001 M/Y 1942
SERVICE SPECIFICATIONS 1943
LUBRICANTS 1943
TROUBLESHOOTING <Front heater, Front A/C> 1944
TROUBLESHOOTING <Rear Heater, Rear Cooler> 1947
ON-VEHICLE SERVICE 1949
FRONT A/C 1963
REAR HEATER AND REAR COOLER 1972
HEAT SWITCH <4M41> 1980
COMPRESSOR 1981
CONDENSER ASSEMBLY AND CONDENSER FAN 1985
REFRIGERANT LINE 1987
ENGINE COOLANT TEMPERATURE SWITCH<4D56> 1991
IDLE-UP SYSTEM <Diesel-powered Vehicles> 1993
DUCTS 1994
VENTILATION 1996
Service Bulletins 1997
MSB-01E55-502 1998
MSB-02E55-001 2001
55B – HEATER, AIR CONDITIONER AND VENTILATION <AUTOMATIC A/C> 7
2001 M/Y 2004
SERVICE SPECIFICATIONS 2005
LUBRICANTS 2005
SPECIAL TOOLS 2006
TROUBLESHOOTING <FRONT A/C> 2006
TROUBLESHOOTING <REAR A/C> 2023
ON-VEHICLE SERVICE 2027
FRONT A/C 2028
PHOTO SENSOR 2033
OUTSIDE AIR TEMPERATURE 2033
REAR A/C 2033
REFRIGERANT LINE <PETROL> 2034
COMPRESSOR <petrol> 2036
Service Bulletins 2040
MSB-02E55-001 2041

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