Nantong Masada Mitsubishi 36t x 28m Hydraulic Deck Crane Finished Plans Hull HT037

Description

File Details

• Manual Type: Finished Plans & Technical Documentation Package
• Brand: Nantong Masada Ship Machinery Co., Ltd. (manufactured under license of Mitsubishi Heavy Industries, Ltd., Japan)
• Model: 36t x 28m (R) Hydraulic Deck Crane
• Ship No.: HT037 / HT038
• Language: English (with Chinese operating procedure sections)
• Page Count: 297
• File Format: PDF
• Specification No.: DR09124522
• Key Drawing Numbers: DSD0113601, DSD0116133, DSD0116900, DSD2100080, DSD2100090, DSD2102470

Chapters Covered

The Nantong Masada-Mitsubishi hydraulic deck crane finished plans package is organized into seven top-level sections, each containing the drawings, specifications, and instruction manuals needed to understand, operate, maintain, and repair the 36t x 28m (R) crane.

• 1. General — Manufacturing specification DR09124522, arrangement of 36t x 28m (R) hydraulic deck crane DSD0113601, pipe diagram DSD0116133, working zone DSD0116900
• 2. Spares & Tools List — Mechanical and hydraulic equipment spares DSD0114221, electrical equipment spares EDC1004793
• 3. Instruction Manual — Operating procedure, hydraulic deck crane instruction, vane type pump instruction, TMK motor manual, AMC motor manual, ABB totally enclosed squirrel cage three-phase induction motor manual, inspection and maintenance, wire rope replacement and limit switch re-adjustment, sheave replacement standard
• 4. Reference Drawings — Mechanical equipment drawings including post arrangement, cab arrangement, hoisting and luffing winch, slewing device, controllers, limit switch, turn table bearing, jib assembly, fittings; hydraulic equipment drawings including pump unit, oil tank, hydraulic pump, hydraulic motor, oil cooler, control valves, counter balance valve blocks, relief valves, solenoid valves, flow control valve unit; electric equipment wiring diagrams and outlines
• 5. Record of Inspection — Safety device operation tests, brake tests, emergency proof tests, no load, rated load, and overload test data
• 6. Recommended Oil Table — Hydraulic oil, gear oil, grease, and flushing oil recommendations by maker
• 7. After Service Net — Worldwide service network contact information

Within the manufacturing specification and instruction manual, the package covers principal particulars and working conditions, construction of hoisting and luffing winches, slewing device, crane body, jib, steel wire rope, operator cabin, hydraulic system, electric equipment, safety devices, crane equipment, spare parts and tools, paint, shop test, scope of supply, drawings and documents to be forwarded, reservation of design change, warranty, operation preparation, operation, after operation, releasing the mechanical brake device, technical description of safety devices and braking devices, electrical circuits, maintenance and inspection of mechanical, electrical, and hydraulic parts, working oil supply and air-vent methods, discharging oil, and troubleshooting for mechanical and electrical parts.

What This Package Provides

This is the complete finished plans set for the Nantong Masada-Mitsubishi 36t x 28m (R) hydraulic deck crane manufactured for Hull HT037. It brings together the manufacturing specification, general arrangement drawing, pipe diagram, working zone definition, spares and tools lists, the full instruction manual, reference drawings for every major mechanical, hydraulic, and electrical assembly, the record of inspection with test data, the recommended oil table, and the after-service network. The hydraulic circuit diagram and component drawings give a technician the full system layout, while the parts lists and assembly drawings support identification and ordering of individual components. The instruction manual sections cover operating procedure, maintenance and inspection intervals, troubleshooting, wire rope replacement, limit switch re-adjustment, and sheave replacement standards. The inclusion of the Parker vane pump manual, Mitsubishi TMK and AMC motor manuals, and ABB motor manual means the hydraulic and electrical drive components are documented alongside the crane itself. The manufacturing specification details the principal particulars for hook use (36/14/5 t) and grab use (28/14/5 t), hoisting speeds, luffing speed, slewing speed, working radius, slewing angle, hydraulic pump unit, hydraulic actuator types, electric motor ratings, electric source, design conditions, classification, and total mass. The safety device section lists hoisting upper and lower limits, collision prevention, luffing upper and lower limits, luffing rest limit, wire rope looseness detectors, oil level float switch, temperature detecting devices, overload prevention, emergency stop, handle off-notch interlock, and hook or grab bucket changeover. The construction section describes the winches, slewing device, crane body, jib, wire rope, and operator cabin in detail. The maintenance and inspection sections provide intervals and procedures for turn table bearing, oil motor, oil pump, wire rope, sheave and sheave bearing, hook, working oil, lubricating oil, jib gooseneck shaft and bearing, and electrical parts. The troubleshooting sections cover hydraulic pump and motor strange noise, hoisting winch winding power drop and hunting, luffing winch failure to lift and free drop, limit switch malfunction, brake release failure, and a wide range of electrical starting and running faults. This Nantong Masada Mitsubishi 36t x 28m hydraulic deck crane finished plans package is the technical reference for anyone responsible for the HT037 crane, from daily operation and scheduled maintenance to major component overhaul and replacement.

Why This Manual Matters

Working on a hydraulic deck crane without the correct specifications and procedures risks damaging the crane, injuring personnel, or causing cargo handling delays. This finished plans package gives you the manufacturer’s own data for the 36t x 28m (R) crane, including the exact hydraulic circuit layout, relief valve settings, counter balance valve settings, working oil quantities, wire rope sizes, limit switch adjustment dimensions, and torque values for critical fasteners. The instruction manual’s operating procedure covers before operation checks, during operation cautions, after operation procedures, and emergency manual brake release for hoisting, luffing, and slewing. The maintenance sections set out inspection intervals in months or operating hours, so you can build a proper maintenance schedule. The wire rope replacement and limit switch re-adjustment procedure is documented step by step, including clutch disengagement, rope connection, and the exact order for re-adjusting the luffing upper limit, luffing lower limit, luffing rest limit, clashing check limit, hoisting upper limit, and hoisting lower limit. The sheave replacement standard gives the wear limit and measuring method. The Parker vane pump manual, TMK motor manual, AMC motor manual, and ABB motor manual each provide their own installation, operation, maintenance, and troubleshooting content. Having all of this in one PDF means you are not hunting through separate documents when a fault occurs. The record of inspection provides baseline test data for safety devices, brake performance, emergency proof, oil tank level limit, watertightness, insulation resistance, and no load, rated load, and overload performance.

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Instant PDF Delivery

The Nantong Masada Mitsubishi 36t x 28m hydraulic deck crane finished plans for Hull HT037 is delivered as an instant PDF download after payment. No shipping, no waiting for a physical copy. You can access it on any device, search across the pages, and print the sections you need for the workshop or the crane cabin. Whether you are commissioning the crane, troubleshooting a hydraulic fault, planning a wire rope change, adjusting limit switches, or ordering spare parts, this document set gives you the manufacturer’s information in a single file.