New Holland B90B B95B B95BLR B95BTC B110B B115B Tier 3 Repair Manual – PDF DOWNLOAD

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New Holland B90B B95B B95BLR B95BTC B110B B115B Tier 3 Repair Manual

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New Holland B90B B95B B95BLR B95BTC B110B B115B Tier 3 Repair Manual 

Format: PDF
Language: English
Pages: 1162
Number: 87643850B
Bookmarks: Yes
Searchable: Yes
Wiring Diagrams: Yes
Hydraulic Diagrams: Yes

DESCRIPTION:

New Holland B90B B95B B95BLR B95BTC B110B B115B Tier 3 Repair Manual 

SAFETY RULES: 

Carefully follow specified repair and maintenance procedures. Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open ips which could get hold into moving parts. We advise to use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc. Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out.

• Never operate the machine or use attachments from a place other than sitting at the operator’s seat. Never carry out any operation on the machine when the engine is running, except when specifically indicated. Stop the engine and ensure that all pressure is relieved from hydraulic systems before removing caps, covers, valves, etc.
• All repair and maintenance operations should be carried out with the greatest care and attention. Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force. Disconnect the batteries and label all controls to warn that the Machine is being serviced.
• Block the machine and all equipment which should be raised. Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable. Brakes are inoperative when they are manually released for maintenance purposes.
• In such cases, the machine should be kept constantly under control using blocks or similar devices. The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity buildup.
• Use exclusively specified towing points for towing the machine. Connect parts carefully. Ensure that foreseen pins and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working under load. To transfer a failed machine, use a trailer or a low loading platform trolley if available.
• To load and unload the machine from the transportation mean, select a flat area providing a firm support to the trailer or truck wheels. Firmly tie the machine to the truck or trailer platform and block wheels as required by the forwarder.
• For electrical heaters, battery-chargers and similar equipment use exclusive auxiliary power supplies with a efficient ground to avoid electrical shock haard. Always use lifting equipment and similar of appropriate capacity to lift or move heavy components. Pay special attention to bystanders.
• Never pour gasoline or diesel oil into open, wide and low containers. Never use gasoline, diesel oil or other flammable liquids as cleaning agents. Use non-flammable non-toxic proprietary solvents.
• Wear protection goggles with side guards when cleaning parts using compressed air. Do not exceed a pressure of 2.1 bar (30 psi), in accordance with local regulations. Do not run the engine in a closed building without proper ventilation.
• Do not smoke, use open flames, cause sparks in the nearby area when filling fuel or handling highly flammable liquids. Do not use flames as light sources when working on a machine or checking for leaks. Move with caution when working under a Machine, and also on or near a Machine.
• Wear proper safety accessories: helmets, goggles and special footwear. During checks which should be carried out with the engine running, ask an assistant to sit at the operator’s seat and keep the service technician under visual control at any moment.
• In case of operations outside the workshop, drive the machine to a flat area and block it. if working on an incline cannot be avoided, first block the Machine carefully. Move it to a flat area as soon as possible with a certain extent of safety. Ruined or plied cables and chains are unreliable. Do not use them for lifting or trailing. Always handle hem wearing gloves of proper thickness.
• Chains should always be safely fastened. Ensure that fastening device is strong enough to hold the load foreseen. No persons should stop near the fastening point, trailing chains or cables. The working area should be always kept CLEAN and DRY. Immediately clean any spillage of water or oil. Do not pile up grease or oil soaked rags, as they constitute a great fire haard. Always place them into a metal container.
• Before starting the Machine or its attachments, check, adjust and block the operator’s seat. Also ensure that there are no persons within the Machine or attachment operating range. Do not keep in your pockets any object which might fall unobserved into the Machine’s inner compartments.

TABLE OF CONTENTS:

New Holland B90B B95B B95BLR B95BTC B110B B115B Tier 3 Repair Manual 

INDEX
SECTION 00 – SAFETY PRECAUTIONS
SECTION 01 – MAINTENANCE
SECTION 02 – TECHNICAL SPECIFICATIONS
1 LOADER BACKHOE MODELS 3
2 IDENTIFICATION OF MAIN COMPONENTS 4
3 TECHNICAL SPECIFICATIONS 5
31 DIESEL ENGINE 5
32 TRANSMISSION 7
33 AXLES 8
34 BRAKES 8
35 STEERING 9
36 HYDRAULIC SYSTEM 9
37 FRONT COUNTERWEIGHT 9
38 NOISE AND VIBRATION LEVELS 10
39 BUCKETS 10
310 TYRES 12
4 DIMENSIONS AND PERFORMANCE 13
41 DIMENSIONS – 2WS – B90B – B95B – B95BLR – B110B 13
42 DIMENSIONS – 2WS – B95BTC 14
43 DIMENSIONS – 4WS – B115B 15
44 LOADER ATTACHMENT PERFORMANCE 16
45 PERFORMANCE OF LOADER ATTACHMENT WITH FORKS 28
46 BACKHOE ATTACHMENT PERFORMANCE 32
5 BACKHOE ATTACHMENT LIFTING CAPACITY 53
6 FLUID AND LUBRICANT CAPACITIES AND SPECIFICATIONS 57
SECTION 17 – TORQUE CONVERTERS
1 POWERSHUTTLE TORQUE CONVERTER 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 4
13 OVERHAUL 4
14 INSPECTION 4
15 DISASSEMBLY AND ASSEMBLY 5
16 STALL TEST 5
17 FAULT FINDING 6
2 POWERSHIFT TORQUE CONVERTER 7
21 DESCRIPTION AND OPERATION 7
22 TECHNICAL SPECIFICATIONS 8
23 OVERHAUL 8
24 INSPECTION 9
25 DISASSEMBLY AND ASSEMBLY 9
26 STALL TEST 11
2
SECTION 21 – TRANSMISSION
1 POWERSHUTTLE TRANSMISSION “TURNER MODEL COM-T4-2025” 3
11 TECHNICAL SPECIFICATIONS 3
12 TIGHTENING TORQUES 5
13 TRANSMISSION CONTROLS 6
14 LUBRICATION 11
15 TRANSMISSION OIL FLOW AND SUPPLY 12
16 TRANSMISSION HYDRAULIC VALVES AND PRESSURE TEST POINTS 18
17 TRANSMISSION POWER FLOW 19
18 TRANSMISSION 2WD COMPONENTS 23
19 TRANSMISSION 4WD COMPONENTS 26
110 TRANSMISSION REMOVAL 31
111 DISASSEMBLY AND ASSEMBLY 32
112 FAULT FINDING 90
113 SPECIAL TOOLS 93
2 POWERSHIFT TRANSMISSION “DANA T16000” 94
21 TECHNICAL SPECIFICATIONS 94
22 TRANSMISSION CONTROLS 95
23 LUBRICATION 105
24 PRESSURE SPECIFICATIONS AND CHECK POINTS 106
25 TRANSMISSION COOLER 108
26 TRANSMISSION HYDRAULIC DIAGRAM 109
27 OPERATION 110
28 POWER FLOWS 117
29 GEAR AND CLUTCH LAY OUT 132
210 TRANSMISSION / ENGINE REMOVAL FROM LOADER 133
211 TRANSMISSION COMPONENTS 138
212 DISASSEMBLY AND ASSEMBLY 156
213 SPECIAL TOOLS 265
214 FAULT FINDING 266
215 FAULT FINDING 268
SECTION 25 – FRONT AXLES
1 FRONT AXLE 2WD “CARRARO” 3
11 TECHNICAL SPECIFICATIONS 3
12 DISASSEMBLY AND ASSEMBLY 6
13 FAULT FINDING 24
2 FRONT AXLE 4WD “CARRARO” 26
21 TECHNICAL SPECIFICATIONS 26
22 DISASSEMBLY AND ASSEMBLY 31
23 FAULT FINDING 77
3 FRONT AXLE 4WS “CARRARO” 80
31 TECHNICAL SPECIFICATIONS 80
32 DISASSEMBLY AND ASSEMBLY 84
33 FAULT FINDING 137
4 SPECIAL TOOLS 140
3
SECTION 27 – REAR AXLE
1 REAR AXLE 2WS 3
11 DESCRIPTION AND OPERATION 3
12 TECHNICAL SPECIFICATIONS 6
13 DISASSEMBLY AND ASSEMBLY 8
14 FAULT FINDING 27
2 REAR AXLE 4WS “CARRARO” 28
21 TECHNICAL SPECIFICATIONS 28
22 DISASSEMBLY AND ASSEMBLY 32
23 FAULT FINDING 81
3 SPECIAL TOOLS 84
SECTION 33 – BRAKE SYSTEM
1 TECHNICAL SPECIFICATIONS 3
2 HAND BRAKE 6
21 HAND BRAKE ADJUSTMENT 7
3 BRAKE MASTER CYLINDERS 8
31 BRAKE RESERVOIR 13
32 BRAKE BLEEDING PROCEDURE 13
SECTION 35 – HYDRAULIC SYSTEM
1 HYDRAULIC DIAGRAMS 3
11 HYDRAULIC DIAGRAM – 2WS MECHANICAL MODELS CENTER PIVOT –
B90B – B95B – B95BLR – B110B 3
12 HYDRAULIC DIAGRAM – 2WS PILOT MODELS CENTER PIVOT – B90B – B95B – B95BLR – B110B 5
13 HYDRAULIC DIAGRAM – 2WS MECHANICAL MODELS CENTER PIVOT – B95BTC 7
14 HYDRAULIC DIAGRAM – 2WS PILOT MODELS CENTER PIVOT – B95BTC 9
15 HYDRAULIC DIAGRAM – 4WS MECHANICAL MODELS CENTER PIVOT – B115B 11
16 HYDRAULIC DIAGRAM – 4WS PILOT MODELS CENTER PIVOT – B115B 13
17 HYDRAULIC DIAGRAM – QUICK COUPLER FOR B95BTC 15
2 HYDRAULIC PUMP 16
21 DESCRIPTION AND OPERATION 16
22 TECHNICAL SPECIFICATIONS 16
23 LOAD SENSING VALVE 19
24 REMOVAL 21
25 COMPONENTS 22
26 DISASSEMBLY AND ASSEMBLY 23
3 CONTROL VALVES 27
31 CONTROL VALVES “HUSCO” (B90B – B95B – B95BLR – B95BTC – B110B
MECHANICAL MODELS) 27
32 CONTROL VALVES “REXROTH” (B115B MECHANICAL MODELS) 64
33 CONTROL VALVES “REXROTH” (B90B – B90BLR – B95BLR – B110B – B115B PILOT MODELS) 80
34 SOLENOID VALVE FOR PILOTING THE BACKHOE CONTROL VALVE
(WITH HYDRAULIC CONTROL) 88
35 ACCUMULATOR “GLIDE RIDE” PARKER 91
36 SYSTEM RELIEF VALVES 94
4 HYDRAULIC SWING SYSTEM 104
41 DESCRIPTION AND OPERATION 104
42 HYDRAULIC OIL FLOW 105
43 PRECISION SWING CONTROL 107
4
5 HYDRAULIC CYLINDERS 110
51 LOADER CYLINDER 111
52 LOADER BUCKET CYLINDER 118
53 4X1 BUCKET CYLINDER 127
54 BACKHOE BOOM CYLINDER 130
55 BACKHOE DIPPER CYLINDER 134
56 BACKHOE BUCKET CYLINDER 138
57 TELESCOPIC CYLINDER 142
58 STABILIZERS CYLINDER 146
59 SWING CYLINDER 150
510 SPECIAL TOOLS 154
6 PILOT HYDRAULIC CONTROL LEVERS 155
61 TECHNICAL SPECIFICATIONS 155
62 DESCRIPTION AND OPERATION 156
63 DISASSEMBLY AND ASSEMBLY 159
64 PILOT HYDRAULIC CONTROL VALVE 162
7 FAULT FINDING 165
71 PRELIMINARY CHECKS 165
72 FAULT FINDING (WITH “HUSCO” CONTROL VALVES) 166
73 FAULT FINDING (WITH “REXROTH” CONTROL VALVES) 171
SECTION 39 – CHASSIS
1 DESCRIPTION AND OPERATION 3
2 REMOVAL AND INSTALLATION COMPONENTS 5
21 COMPONENTS WITHIN THE CHASSIS 5
22 COMPONENTS BELOW THE CHASSIS 6
23 COMPONENTS ATTACHED OUTSIDE THE CHASSIS 8
24 COMPONENTS ATTACHED ABOVE THE CHASSIS 9
25 TIGHTENING TORQUES 11
SECTION 41 – STEERING SYSTEM
1 STEERING SYSTEM 2WS 4
2 STEERING SYSTEM 4WS 7
3 POWER STEERING 12
31 TECHNICAL SPECIFICATIONS 13
32 COMPONENTS 15
33 DISASSEMBLY AND ASSEMBLY 16
34 SPECIAL TOOLS 33
35 FAULT FINDING 33
SECTION 50 – CAB HEATING AND AIR CONDITIONING
1 TECHNICAL SPECIFICATIONS 3
2 CAB HEATING 5
21 DESCRIPTION AND OPERATION 5
3 AIR CONDITIONING 12
31 PRINCIPALS OF AIR CONDITIONING 12
32 SAFETY PRECAUTIONS 17
33 DESCRIPTION AND OPERATION 18
34 FAULT FINDING AND TESTING 27
5
35 FLUSHING THE SYSTEM 45
36 EVACUATING THE SYSTEM 47
37 CHARGING THE SYSTEM 48
38 COMPONENTS OVERHAUL 49
39 COMPRESSOR 54
310 SPECIAL TOOLS 68
SECTION 55 – ELECTRICAL SYSTEM
1 GENERALITIES 3
11 TEMPORARY WIRING HARNESS REPAIR 3
12 FAULT FINDING 4
2 ELECTRICAL DIAGRAMS 5
21 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (B90B) 5
22 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (B90B) 22
23 ELECTRICAL DIAGRAMS – POWERSHUTTLE ROPS (B95B – B110B) 42
24 ELECTRICAL DIAGRAMS – POWERSHUTTLE CAB (B95B – B110B) 56
25 ELECTRICAL DIAGRAMS – POWERSHIFT CAB (B110B) 73
26 ELECTRICAL DIAGRAMS – POWERSHIFT 4WS CAB (B115B) 89
3 CONTROLS AND INSTRUMENTS 106
31 FRONT INSTRUMENT PANEL 106
32 CALIBRATION OF SPEEDOMETER 108
33 SIDE INSTRUMENT PANEL (B90B) 109
34 SIDE INSTRUMENT PANEL (B95B – B110B – B115B) 111
35 SIDE INSTRUMENT CLUSTER (B90B) 113
36 SIDE INSTRUMENT (B95B – B110B – B115B) 115
37 IMMOBILISER SYSTEM 117
4 DIAGNOSTICS DISPLAY (B95B – B110B – B115B) 118
41 SYMBOLS 120
42 SETUP MENU 121
43 PROCEDURE ABOUT SELF TEST 122
44 ON BOARD ERROR CODE RETRIEVAL 123
45 BACKLIGHTING AND DIMMING 124
46 WORK HOURS 125
47 FUNCTIONAL DESCRIPTION 126
48 MAINTENANCE 132
49 WARNING MESSAGES 133
5 STARTING SYSTEM 139
51 DESCRIPTION AND OPERATION 139
52 FAULT FINDING 140
53 STARTER MOTOR 143
6 ALTERNATOR 149
61 TECHNICAL SPECIFICATIONS 149
62 DESCRIPTION AND OPERATION 149
63 COMPONENTS 151
64 REMOVAL 152
65 PRELIMINARY CHECK AND TESTS 153
66 FAULT FINDING 162
6
7 BATTERY 163
71 TECHNICAL SPECIFICATIONS 163
72 DESCRIPTION AND OPERATION 163
73 REMOVAL AND INSTALLATION 164
74 MAINTENANCE 166
75 TESTS 168
76 CONNECTING A BOOSTER BATTERY 170
77 BATTERY MASTER SWITCH 170
8 COMPONENT TESTING 171
81 GENERAL INTRODUCTION 171
82 COMPONENT TESTING 172
83 GROUND POINTS 172
84 KEY-START AND STOP SWITCH 174
85 ALTERNATOR 175
86 TRANSMISSIONS 175
87 PARKING BRAKE SWITCH 179
88 CAB 180
89 4WD SWITCH 185
810 BRAKE PEDAL SWITCHES 185
811 BRAKE OIL LEVEL LAMP 186
812 FRONT WORK LAMP SWITCH – REAR WORK LAMP SWITCH (2) MAIN LIGHT SWITCH 186
813 HAZARD SWITCH 187
814 FLASHER RELÈ 187
815 MULTI FUNCTION SWITCH 188
816 FRONT WIPER MOTOR (1) – REAR WIPER MOTOR (2) 188
817 4WS -STEERING SELECTOR SWITCH 189
818 STEERING CONTROL UNIT 190
819 4WS REAR AXLE STEERING SENSOR 192
820 4WS FRONT AXLE STEERING SENSOR 192
821 STEERING SOLENOID VALVE 193
822 DIFFERENTIAL LOCK SWITCH (1) 194
823 LOADER 195
824 BACKHOE 197
825 REVERSING BUZZER 200
826 FUEL LEVEL INDICATOR 201
SECTION 82 – LOADER
1 LOADER ATTACHMENT CONTROLS 4
2 LOADER BUCKET SELF LEVELING 7
3 LOADER ATTACHMENT SAFETY STRUT 10
4 LOADER BUCKET REMOVAL 13
41 REPLACING BUCKET TEETH 18
5 LOADER ARM REMOVAL 19
51 LOADER ARM REMOVAL (B90B – B95B – B110B) 19
52 LOADER ARM REMOVAL (B95BTC – B115B) 21
7
SECTION 84 – BACKHOE
1 DESCRIPTION AND OPERATION 3
2 BACKHOE ATTACHMENT MECHANICAL CONTROLS 6
3 BACKHOE ATTACHMENT HYDRAULIC CONTROLS 15
4 REMOVAL AND INSTALLATION 17
41 BACKHOE BUCKET REMOVAL 19
5 TELESCOPIC DIPPER (HED) REVISION 24

NEW HOLLAND B90B B95B B95BLR B95BTC B110B B115B TIER 3 REPAIR MANUAL – PDF DOWNLOAD:

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