Nissan Diesel UD3300 Engine & Chassis Service Manual – Complete Workshop PDF (UD1800-UD3300 Series)

Description

File Details

• Manual type: Engine and Chassis Service Manual
• Brand / manufacturer: Nissan Diesel Motor Co., Ltd.
• Primary model: UD3300 (specifications and procedures also cover UD1800, UD2000, UD2300, UD2600 and UD3000)
• Document number: 0212DRD-16136-CND-K3S (D)
• Edition: Sixth revision, December 2002 (first edition March 1998)
• Language: English
• Page count: 1,618
• File format: PDF

Chapters Covered

• General (GE)
• Maintenance and Lubrication (MA)
• Trouble Diagnosis (TD)
• Engine (EN) — disassembly and reassembly, engine proper, cylinder head and valve mechanism, lubrication, cooling, fuel system, intake and exhaust, electrical, MD-TICS electronic control, engine removal and installation
• Chassis (CH) — clutch, transmission, PTO, propeller shaft, differential, rear axle, front axle, suspension, tires and wheels, steering, brakes, cab body, electrical, heater, air conditioner

General Information

The opening chapter lays out vehicle specifications for the FE6TA engine and the full UD1800 through UD3300 chassis range, identification plate and serial number locations, lifting and towing points, general servicing precautions, standard bolt tightening torques, and conversion factors. It also explains the manual’s own conventions — maintenance standards versus service limits, the symbols used for grease, oil, sealing points and replace-on-disassembly parts, and how to read the construction illustrations that carry adjustment values directly on the cutaway drawings.

Maintenance and Lubrication

Periodic maintenance schedules for engine and chassis are laid out by mileage and month intervals, followed by daily driver checks, recommended fuels and lubricants, approximate refill capacities and the full lubrication point chart. Engine maintenance procedures cover valve clearance adjustment, drive belt tension, crank damper inspection, cylinder compression testing, engine oil and filter changes, cooling system flushing and coolant refilling, fuel filter and sedimentor servicing, air cleaner element cleaning, turbocharger cleaning and accelerator linkage checks. Chassis maintenance covers clutch pedal play, clutch fluid, manual and automatic transmission fluid, propeller shaft joints, steering system fluid and bleeding, front and rear wheel bearing preload, tire and wheel inspection, brake fluid, air reservoir draining, brake lining and drum checks, parking brake adjustment and suspension inspection.

Trouble Diagnosis

A dedicated troubleshooting chapter covers warning light functions and then branches into engine and chassis diagnosis. Engine symptoms include black exhaust smoke, white exhaust smoke, decreased power, excessive fuel consumption, noisy operation and poor starting, with each symptom mapped to probable causes across the intake, fuel and engine mechanical systems. Chassis diagnosis walks through clutch drag and slip, transmission noise and hard gear engagement, propeller shaft vibration, rear axle and differential noise, brake performance complaints, steering heaviness and shimmy, and uneven tire wear.

Engine — FE6TA

The engine section is the largest part of the manual. It opens with complete FE6TA specifications — 6,925 cm³ displacement, 108.0 x 126.0 mm bore and stroke, 17.5 compression ratio, direct injection, overhead valve mechanism, dry cylinder liners, forced lubrication, water-cooled cooling and the Bosch TC-MD injection pump with electronic MD-TICS timing control. Engine disassembly and reassembly covers the front, right, left and top of the engine, cylinder head, and engine proper, with tightening torques, special service tools, and construction drawings marked with maintenance standards. Engine proper inspection and repair covers the cylinder block, crankshaft, main bearing shells, cylinder liners, pistons and connecting rods, camshaft, gear train, flywheel, flywheel housing, timing gear case, crank pulley and damper, and V-belts, plus repair and replacement procedures for liners, camshaft bushings, crankshaft grinding, connecting rods, idler gear bushings, oil seals and the rear oil seal. Cylinder head and valve mechanism coverage includes valve guides, valve springs, rocker shaft components, push rods, cam followers, valve bridges, bridge guides, valve insert replacement, lapping and nozzle tube replacement. The lubrication chapter details the oil pump, oil cooler, oil filter and oil jets with clearances and relief valve settings. Cooling covers the water pump, thermostat, radiator, coolant reservoir and fan clutch. Fuel system coverage includes the injection pump assembly, governor, feed pump and priming pump, nozzle and nozzle holder, fuel filter, sedimentor, engine control system, fuel tank, and the complete MD-TICS electronic injection control system for both Type I (to 2000 model year) and Type II (2001 onward), including self-diagnosis, trouble codes, back-up operations and wiring diagrams. Intake and exhaust covers the air cleaner, turbocharger (GT35), exhaust system and exhaust brake. Electrical covers the starting motor and alternator. Engine removal and installation procedures close out the engine section.

Chassis — Driveline

Clutch coverage includes the CL740 and CL810 air-servo clutch units with service data, disassembly, inspection, reassembly, installation and adjustment, plus the clutch booster, clutch master cylinder and clutch pedal. Transmission coverage handles the MLS61B, MPS62T and MLS62B manual gearboxes — construction, disassembly, inspection, reassembly and installation — along with the PTO (Type I and Type II) and the transmission control linkage with cable adjustment dimensions. Propeller shaft coverage details the PS860 and PS420 units, including universal joints, center bearings, spline play, runout limits and reassembly end play selection. Differential coverage handles the SRHF-3, SRHH-2 and SRHL-1 hypoid units with disassembly, inspection, reassembly, preload adjustment, gear contact pattern adjustment and installation.

Chassis — Axles and Suspension

Rear axle coverage spans the RS55, RS75, RS90 and RS1A full-floating axles with hub bearing preload procedures, oil seal and bearing replacement, and suspension disassembly, inspection and reassembly. Front axle coverage spans the FA35, FA40 and FA50 I-beam reverse-Elliot axles with kingpin bushing replacement, hub bearing preload, tie-rod assembly inspection, wheel alignment measurement and adjustment, and maximum steering angle adjustment. Suspension coverage includes leaf spring repair, bushing replacement, U-bolt torque and stabilizer service for the FA40.

Chassis — Brakes and Steering

Brake proper coverage handles the BHS32, BLT32, BHS37, BLT37, BHS40, BLT40, BAL41 and BPL41 wheel brake units with construction, disassembly, inspection, repair and adjustment. Brake unit coverage includes both the air-over-hydraulic (AOH) system for UD1800 through UD3000 and the full air brake system for UD3300 — brake valve, air booster, air pressure governor, air dryer, parking brake valve, quick release valve, double check valve, protection valve, spring brake chamber, relay valve and nylon tubing with connectors. Parking brake coverage includes the CB52, CB41 and CB42 driveline parking brakes. ABS coverage for UD3300 includes system description, self-diagnosis, trouble code tables, component inspection, sensor gap adjustment, piping and wiring diagrams. Steering coverage includes the PMU-1488, PSI-Y100-46, PSI-Y100-80 and 443-02073 integral power steering gear boxes, the hydraulic pump, steering column, steering linkage and dust cover replacement.

Chassis — Cab, Electrical and Climate

Cab body coverage includes cab removal and installation, door disassembly and reassembly, cab mounting, glass replacement, mirror adjustment and instrument panel removal. Electrical coverage opens with how to read the wiring diagrams, connector illustrations, battery and circuit protector details, harness layouts, electrical unit locations, earth points, starting system, meter cluster, warning system, lighting system, switch system, accessory system, and then a full set of wiring diagrams covering power supply, starting, engine air heater, charging, fuel gauge, tachometer, warning lights, headlights, interior light, turn signal and hazard, tail and stop, back-up light, exhaust brake, PTO, cigarette lighter, radio, horn, wiper, power window and power door lock. Heater and air conditioner chapters cover control operation, airflow, diagnosis and component service.

What This Manual Lets You Do

This is not a lightweight owner’s booklet. It is the full engine and chassis service manual for the UD3300 medium truck, and the specification tables reach across the UD1800 through UD3300 range, so it supports work on the wider family of vehicles that share these systems. With 1,618 pages behind it, the manual gives you the tightening torques, maintenance standards, service limits, adjustment values and construction drawings you need to tear down and rebuild the FE6TA engine, service the clutch and gearbox, set up a differential, adjust wheel bearings and brakes, and diagnose electrical faults using the wiring diagrams.

For a workshop, that means you can plan a job properly instead of guessing. You can look up the correct valve clearance before you touch the rocker cover, check the crankshaft end play before you refit the flywheel, or confirm the brake chamber push rod stroke before you sign the vehicle out. The MD-TICS diagnostic section gives you trouble code tables and back-up operation details, the ABS section gives you sensor gap procedures and wiring checks, and the troubleshooting chapter gives you a structured path from symptom to cause. For an owner-operator or a small fleet, it means you can carry out routine maintenance with the correct fluid capacities, belt tensions and torque figures, and understand what the workshop is doing when a bigger repair comes up.

IMAGES PREVIEW

Delivery is instant. The PDF is available for download immediately after payment — no shipping, no waiting for a disc, no customs. You can open it on a laptop, tablet or phone in the workshop, print the pages you need for a specific job, and keep the rest on file. The file is the complete 1,618-page manual, not an extract or a sample. If you work on a UD3300 or any of the UD1800 through UD3300 models covered by the specification tables, this is the reference you want within reach.