Panasonic YA-1QMR8 / YA-1RMR8 Robot Manipulator Service Manual (TA-1600) PDF
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Factory service manual for **Panasonic YA-1QMR8 (TAWERS) and YA-1RMR8 (G2/G3) robot manipulators covering safety, inner harness wiring, connector pin numbers/signal names, motor replacement (all axes + wire feeder), reduction gear replacement with grease points, timing belt/pulley, resolver battery replacement, brake release, mechanical stopper replacement, and assembly drawings.
Description
Panasonic YA-1QMR8 / YA-1RMR8 Robot Manipulator Service Manual (TA-1600) PDF DOWNLOAD
Description
This is the official Robot Manipulators Service Manual (SM0804071E10) for YA-1QMR8* (TAWERS type) and YA-1RMR8* (G2/G3 controller type) manipulators, including model families **TA-1QMR8_00/01/02 and **TA-1RMR8_00/01/02 (TA-1600 / TA-1800 / TA-1900 variants).
If you need accurate internal harness routing, connector pinouts, axis motor swap steps, reduction gear servicing/greasing, and mechanical assembly drawings, this manual is built for maintenance technicians and integrators—not generic summaries.
🧩 Table of Contents (Neatly Organized)
1) Safety
Prior to maintenance work
Environmental preparation
Safe operation
End of maintenance work
2) Inner Wiring / Harnesses
Harness wiring inside the manipulator (TW, lamp, swiveling, OPT, relays, split harness)
Wiring between connecting connectors
Pin numbers & signal names of each connecting connector, including:
B-Molex connector (58719-0010)
A-Molex connector (58691-0010)
Optional C-Cannon plug / OPT harness 2 (AWC32810)
Resolver I/F card connectors (ZUEP5764* series)
Brake card connectors (ZUEP5790 / ZUEP57600)
OT connector, lamp harness connector (UL), OPT conversion harness
3) Motor Replacement
Motor/resolver card locations (TAWERS type + TA series)
Encoder reset after motor replacement + origin adjustment notes
Standard tightening torques
Axis motor replacement procedures:
RT / UA / FA / RW / BW / TW
Wire feed motor (TAWERS)
4) Reduction Gear Replacement & Grease Supply
Grease supply points for RV & harmonic reduction gears
Grease specs / quantities + applied surface photos
Axis-by-axis grease ports and resupply guidance
RT/UA/FA RV gear replacement; RW/BW/TW harmonic gear replacement
5) Timing Belt & Pulley
BW axis timing belt and pulley replacement
6) Resolver Battery Replacement
Location + replacement on manipulator side and controller side
7) Brake Release
All-axes brake release methods (1) and (2)
8) RT Axis Mechanical Stopper
Mechanical stopper change procedure
9) Assembly Drawings
RT/UA axes (YA-1_MR81 / YA-1_MR82)
FA/RW axes; BW/TW axes
Wire feeder + feed unit + motor unit (TAWERS)
Cable (YT-CAT352T13) + limit switch assembly (AEB31006)
📌 File Details
| Item | Details |
|---|---|
| Manual Name | Service Manual – Robot Manipulators (SM0804071E10) |
| Models Covered | YA-1QMR8*** (TAWERS), YA-1RMR8*** (G2/G3) + TA-1600/1800/1900 groups |
| Year / Date | Manual info current as of May 2015 |
| Manual PDF Quality | Clear service manual pages with diagrams, harness maps, and pinout tables |
| Pages | 126 pages |
Get the exact connector pinouts, harness routing, torque specs, and step-by-step replacement procedures you need to service your robot correctly—download instantly and get maintenance done with confidence.
