Perkins 1104 Series Troubleshooting Workshop Manual
File Details:
Perkins 1104 Series Troubleshooting Workshop Manual
Language : English
Pages : 220
Size : 1.53 MB
Downloadable : Yes
Format : PDF
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Table Of Contents:
Perkins 1104 Series Troubleshooting Workshop Manual
3
Table of Contents
Table of Contents
Troubleshooting Section
Electronic Troubleshooting
System Overview ……………………………………………. 5
Glossary ……………………………………………………….. 9
Electronic Service Tools …………………………………. 12
Diagnostic Codes ………………………………………….. 13
Indicator Lamps ……………………………………………. 15
Replacing the ECM ……………………………………….. 18
Self-Diagnostics ……………………………………………. 19
Sensors and Electrical Connectors ………………….. 20
Engine Wiring Information ……………………………… 26
Programming Parameters
Programming Parameters ………………………………. 30
Factory Passwords ………………………………………… 30
Flash Programming ………………………………………. 30
System Configuration Parameters
System Configuration Parameters …………………… 32
Troubleshooting without a Diagnostic Code
Alternator Noise (Noisy Operation) ………………….. 33
Alternator Will Not Charge (Charging Problem) …. 33
Battery ………………………………………………………… 33
Can Not Reach Top Engine RPM ……………………. 34
Coolant in Engine Oil …………………………………….. 36
Coolant Temperature Is Too High ……………………. 37
ECM Will Not Accept Factory Passwords …………. 38
ECM Will Not Communicate with Other Systems or
Display Modules ………………………………………….. 38
Electronic Service Tool Will Not Communicate with
ECM ………………………………………………………….. 38
Engine Cranks but Will Not Start …………………….. 39
Engine Has Early Wear …………………………………. 41
Engine Misfires, Runs Rough or Is Unstable …….. 41
Engine Oil in Cooling System …………………………. 43
Engine Speed Does Not Change …………………….. 44
Engine Stalls at Low RPM ……………………………… 45
Engine Vibration …………………………………………… 45
Engine Will Not Crank ……………………………………. 47
Excessive Black Smoke …………………………………. 48
Excessive Engine Oil Consumption …………………. 49
Excessive Valve Lash ……………………………………. 50
Excessive White Smoke ………………………………… 51
Intake Air Temperature Is Too High ………………….. 52
Intermittent Engine Shutdown …………………………. 53
Intermittent Low Power or Power Cutout …………… 54
Low Engine Oil Pressure ……………………………….. 56
Low Power/Poor or No Response to Throttle …….. 57
Mechanical Noise (Knock) in Engine ……………….. 59
Noise Coming from Cylinder …………………………… 59
Poor Acceleration or Response ………………………. 60
Troubleshooting with a Diagnostic Code
CID 0041 FMI 03 8v Sensor Power Supply, Voltage
More Than Normal ………………………………………. 62
CID 0041 FMI 04 8v Sensor Power Supply, Voltage
Less Than Normal ……………………………………….. 62
CID 0091 FMI 02 Throttle Demand Sensor Erratic Or
Intermittent …………………………………………………. 62
CID 0091 FMI 03 Throttle Demand Sensor Open
Circuit Or Shorted High ………………………………… 63
CID 0091 FMI 04 Throttle Demand Sensor Shorted
Low …………………………………………………………… 63
CID 0091 FMI 08 Throttle Demand Sensor Abnormal
Signal ………………………………………………………… 64
CID 0091 FMI 12 Throttle Demand Sensor Out Of
Calibration ………………………………………………….. 64
CID 0100 FMI 03 Engine Oil Pressure Sensor Open
Circuit Or Shorted High ………………………………… 64
CID 0100 FMI 04 Engine Oil Pressure Sensor
Shorted Low ……………………………………………….. 65
CID 0100 FMI 10 Engine Oil Pressure Sensor, Power
Supply Open Circuit …………………………………….. 65
CID 0102 FMI 03 Intake Manifold Pressure Sensor,
Open Circuit Or Shorted High ……………………….. 66
CID 0102 FMI 04 Intake Manifold Pressure Sensor
Shorted Low ……………………………………………….. 66
CID 0102 FMI 10 Intake Manifold Pressure Sensor
Power Supply Open Circuit …………………………… 67
CID 0105 FMI 03 Intake Manifold Temperature
Sensor Open Circuit Or Shorted High ……………. 67
CID 0105 FMI 04 Intake Manifold Temperature
Sensor Shorted Low ……………………………………. 67
CID 0110 FMI 03 Engine Coolant Temperature
Sensor Open Circuit Or Shorted High ……………. 68
CID 0110 FMI 04 Engine Coolant Temperature
Sensor Shorted Low ……………………………………. 68
CID 0174 FMI 02 Fuel Temperature Sensor Erratic,
Intermittent …………………………………………………. 69
CID 0247 FMI 09 J1939 Datalink, Abnormal
Update ………………………………………………………. 69
CID 0253 FMI 02 Incorrect ECM Software ……….. 69
CID 0262 FMI 03 5v Sensor Power Supply, Voltage
More Than Normal ………………………………………. 70
CID 0262 FMI 04 5v Sensor Power Supply, Voltage
Less Than Normal ……………………………………….. 70
CID 0266 FMI 02 Incorrect Crank-without-inject
inputs ………………………………………………………… 71
CID 0320 FMI 02 Speed And Timing Sensor
Intermittent Loss Of Signal ……………………………. 71
CID 0320 FMI 11 Speed And Timing Sensor Loss Of
Signal ………………………………………………………… 71
CID 0342 FMI 02 Speed And Timing Sensor No.2
Intermittent Signal ……………………………………….. 72
CID 0774 FMI 02 Throttle Demand Sensor No.2
Erratic Or Intermittent …………………………………… 72
CID 0774 FMI 03 Throttle Demand Sensor No.2
Open Circuit Or Shorted High ……………………….. 73
CID 0774 FMI 04 Throttle Demand Sensor No.2
Shorted Low ……………………………………………….. 73
CID 0774 FMI 08 Throttle Demand Sensor No.2
Abnormal Signal ………………………………………….. 73
CID 0774 FMI 12 Throttle Demand Sensor No.2 Out
Of Calibration ……………………………………………… 74
CID 1627 FMI 03 Fuel Injection Pump Relay Did Not
Turn Off ……………………………………………………… 74
CID 1684 FMI 00 Fuel Injection Pump, Fuel
Temperature More Than Normal ……………………. 74
CID 1684 FMI 02 Fuel Injection Pump, Software
Failure ……………………………………………………….. 75
Description:
Perkins 1104 Series Troubleshooting Workshop Manual
The 1104 models RF, RH, RK and 1106 model VK engines were designed for electronic control.
The engines include an Electronic Control Module (ECM), a fuel injection pump that is electronically controlled, and a collection of engine sensors.
The ECM controls the engine operating parameters through the software within the ECM and the inputs from the various sensors.
The software contains parameters that control the engine operation.
The parameters include all of the operating maps and customer selected parameters.
Please Note:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]