Perkins 1104D Mech Industrial Engine Systems operating Testing and Adjusting Manual
TABLE OF CONTENTS:
Perkins 1104D Mech Industrial Engine Systems operating Testing and Adjusting Manual ]
Systems Operation Section
Engine Design 4
General Information 4
Fuel System 7
Air Inlet and Exhaust System 9
Lubrication System 12
Cooling System 14
Basic Engine 15
Electrical System 15
Testing and Adjusting Section
Fuel System
Fuel System – Inspect 18
Air in Fuel – Test 18
Finding Top Center Position for No 1 Piston 19
Fuel Injection Pump Timing – Check 20
Fuel Injection Pump Timing – Adjust 20
Fuel Quality – Test 20
Fuel System – Prime 20
Fuel System Pressure – Test 21
Air Inlet and Exhaust System
Air Inlet and Exhaust System – Inspect 22
Turbocharger – Inspect 22
Compression – Test 25
Engine Valve Lash – Inspect/Adjust 25
Valve Depth – Inspect 26
Valve Guide – Inspect 27
Lubrication System
Engine Oil Pressure – Test 28
Engine Oil Pump – Inspect 28
Excessive Bearing Wear – Inspect 29
Excessive Engine Oil Consumption – Inspect 29
Increased Engine Oil Temperature – Inspect 30
Cooling System
Cooling System – Check (Overheating) 31
Cooling System – Inspect 32
Cooling System – Test 32
Engine Oil Cooler – Inspect 34
Water Temperature Regulator – Test 34
Basic Engine
Piston Ring Groove – Inspect 36
Connecting Rod – Inspect 36
Connecting Rod Bearings – Inspect 37
Main Bearings – Inspect 37
Cylinder Block – Inspect 37
Cylinder Head – Inspect 38
Piston Height – Inspect 38
Flywheel – Inspect 39
Flywheel Housing – Inspect 40
Gear Group – Inspect 41
Electrical System
Alternator – Test 42
Battery – Test 43
Electric Starting System – Test 43
Glow Plugs – Test 45
V-Belt – Test 46
Index Section
Index 48
DESCRIPTION:
Perkins 1104D Mech Industrial Engine Systems operating Testing and Adjusting Manual
GENERAL INFORMATION:
The engine cylinders are arranged in-line. The engines are controlled by a mechanically governed fuel injection pump. The cylinder head assembly has one inlet valve and one exhaust valve for each cylinder. Each valve has one valve spring. The pistons have two compression rings and an oil control ring. It is important to ensure the correct piston height so that the piston does not contact the cylinder head. The correct piston height also ensures the efficient combustion of fuel.
- The 1104D engine crankshaft has five main journals. End play is controlled by thrust washers that are located on both sides of the center main bearing. The timing case has a hole that corresponds with a hole in the crankshaft. Use an alignment pin to find TC.
- The camshaft gear has a timing hole that corresponds with a timing hole in the timing case. The timing holes ensure that the camshaft and the crankshaft are in time with each other. The crankshaft gear rotates the idler gear. The idler gear rotates the camshaft gear and the fuel injection pump gear. The idler gear for the engine oil pump is rotated by the crankshaft gear. This idler rotates the engine oil pump.
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PLEASE NOTE:
- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.