Perkins 854F-E34T, 854E-E34TA and 854F-E34TA Industrial Engine Troubleshooting Manual – PDF DOWNLOAD

Description

Perkins 854F-E34T, 854E-E34TA and 854F-E34TA Industrial Engine Troubleshooting Manual

TABLE OF CONTENTS:

Perkins 854F-E34T, 854E-E34TA and 854F-E34TA Industrial Engine Troubleshooting Manual 

Troubleshooting Section
Introduction
General Information 4
Welding Precaution 5
Electronic Service Tools5
Electronic System Overview
System Overview 9
Component Location 10
Diesel Particulate Filter Regeneration 19
Engine Monitoring System 19
Diagnostic Capabilities 19
Electrical Connectors 20
Configuration Parameters
Configuration Parameters 21
Diagnostic Trouble Codes
Diagnostic Trouble Codes22
Symptom Troubleshooting
Acceleration Is Poor or Throttle Response Is Poor 31
Alternator Problem (Charging Problem and/or Noisy
Operation) 34
Battery Problem 36
Coolant Contains Oil 37
Coolant Level Is Low 38
Coolant Temperature Is High38
Crankcase Breather Ejects Oil 42
Cylinder Is Noisy 45
Diesel Particulate Filter Active Regeneration
Occurrence Is Excessive47
Diesel Particulate Filter Active Regeneration Was
Interrupted 49
Diesel Particulate Filter Collects Excessive Soot50
Diesel Particulate Filter Has Differential Pressure
Problem53
Diesel Particulate Filter Temperature Is Low56
Engine Cranks but Does Not Start 58
Engine Does Not Crank 63
Engine Has Early Wear65
Engine Has Mechanical Noise (Knock) 67
Engine Misfires, Runs Rough or Is Unstable70
Engine Overspeeds73
Engine Shutdown Occurs Intermittently 74
Engine Stalls at Low RPM75
Engine Top Speed Is Not Obtained 77
Engine Vibration Is Excessive 80
Exhaust Has Excessive Black Smoke 82
Exhaust Has Excessive White Smoke85
Exhaust System Contains Coolant88
Exhaust System Contains Oil 89
Fuel Consumption Is Excessive90
Fuel Contains Water94
Fuel Rail Pressure Problem 95
Fuel Temperature Is High 101
Inlet Air Is Restricted 102
Intake Manifold Air Pressure Is High 103
Intake Manifold Air Pressure Is Low 104
Intake Manifold Air Temperature Is High 106
NRS Mass Flow Rate Problem 108
Oil Consumption Is Excessive 109
Oil Contains Coolant 112
Oil Contains Fuel 114
Oil Pressure Is Low 117
Power Is Intermittently Low or Power Cutout Is
Intermittent 120
Valve Lash Is Excessive 122
Circuit Tests
Data Link – Test 124
ECM Memory – Test 127
Electrical Power Supply – Test 130
Glow Plug Starting Aid – Test 134
Idle Validation – Test 140
Indicator Lamp – Test 146
Injector Data Incorrect – Test 149
Injector Solenoid – Test 153
Mode Selection – Test 159
Motorized Valve – Test 163
Oxygen Level – Test 168
Power Take-Off – Test 174
Relay – Test (Start Relay) 179
Relay – Test (ECM Main Relay) 185
Sensor Signal (Analog, Active) – Test 190
Sensor Signal (Analog, Active) – Test (Exhaust Gas
Pressure Sensor) 197
Sensor Signal (Analog, Passive) – Test 202
Sensor Supply – Test 208
Solenoid Valve – Test 212
Speed Control – Test 218
Speed/Timing – Test 224
Switch Circuits – Test (Engine Oil Pressure
Switch) 231
Switch Circuits – Test (Throttle Switch) 235
Switch Circuits – Test (Air Filter Restriction
Switch) 240
Valve Position – Test 246
Water in Fuel – Test 251
Service
Service Tool Features 255
Electronic Service Tool Does Not Communicate 256
ECM Software – Install 258
ECM – Replace 260
Electrical Connectors – Inspect 260
Injector Code – Calibrate 264
Index Section
Index 266

DESCRIPTION:

Perkins 854F-E34T, 854E-E34TA and 854F-E34TA Industrial Engine Troubleshooting Manual 

General Information:

Important Safety Information:

• Do not perform any procedures in this Troubleshooting Guide until you have read the Operation and Maintenance Manual and you understand this information. Use only proper tools and observe all precautions that pertain to the use of those tools. Failure to follow these procedures can result in personal injury.
• The following procedures should also be observed. Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs.
• A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly. Safety precautions and warnings are provided in this publication and on the product.
• If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Perkins cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.

Overview
These engines are equipped with an electronic control system. The system consists of a computer, sensors, and software. The system performs these functions:
• Control of the engine
• Control of particulate emissions via the Clean
Emission Module (CEM)
• Applications control system interface
• Fault detection and reporting

PERKINS 854F-E34T, 854E-E34TA AND 854F-E34TA INDUSTRIAL ENGINE TROUBLESHOOTING MANUAL – PDF DOWNLOAD:

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