Perkins 402D,403D,404D KENR6226-01 Disassembly and Assembly Manual – PDF DOWNLOAD

Description

Perkins 402D,403D,404D KENR6226-01 Disassembly and Assembly Manual

FILE DETAILS:

Perkins 402D,403D,404D KENR6226-01 Disassembly and Assembly Manual

Fomat: PDF
Language: English
Brand: JCB
Type of machine: Engines 400 Series 402D, 403D, 404D
Page of number: 108

PERKINS 402D,403D,404D KENR6226-01 DISASSEMBLY AND ASSEMBLY MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Perkins 402D,403D,404D KENR6226-01 Disassembly and Assembly Manual

Disassembly and Assembly Section
Fuel Filter Base – Remove and Install (403D-11,
403D-15, 403D-15T, 403D-17, 404D-15, 404D-22,
404D-22T and 404D-22TA Engines) 4
Fuel Filter Base – Remove and Install (402D-05 and
403D-07 Engines) 5
Fuel Transfer Pump – Remove and Install (Mechanical
Fuel Transfer Pump) 7
Fuel Transfer Pump – Remove and Install (Electrical
Fuel Transfer Pump) 8
Fuel Injection Lines – Remove and Install 9
Fuel Shutoff Solenoid – Remove and Install 12
Fuel Injection Pump – Remove and Install 13
Fuel Injector – Remove and Install 15
Turbocharger – Remove and Install 16
Exhaust Manifold – Remove and Install 18
Inlet and Exhaust Valve Springs – Remove and
Install 19
Inlet and Exhaust Valves – Remove and Install 22
Engine Oil Line – Remove and Install 24
Engine Oil Cooler – Remove and Install 26
Engine Oil Relief Valve – Remove and Install 27
Engine Oil Pump – Remove 28
Engine Oil Pump – Install 30
Water Pump – Remove and Install (403D-11,
403D-15, 403D-15T, 403D-17, 404D-15, 404D-22,
404D-22T and 404D-22TA Engines) 32
Water Pump – Remove and Install (402D-05 and
403D-07 Engines) 33
Water Temperature Regulator Housing – Remove and
Install 35
Water Temperature Regulator – Remove and Install
(402D-05 and 404D-07 Engines) 36
Water Temperature Regulator – Remove and Install
(403D-11, 403D-15, 403D-15T, 403D-17, 404D-15,
404D-22, 404D-22T and 404D-22TA Engines) 38
Flywheel – Remove 39
Flywheel – Install 40
Crankshaft Rear Seal – Remove and Install 41
Crankshaft Wear Sleeve (Rear) – Remove and
Install 43
Flywheel Housing – Remove and Install 44
Flywheel Housing – Remove and Install (Engines with
Flywheel Housing and Back Plate) 45
Crankshaft Pulley – Remove and Install 47
Crankshaft Front Seal – Remove and Install 48
Housing (Front) – Remove 49
Housing (Front) – Disassemble 50
Housing (Front) – Assemble 52
Housing (Front) – Install 55
Crankcase Breather – Remove and Install
(Turbocharged Engines) 56
Crankcase Breather – Remove and Install (Naturally
Aspirated Engines) 58
Valve Mechanism Cover – Remove and Install 60
Rocker Shaft and Pushrod – Remove 62
Rocker Shaft – Disassemble (403D-15, 403D-15T,
403D-17, 404D-22, 404D-22T and 404D-22TA
Engines) 62
Rocker Shaft – Disassemble (402D-05, 403D-07,
403D-11 and 404D-15 Engines) 63
Rocker Shaft – Assemble (403D-15,
403D-15T,403D-17, 404D-22, 404D-22T and
404D-22TA Engines) 64
Rocker Shaft – Assemble (402D-05, 403D-07,
403D-11 and 404D-15 Engines) 65
Rocker Shaft and Pushrod – Install 66
Cylinder Head – Remove 67
Cylinder Head – Install 69
Lifter Group – Remove and Install 71
Camshaft – Remove 72
Camshaft – Disassemble 73
Camshaft – Assemble 74
Camshaft – Install 74
Engine Oil Pan – Remove and Install 76
Pistons and Connecting Rods – Remove 77
Pistons and Connecting Rods – Disassemble 78
Pistons and Connecting Rods – Assemble 80
Pistons and Connecting Rods – Install 81
Connecting Rod Bearings – Remove (Connecting
rods in position) 83
Connecting Rod Bearings – Install (Connecting rods
in position) 83
Connecting Rod Bearings – Install 84
Crankshaft Main Bearings – Remove 85
Crankshaft Main Bearings – Install 86
Crankshaft – Remove 88
Crankshaft – Install 89
Bearing Clearance – Check 90
Coolant Temperature Switch – Remove and Install
(403D-11, 403D-15, 403D-15T, 403D-17, 404D-15,
404D-22, 404D-22T and 404D-22TA Engines) 91
Coolant Temperature Switch – Remove and Install
(402D-05 and 403D-07 Engines) 92
Engine Oil Pressure Switch – Remove and Install
93
Glow Plugs – Remove and Install 95
V-Belts – Remove and Install 96
Fan – Remove and Install 96
Alternator – Remove and Install (65 Amp and 85 Amp
Alternators) 97
Alternator – Remove and Install (55 Amp
Alternator) 99
Alternator – Remove and Install (40 Amp
Alternator) 99
Alternator – Remove and Install (14 Amp and 15 Amp
Alternators) 101
Electric Starting Motor – Remove and Install 102
Index Section
Index 103

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]