POLARIS 2005 400 500 SPORTSMAN SERVICE REPAIR MANUAL – PDF Download

Description

2005 400_500 Sportsman service repair manual

TABLE OF CONTENTS:

CHAPTER 1-GENERAL

CHAPTER2-MAINTENANCE

CHAPTER 3-ENGINE

CHAPTER 4-FUEL/CARBURETION

CHAPTER 5-BODY AND STEERING

CHAPTER 6—CLUTCHING

CHAPTER 7-FINAL DRIVE

CHAPTER 8-TRANSMISSION

CHAPTER 9—BRAKES

CHAPTER 10-ELECTRICAL

WIRING DIAGRAMS

INDEX

Foreword:

This manual is designed primarily for use by Polaris ATV service technicians in a properly equipped shop. Persons using this manual should have a sound knowledge of mechanical theory, tool use, and shop proce- dures in order to perform the work safely and correctly. The technician should read the text and be familiar with service procedures before starting the work. Certain procedures require the use of special tools. Use only the proper tools, as specified. Cleanliness of parts and tools as well as the work area is of primary importance.

This manual includes procedures for maintenance operations, component identification and unit repair, along with service specifications for the 2005 Polaris Sportsman A‘Ws. A table of contents is placed at the beginning of each chapter, and an alphabetic index is provided at the end of the manual for location ofspecific page numbers and service information. Keep this manual available for reference in the shop area. At the time of publication all information contained in this manual was technically correct. However, all materials and specifications are subject to change without notice.

All references to left and right side of the vehicle are from the operator’s perspective when seated in a normal riding position.

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